Owner's manual

82
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Thermal cracks
Temperature variations from varying
cutting  uid supply or intermittent
machining leading to small cracks
perpendicular to the cutting edge,
insert frittering and poor surface
nish
Apply cutting  uid in large amounts,
or not at all
Reduce cutting speed
Crater wear
Excessive wear causing a weakened
edge
Cutting edge breakthrough on the
trailing edge leading to poor surface
nish
Reduce speed to reduce tempera-
ture
• Reduce feed
Problem Cause Solution
Plastic deformation of edge, depres-
sion or  ank impression, leading to
poor chip control, poor surface
nish and insert breakage.
Cutting temperature and pressure
too high
Plastic deformation
Reduce cutting speed
Reduce feed