SERVICE & OPERATING MANUAL Certified Quality 1: PUMP SPECS Original Instructions Model S15 3: EXP VIEW 2: INSTAL & OP Non-Metallic Design Level 3 4: AIR END Quality System ISO 9001 Certified 6: OPTIONAL 5: WET END Environmental Management System ISO 14001 Certified Warren Rupp, Inc. 7: WARRANTY A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2014 Warren Rupp, Inc. All rights reserved sandpiperpump.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
SECTION 5: WET END......................................16 • Diaphragm Drawings • Diaphragm Servicing SECTION 6: OPTIONAL CONFIGURATIONS.....18 • Solenoid Shifted Air Valve • Dual Port • Electronic Leak Detector Installation Instructions SECTION 7: WARRANTY & CERTIFICATES.....21 • Warranty • CE Declaration of Conformity - Machinery • ATEX Declaration of Conformity • ATEX Summary of Markings sandpiperpump . com s15nmdl3sm-rev0614 2: INSTAL & OP 3: EXP VIEW 4: AIR END SECTION 4: AIR END....................
1: PUMP SPECS Explanation of Pump Nomenclature Your Model #: (fill in from pump nameplate) S __ ____ __ __ Pump Brand Pump Size Check Valve Design Level S XX X X Model #: Pump Brand S SANDPIPER® Pump Size 15 1 1/2" Check Valve Type B Ball Design Level 3 Design Level Wetted Material K P C PVDF Polypropylene Conductive Polypropylene Diaphragm/Check Valve Materials 1 2 6 B C G M N U Z Santoprene/Santoprene PTFE-Santoprene Backup/PTFE PTFE Pumping, PTFE-Neoprene Backup Driver/PTFE Nitr
Performance S15 NON-METALLIC MODEL S15 Non-Metallic Performance Curve 80 5 HEAD SOLIDS-HANDLING • Up to .47 in. (12mm) HEADS UP TO • 100 psi or 231 ft. of water (7 bar or 70 meters) 4 3 DISPLACEMENT/STROKE • .43 Gallon / 1.63 liter 2 MAXIMUM OPERATING PRESSURE • 100 psi (7 bar) 1 60 60 40 20 (34) (6. PS 8B ar) I (5 .44 PS 40 (68) .08 SI (2 20 SHIPPING WEIGHT 0 • Polypropylene 82 lbs. (37kg) • PVDF 112 lbs. (51kg) • Conductive Polypropylene 85 lbs.
1: PUMP SPECS Dimensional Drawings S15 Non-Metallic Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm DISCHARGE PORT 1 1/2” STANDARD 125# FLANGE CONFIGURATION .62 (4) HOLES EQUALLY SPACED ON A 3.88 BOLT CIRCLE MANIFOLD CAN ROTATE ±90º FROM VERTICAL CENTERLINE STANDARD ENCAPSULATED MUFFLER 1” NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS SUCTION PORT 1 1/2” STANDARD 125# FLANGE CONFIGURATION .
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. As inner chamber pressure (P1) exceeds liquid chamber pressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions are controlled by the check valves (ball or flap)⑥ orientation.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3.
Troubleshooting Guide Pump Cycles Once Pump Will Not Operate / Cycle Pump Cycles and Will Not Prime or No Flow Pump Cycles Running Sluggish / Stalling, Flow Unsatisfactory Product Leaking Through Exhaust Premature Diaphragm Failure Unbalanced Cycling Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated. Lack of air (line size, PSI, CFM).
Composite Repair Parts Drawing Torque: 480 in/lbs Overlay Option Drawing ILLUSTRATION SHOWS DIRECTION OF DIAPHRAGMS DIAPHRAGM CONFIGURATION DETAIL 3: EXP VIEW NOTE TO ASSEMBLY THE DIAPHRAGMS FOR BOTH CONFIGURATIONS SHOWN ABOVE ARE TO BE INSTALLED WITH CONVOLUTIONS FACING TOWARDS CENTER OF PUMP Torque: 350 in/lbs One-Piece Bonded Option Drawing Torque: 120 in/lbs Torque: 120 in/lbs Torque: 480 in/lbs Fluid End Section Assembly Torque: 150 in/lbs Air End Section Assembly Service & Repair Kits 476
Composite Repair Parts List 1 Part Number 031-140-000 031-140-001 031-140-002 031-141-000 031-141-001 031-141-002 2 095-110-558 3 050-036-354 050-036-357 050-036-360 050-036-365 050-036-600 4 114-024-551 114-024-559 5 132-035-360 6 135-034-506 7 165-118-551 165-118-559 8 170-055-115 170-055-308 9 170-069-115 170-069-308 10 170-092-115 170-092-308 11 171-053-115 171-053-308 12 171-078-115 13 196-187-520 196-187-552 196-187-557 14 196-188-551 196-188-559 15 286-005-354 286-
3: EXP VIEW Material Codes 000 ����Assembly, sub-assembly; and some purchased items 010 ����Cast Iron 015 ����Ductile Iron 020 ����Ferritic Malleable Iron 080 ����Carbon Steel, AISI B-1112 110 �����Alloy Type 316 Stainless Steel 111 �����Alloy Type 316 Stainless Steel (Electro Polished) 112 �����Alloy C 113 �����Alloy Type 316 Stainless Steel (Hand Polished) 114 �����303 Stainless Steel 115 �����302/304 Stainless Steel 117 �����440-C Stainless Steel (Martensitic) 120 ����416 Stainless Steel (Wrought Marten
Spill Containment Option Virgin PTFE Equipped Pumps IMPORTANT Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. 6 Torque: 600 in/lbs Note (PTFE ONLY): Items # 41 the diaphragms are to be installed with the concave side facing toward the outer chambers.
Spill Containment Servicing Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. 4: AIR END Step 1: With the unit removed from service. Remove each bottom boss plug (item 47). Drain the fluid from spill containment chambers.
Air Distribution Valve Assembly 1-J 1-H 1-G 1-D 1-G 1-E 1-F 1-C 1-A 1-A Air Valve Assembly Parts List 1-B 1-G 1-E 1-C 1-H Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove end cap retainer (1-H). Step 2: Remove end cap (1-E). Step 3: Remove spool part of (1-A) (caution: do not scratch). Step 4: Press sleeve (1-A) from body (1-B). Step 5: Inspect O-Ring (1-H) and replace if necessary. Step 6: Lightly lubricate O-Rings (1-H) on sleeve (1-A).
Air Valve with Stroke Indicator Assembly Note: Stroke Indicator is standard on Spill Containment models 4: AIR END NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING Air Valve Assembly Parts List Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove end cap retainer (1-H). Step 2: Remove end cap (1-E), bumper (1-C). Step 3: Remove spool part of (1-A) (caution, do not scratch). Step 4: Press sleeve (1-A) from body (1-B).
Pilot Valve Assembly 2-A 2-F 2-D 2-C Pilot Valve Servicing With Pilot Valve removed from pump. Step 1: Remove snap ring (2-F). Step 2: Remove sleeve (2-B), inspect O-Rings (2-C), replace if required. Step 3: Remove spool (2-D) from sleeve (2-B), inspect O-Rings (2E), replace if required. Step 4: Lightly lubricate O-Rings (2-C) and (2-E).
Intermediate Assembly Drawing 4 4: AIR END 30 34 6 27 32 Intermediate Assembly Drawing Step 1: Remove plunger, actuator (28) from center of intermediate pilot valve cavity. Step 2: Remove Ring, Retaining (30), discard. Step 3: Remove bushing, plunger (6), inspect for wear and replace if necessary with genuine parts. Step 4: Remove O-Ring (25), inspect for wear and replace if necessary with genuine parts. Step 5: Lightly lubricate O-Ring (25) and insert into intermediate.
Diaphragm Service Drawing with Overlay Torque: 480 in/lbs Diaphragm Service Drawing, Non-Overlay 5: WET END Torque: 480 in/lbs Field conversion kit 475-256-000 available for conversion from PTFE Overlay to One-Piece bonded Diaphragm Part 286-114-000 612-227-150 Description One-Piece Diaphragm Plate, Inner Diaphragm sandpiperpump .
Diaphragm Servicing Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphragm rod. DO NOT use a pipe wrench or similar tool to remove assembly from rod. Flaws in the rod surface may damage bearings and seal. Soft jaws in a vise are recommended to prevent diaphragm rod damage. Step 1.A: NOTE: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate.
Solenoid Shifted Air Valve 52 54 Wiring Diagram #2 Terminal Neutral (Negative) 53 55 3rd Terminal for ground #1 Terminal Power (Positive) 56 Solenoid Shifted Air Valve Parts List (Includes All Items Used on Composite Repair Parts List Except as Shown) Solenoid Shifted Operation The Solenoid Shifted pump has a solenoid operated, air distribution valve in place of the standard pilot operated, air distribution valve.
Dual Port Option 6: OPTIONAL 1 1/2" ANSI STYLE FLANGE CONNECTION FOUR Ø.65 HOLES ON A Ø3.88 BOLT CIRCLE DUAL PORTING OPTIONS Several dual porting options are possible. The pump can be converted to a dual port arrangement on both the suction and the discharge ends. The porting can be configured to a single suction and a dual discharge. The porting can be changed to a dual suction and a single discharge.
Spill Containment Leak Detection Options Drawing Spill Containment LEAK DETECTION OPTION (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the Spill Containment Chambers” when installing leak detectors. Electronic Leak Detector Installation Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz Kit 032-045-000 12-32VDC To install electronic leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 49).
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO 9001 Certified • Environmental Management Systems ISO 14001 Certified Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments. Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion 800 North Main Street, P.O. Box 1568, Mansfield, OH 44902 USA EN 60079-25: 2004 For pumps equipped with Pulse Output ATEX Option KEMA Quality B.V.
