M0007574 TYPE S US1D200 □□□ For Stepping motor Instruction Manual
Since this product does not correspond to the strategic materials specified in "Foreign Exchange and Foreign Trade low", applying an export permission to the Ministry of International Trade and Industry is unnecessary to export the product. However, since the custom may require explanation for non-correspondence, we will send your documents for it on request. When this product is combined into other machines, be sure to follow their corresponding/non-corresponding judgment.
PREFACE The Driver "US1D200□□□" has realized lower-vibration and lower-noise drive by using a control system that was newly developed, while keeping the high-speed and high-torque drive of the existing driver series. This " US1D200□□□" is a new series of stepping motor driving units using the pentagonal connection system to concretely meet the requirements for users' applications. This instruction manual describes the functions, wiring, installation, operation, maintenance, specifications, etc.
ＣＯＮＴＥＮＴＳ ０． SAFETY PRECAUTIONS 0.1 Introduction ...................................................... 0-2 0.2 Product Guarantee ................................................. 0-2 0.3 Meaning of Warning Indication ..................................... 0-3 0.4 Cautions on Safety ................................................ 0-3 １． BEFORE OPERATION 1.1 Precaution on Unpacking ........................................... 1-2 1.2 Confirmation of the Product ......................................
４． WIRING 4.1 Applicable Wire Sizes ･･････････････････････････････････････････････ 4-2 4.2 Applicable Connector and Conformable Housing/ Contact ･･････････････ 4-2 4.3 4.2.1 Photo Coupler Type ･･････････････････････････････････････････ 4-2 4.2.2 C-MOS Type ･･････････････････････････････････････････････････ 4-2 External Connection Figures ････････････････････････････････････････ 4-4 4.3.1 Photo Coupler Type ･･････････････････････････････････････････ 4-4 4.3.
７． SET UP 7.1 Overview ......................................................... 7-2 7.2 Switch Explanation ................................................ 7-2 7.2.1 Function select Dip switch ................................. 7-2 7.2.2 Current Select Switch during Operation (RUN).................7-4 ８．MAINTENANCE 8.1 Troubleshooting ................................................... 8-2 ９．SPECIFICATIONS 9.1 9.2 Driver ............................................................ 9-2 9.1.
SAFETY PRECAUTIONS [Observe these precautions] SAFETY PRECAUTIONS This chapter summarizes the precautions to ensure the safe operation of the F series “US1D200□□□”. Make sure you read this chapter before operation. 0.1 Introduction ･･････････････････････････････････････････････ 0-2 0.2 Product Guarantee ･･･････････････････････････････････････ 0.3 Meaning of Warning Indications 0-2 ････････････････････････････ 0-3 0.
SAFETY PRECAUTIONS [Observe these precautions] 0.1 Introduction The driver and the stepping motor are designed to be used for general industrial equipment. Therefore, note the following precautions. • To ensure proper operation, read the Instruction Manual carefully before installation, wiring, and operation. • Do not modify the product. • For installation or maintenance, consult our dealer or authorized agency.
SAFETY PRECAUTIONS [Observe these precautions] 0.3 Meaning of Warning Indications The following indications are used in this Instruction Manual to indicate points concerning safety. All of the contents of the indications are important, so make sure you observe the indications and their contents at all times. ■ There are 4 kinds of safety note ranks as follows. DANGER Incorrect operation may result in dangerous situations which may lead to death or serious injury.
SAFETY PRECAUTIONS [Observe these precautions] DANGER During operation, never touch rotating parts of the motor. Otherwise you may be injured. CAUTION Perform wiring by referring to the wiring schematics or the instruction manual. As for the cable, do not damage it, do not apply unreasonable stress to it, do not place any heavy objects on it, and do not crush it. Otherwise a fire may occur. Otherwise a fire may occur.
SAFETY PRECAUTIONS [Observe these precautions] CAUTION Arrange cables correctly and securely. Do not shock these units badly. Otherwise material damage may occur. Otherwise damage may be caused. Never install these units where they are exposed to Choose the distances between the driver, the splashes of water, in corrosive or inflammable gas inside surface of the control panel, and other atmospheres, or near combustibles. equipment in accordance with the Instruction Manual.
SAFETY PRECAUTIONS [Observe these precautions] CAUTION In case of repair, please contact us. During transportation be very careful not to drop or If you disassemble these units yourself, they may turn over these units, or serious dangers may occur. malfunction. Otherwise damage may be caused. Otherwise you may be injured. During transportation, do not hold on to the cables Dispose of the driver and the motor as general or the motor shaft. industrial waste.
1. BEFORE OPERATION BEFORE OPERATION 1.1 Precaution on Unpacking ･･･････････････････････････････ 1-2 1.2 Confirmation of the Product ･･････････････････････････････ 1-2 1.3 Precautions on Operation ････････････････････････････････ 1-2 1.4 How to Read Model Numbers ･････････････････････････････ 1-4 1.4.1 Model Number of Stepping Motor ･･････････････････ 1-4 1.4.2 Model Number of Driver ･･････････････････････････ 1-5 1.5 Standard Combination ･･･････････････････････････････････ 1-6 1.
1. BEFORE OPERATION Please operate this system taking the contents of the following descriptions into consideration. 1.1 Precaution on Unpacking When unpacking the driver, do not touch it if your hand is charged with electricity. 1.2 Confirmation of the Product Check the following after receiving the product. Contact us if any abnormality is detected. 1.
1. BEFORE OPERATION • Use this product within the ambient temperature range from 32°F to 122°F (14°Ｆ to 122°F for the stepping motor) and below the relative humidity limit of 85% (90% limit for the stepping motor). • The stepping motor and the driver should be kept away from water, cutting fluid, or rainwater. Otherwise electric leakage or electric shock may occur. 122°F 32°F Fault ! Fault! • Never perform a withstand voltage test or a megger test on the stepping motor or • the driver.
1. BEFORE OPERATION 1.4 How to Read Model Numbers 1.4.
1. BEFORE OPERATION 1.4.
1. BEFORE OPERATION 1.5 Standard Combination The following shows combinations of stepping motors and drivers. If the combination is different, it does not drive properly.
2．FUNCTIONS AND FEATURES FUNCTIONS AND FEATURES 2.1 Built-in Functions 2.
2．FUNCTIONS AND FEATURES 2.1 Built-in Functions This section explains the driver’s main built-in functions. ● Input pulse mode select function By using the dip switch you can select input method 1 or input method 2. ● Current switch function when driving By using the rotary switch, you can set the motor current when driving. ● Current switch function when stopping By using the dip switch, you can set the motor current when stopping.
2．FUNCTIONS AND FEATURES 2.2 Features This section explains the driver's features. ● Interface Two kinds of input/output interface, photo coupler and C-MOS, are provided. ● Wiring method As well as the usual connector type, a terminal block type is also provided. For the terminal block type, you can wire without using any special tools.
3．FUNCTIONS, FEATURES, AND CONFIGURATION SYSTEM CONFIGURATION 3.
3．FUNCTIONS, FEATURES, AND CONFIGURATION 3.1 Driver Part Names Photo coupler input type ①Power supply connector (CN3) ③ Connect the main circuit power supply. ②Input/Output signal connector (CN1) ⑤ ⑦ Connect the input/output signal. ③LED for power supply monitor (POW) RUN ④ ① You can select functions according to the specifications. ⑤Driving current selection switch (RUN) ⑥ ② Lit up when the main circuit power supply is connected.
４．WIRING WIRING 4.1 Applicable Wire Sizes ････････････････････････････････････ 4.2 Applicable Connector and Conformable Housing/Contact ･････ 4.2.1 Photo Coupler Type ･･････････････････････････････ 4.2.2 C-MOS Type ････････････････････････････････････ 4.3 External Connection Figures ･･････････････････････････････ 4.3.1 Photo Coupler Type ･･････････････････････････････ 4.3.2 C-MOS Type ････････････････････････････････････ 4.
４．WIRING 4.1 Applicable Wire Sizes Table 4-1 Applicable Wire Sizes Part Wire size Wire length For 2m or less ＡＷＧ２２（０．３mm2） power supply For ＡＷＧ２４（０．２mm2）to ＡＷＧ２２（０．３mm2） Photo coupler type: 2m or less input/output C-MOS type: 1m or less signal For motor Less than 3m ＡＷＧ２２（０．３mm2） When bundling wires or putting them in a duct, take the allowable current reduction ratio into consideration. When the ambient temperature is too high the life expectancy is shortened due to thermal degradation.
４．WIRING ・Terminal block method Name Driver side Manufacturer Power supply and input/output signal MPT0.5/10-2.54 connector (CN1) Phoenix Contact Ltd. Motor connector (CN2) Phoenix Contact Ltd. MPT0.5/6-2.54 For wiring the terminal block, use a minus head screwdriver with a 0.4×2.0mm blade. For a stripped wire length of 4.5mm, the tightening torque is 0.12 to 0.15Ｎ・ｍ. Conformable housing and contact are not included with the driver.
４．WIRING 4.3 External Connection Figures 4.3.1 Photo Coupler Type CN1 1 2 3 4 5 6 7 8 9 10 CW pulse input CCW pulse input Power down input Phase origin monitor output Alarm output CN2 1 2 3 4 5 6 White Black Orange Blue Red Yellow M White Black Orange Blue Red Yellow M CN3 1 2 DC24V/36V DC24G/36G Fig. 4-1 Photo Coupler Type External Connection Figure 4.3.
４．WIRING 4.4 Specification Summary of Input/Output Signals Table 4-1 CN1 Specification Summary of Input/Output Signals Signal name Photo C-MOS Reference coupler pin designation pin number Function summary number CW pulse input ＣＷ (Standard) Pulse stream input CCW pulse input ＣＫ ＣＣＷ (Standard) １ ２ １ ２ ３ ４ ６ When input method 2 Input drive pulse rotating in a CW direction. ６ When input method 1 Input drive pulse stream for motor rotation.
４．WIRING 4.5 Wiring Procedure The driver is a control unit that processes signals of several mV or less. Therefore, perform wiring observing the following items. １．Input/output signal line For the input/output signal line, use twisted wires or multi-conductor twisted batch shielded wires. Wire them by taking the following precautions into account.
５．INSTALLATION INSTALLATION 5.1 Driver Installation ･････････････････････････････････････ 5-2 ･･････････････････････････････ 5-2 Installation Procedure ･･･････････････････････････ 5-3 ･････････････････････････････ 5-3 5.2.1 Installation Place ･･･････････････････････････････ 5-4 ･･････････････････････････ 5-4 5.1.1 Installation Place 5.1.2 5.2 Stepping Motor Installation 5.2.2 Installation Procedure 5.
５．INSTALLATION 5.1 Driver Installation Refer to the following for the driver’s installation place and procedure. 5.1.1 Installation Place Install the driver by referring to the following. Case Precautions When installing in a box The temperature in the box may be higher than the outside temperature depending on the power loss of built-in equipment and the dimensions of the box.
５．INSTALLATION 5.1.2 Installation Procedure Install the driver on a metallic sheet with high heat conductivity. Use the driver’s installation holes and fix it in place either horizontally or vertically with M3 machine screws. When lining up and installing 2 or more drivers, make sure that they are at least 25mm apart in both horizontal and vertical directions. Horizontal installation Vertical installation Fig. 5-1 5.2 Stepping Motor Installation The stepping motor is designed to be installed indoors.
５．INSTALLATION ・ Always keep away from oil, water or cut liquid. 5.2.2 ● Installation Procedure Installation Direction ・The Stepping motor can be installed horizontally or on/under the end of a shaft. ・When setting vertically, provide a cable trap to prevent oily water from going to the motor. Cable trap ● ● Fig. 5-2 Prevention against Water The motor, as a single unit, satisfies the IEC standard.
５．INSTALLATION プーリー Pulley Extracting 抜き治具 tool Fig. 5-4 ・ When performing belt driving, check that the axis-converted value of the belt tension does not exceed the allowable value shown in Table 5-1. ● Allowable Load of Bearing Table 5-1 shows the load the stepping motor can endure. Do not apply an excessive thrust or radial load. The thrust or radial load in the table indicates the value when it is independently applied to the shaft.
５．INSTALLATION ・ Be careful not to apply any stress or damage to the lead wires.
6. OPERATION OPERATION ･･･････････････････････････････････････ 6-2 6.1.1 Driving Sequence ･･････････････････････････････････ 6-2 6.1 Driving Sequence 6.2 Display ･････････････････････････････････････････････････ 6-3 6.2.
6. OPERATION 6.1 Driving Sequence The frequency of power ON/OFF should be 5 times/H, and 30 times/day or less. 6.1.1 Driving Sequence ・Photo coupler type Main circuit power supply Driving pulse more than 1 sec more than 1 sec ・C-MOS type Main circuit power supply Control power supply Driving pulse more than 0 more than 1 sec 6−2 more than 1 sec more than 0.
6. OPERATION 6.2 Display 6.2.1 LED Display Table 6-1 Status Display Display Explanation of status LED “POW” lit Main circuit power source is connected. LED “ALM” lit The motor cable disconnects. The switching element inside the driver is damaged. The power supply voltage of a main circuit is DC19V or less. LED is lit by the alarm circuit operation, and the winding current of the stepping motor is cut off and becomes a state of no excitation.
7. SET UP SET UP ････････････････････････････････････････････ 7-2 7.2 Switch Explanation ････････････････････････････････････ 7-2 7.2.1 Function Select Dip Switch ･････････････････････ 7-2 7.1 Overview 7.2.
7. SET UP 7.1 Overview It is possible to make various settings depending on the specifications by using the rotary and dip switches on the driver’s body. 7.2 Switch Explanation 7.2.1 Function Select Dip Switch Functions can be selected according to the specification with the dip switch. Check that the ex-factory settings are as follows.
7. SET UP ② Input mode select (F/R) Select the input pulse mode. Ｆ／Ｒ Input pulse mode ＯＮ Input method 1 (CK, U/D) ＯＦＦ Input method 2 (CW, CCW) ③ Current selection when stopping (ACD1, ACD2) Select the current value of the motor when stopping.
7. SET UP ⑤ Excitation select (EORG) The excitation phase when the power supply is turned on is selected. ＥＯＲＧ Initial excitation phase ＯＮ Excitation phase when power OFF ＯＦＦ Phase origin By turning on the EORG, excitation phase when power OFF is saved. Therefore, there is no shaft displacement when turning the power ON. 7.2.2 Current Select Switch During Operation (RUN) The current value of the motor can be selected with this rotary switch. Gradation ０ １ ２ ３ ４ ５ ６ ７ Motor current 2.
8. MAINTENANCE MAINTENANCE 8.
8. MAINTENANCE 8.1 Troubleshooting When the motor does not function normally, check each item in the following table before contacting us. Table 8-1 Troubleshooting Trouble Check items The Motor can not Has the power supply has been turned ON? Check if “POW” is lit on the LED be excited. Corrective actions After checking the power line connection, turn on the power supply. Is the power supply voltage within the specification? Check the driver status.
8. MAINTENANCE Is the distance small or large? Check the step angle setting Check the input pulse numbers. Motor power swing Is the load proper? Review the load. Is the pulse command input properly? Review the command input. Are Slow up/Down performed as designated? Review Slow up/ Down. Are there any stepping motor errors? Replace the stepping motor.
9. SPECIFICATIONS SPECIFICATIONS Driver ･･････････････････････････････････････････････ 9-2 9.1.1 Specifications ･････････････････････････････････ 9-2 9.1.2 Input Interface ････････････････････････････････ 9-3 9.1.3 Output Interface ････････････････････････････････ 9-5 9.2 Stepping Motor ･･････････････････････････････････････ 9-6 9.2.1 Common Specifications ･････････････････････････ 9-6 9.3 External Views ･･･････････････････････････････････････ 9-7 9.3.
9. SPECIFICATIONS 9.1 Driver 9.1.1 Specifications The following table shows the specifications of the Driver.
9.
9. SPECIFICATIONS 9.1.2 Input Interface ◎ Input circuit configuration（ＣＷ、ＣＣＷ） Fig. 9-1 shows input circuit configuration. 220Ω 1(3) +5V 1kΩ 6(7) 2(4) Controller 5G 5 4.7kΩ 5G R Driver Driver Photo coupler type Fig. 9-1 C-MOS type Input Circuit Configuration Pulse duty 50% MAX. Maximum input frequency:150kpulse/s When the crest value of the input signal exceeds 5V, use the external limit resistance R to limit the input current to approximately 15mA. ◎ Input signal specifications Fig.
9. SPECIFICATIONS ◎ Command pulse timing ◎ 2 input mode（ＣＷ pulse, ＣＣＷ pulse） Fig.9-3 shows command pulse timing when “2 input mode”. ＣＷ ＣＣＷ 50μs or more Fig. 9-3 Input Pulse Timing in the “2 Input Mode” 1. The internal circuit (Motor) will be actuated at the leading edge of the pulse. 2. 3. When applying pulse to CW, turn off the CCW. When applying pulse to CCW, turn off the CW. ◎ pulse and direction（ＣＫ、Ｕ／Ｄ） Fig.9-4 shows command pulse timing when “pulse and direction”.
9. SPECIFICATIONS ◎ Input circuit configuration（ＰＤ） Fig.9-5 shows the input circuit configuration. +5V 220Ω 5 +5V 8 4.7kΩ 1kΩ 6 5 Controller 5G 5G R Driver Driver Photo coupler type Fig. 9-5 C-MOS type Input Circuit Configuration When the crest value of the input signal exceeds 5V, use the external limit resistance R to limit the input current to approximately 15mA. 9.1.3 Output Interface ◎ Output circuit configuration（ＭＯＮ，ＡＬ） Fig.9-7 shows the output circuit configuration.
9. SPECIFICATIONS 9.2 Stepping Motor 9.2.1 Common Specification The following table shows stepping motor specifications. Table 9-2 Common Specifications Ｈ Series Stepping Motor Type Model name 103H32XX/103H52XX/103H67XX/103H71XX Insulation class Class B(130℃) Dielectric strength □ Insulation resistance 500VDC 100MΩ or more Amplitude: 1.
9. SPECIFICATIONS External Views 9.3.1 External Views of the Driver ＵＳ１Ｄ２００Ｐ０□ 29 2-φ3.5 5 25 56 RUN 2 5 54 64 ＵＳ１Ｄ２００Ｃ０□ 29 2-φ3.5 5 25 56 9.
9. SPECIFICATIONS ＵＳ１Ｄ２００Ｐ１□ 29 2-φ3.5 5 25 56 RUN 2 5 54 64 ＵＳ１Ｄ２００Ｃ１□ 29 5 25 56 2-φ3.
10. SAFETY STANDARD SAFETY STANDARD 10.1 UL Standard ･･･････････････････････････････････････････････ 10-2 10.2 CE Marking ････････････････････････････････････････････････ 10-2 10.2.1 Low Voltage Directive ･･･････････････････････････････ 10.2.2 EMC Directive 10-2 ･････････････････････････････････････ 10-2 ･････････････････････････････････････ 10-3 10.4 Recommended EMC Measure Parts and Installation Procedure ･･･ 10-4 10.3 Installation Procedure 10.4.
10. SAFETY STANDARD 10.1 UL Standard The “US1D200□□□” complies with the UL (Underwriters Standard Laboratories Inc.) standards. File Number E179775 UL Standard UL Standard for Canada 10.2 CE Marking The conformity tests of Low Voltage Directive and EMC Directive are performed for US1D200 □□□ as EC directives at the third party of qualified institutions. And CE marking self declaration has been executed. 10.2.
10. SAFETY STANDARD 10.3 Installation Procedure Controller 2m Motor 2.8m Driver Ferrite core 100Vac Main Ferrite core Noise DCPowersupply filter 1.5m 0.5m Ground panel Enclosure Fig.10-1 Ferrite core Installation Procedure for EMC test(Photo coupler type) Controller 2m Motor 2.8m 100Vac Control DCPowersupply Noise 1.5m filter Driver 0.5m Ferrite core 100Vac Main DCPowersupply Noise 1.5m filter 0.5m Ferrite core Fig.
10. SAFETY STANDARD 10.4 Recommended EMC Measure Parts and Installation Procedure 10.4.1 Power Cable Wirings Note 1) Noise filter Model SNA-06-223-T Specifications Maker Rated voltage: 50VDC COSEL CO., LTD. Rated current: 6A ＊ Make sure to earth the frame of noise filter. ＊ The wiring for the primary and secondary sides of the noise filter should be away as possible. ＊ The wiring from noise filter to Driver should be short as possible. ＊ Wire the Driver to the secondary side of the noise filter.
Release Revision A May. 2007 Precautions For Adoption Cautions The possibility of moderate or minor injury and the occurrence of physical damage are assumed when the precautions at right column are not observed. Depending on the situation, this may cause serious consequences. Be sure to follow all listed precautions. Cautions • Be sure to read the instruction manual before using this product.
