GAS GRILL ASSEMBLY, USE AND CARE MANUAL MODEL : # GD4239S-G WARNING Improper installation, adjustment, alteration, repair or maintenance may result in injury or property damage. Please read this manual carefully before installing or repairing this equipment. WARNING 1.Do not store or use gasoline or other flammable vapors and liqu ids in the vicinity of this or any other appliance. 2.An LP tank not connected f or use should not be stored in the vicinity of this or any other app liance.
GAS GRILL ASSEMBLY, USE AND CARE MANUAL TABLE OF CONTENTS Safety Information 4 Package Contents 6 Hardware Contents 8 Preparation 8 Assembly Instructions 9 Installation Instructions 20 Operating Instructions 24 Care and Maintenance 28 Troubleshooting 33 Warranty 35 Product information Product model : GD4239S-G Factory model : HW013152A Manufacturer name : Zhongshan Vanward Electric Appliances Co., Ltd.
SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211, 8 a.m-6 p.m., EST, Monday-Thursday, 8 a.m.-5 p.m., EST, Friday. ● The installation of this appliance must conform with local codes or , in the absence of local codes,with the National Fuel Gas Code, ANSI Z 221.3/NFPA 54.
SAFETY INFORMATION must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U.S.Department of Transportation(D.O.T.) or the National Standard of Canada, CAN/CSA-B339,Cylinders,Spheres and Tubes for Transportation of Dangerous Goods; and Commission.Dimensions for a 20 lb. LP-Gas cylinder are: 12.2 in. 18 in. ● Only a 20 lb.LP-gas cylinder is allowed.The cylinder 8 in. 13.9 in. Fig.
SAFETY INFORMATION IMPORTANT: We urge you to read this manual carefully and follow the recommendations enclosed.This will ensure you receive the most enjoyable and trouble-free operation of your new gas grill. We also advise you retain this manual for future reference. WARNING: Your grill has been designed to operate using only the gas specified by the manufacturer on the rating plate.Do not attempt to operate your grill with other gases.
Package Contents Fig.
Package Contents Part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Quantity Description The furnace body assembly Oil pan assembly Set oil cup Rear beam assembly Before the plate beam Bottom plate welding foreplate fireproof plate Side plate Edge furnace assembly ornament rotary knob Side burner Edge furnace frame Oil pan left mounting plate Left hind leg assembly Left forefoot assembly 7"carriage wheel Insulation frame Cast iron grill Welding piece on right side table The
Hardware Contents A J Axle Washer / Qty.2 M6x60 Screw / Qty.8 B M6x12 Screw / Qty.38 C K Axletree / Qty.2 D The cylinder push rod / Qty.1 Cylinder anchor bolt / Qty.1 L E R pin / Qty.1 M4x12 Screw / Qty.1 F M M6 Nut / Qty.2 Pressure reducing valve hose clamp / Qty.1 G M4x8 Screw / Qty.12 N H Small Spanner / Qty.1 Cylinder head ring / Qty.1 Fig.4 PREPARATION Before beginning assembly of product,make sure all parts are present.
Assembly Instructions 1 Assembly of front plate beam and front plate Assembly of front plate beam and front plate is shown below. Install the front plate beam on the back of front plate and tighten it with M6x12 screws at the bottom of front plate. Hardware Used B M6x12 : x2 Fig.5 2 Assembly of front leg and front plate As shown below, install the left front leg and right front leg with the front plate and tighten with M6x12 screws. Frame leg 2# Frame leg 1# Hardware Used B M6x12 : x8 Fig.
Assembly Instructions 3 Assembly of oil pan bracket and side beam As shown in the figure below, install the left and right support and side beam of the oil pan on the supporting feet and tighten them with M6x12 screws. Hardware Used B M6x12 : x6 Fig.7 4 Assembly of cylinder head and bottom plate 1. As shown below, screw the cylinder head rod into the M8 nut on the bottom plate. 2. As shown below, install the cylinder head ring on the cylinder head rod and tighten it with special screw.
Assembly Instructions 5 Floor mounting As shown below, the pre-installed base plate is installed on the beam of the front plate and is fastened with M6x12 screw Hardware Used B M6x12 : x2 Fig.9 6 Assembly of frame rail A Insert the frame bar into the mounting hole of the right front leg and flip it 90 degrees so that the frame bar is positioned vertically on the right front leg. Hardware Used Fig.
Assembly Instructions 7 Right rear leg assembly As shown below, insert the frame bar into the mounting hole of the right back leg and flip the right back leg so that the right back leg is mounted on the oil pan bracket and side beam, then tighten with the M6x12 screw. Hardware Used Frame leg 4# B M6x12 : x4 Fig.11 8 Assembly of left rear leg As shown below, install the left rear leg on the oil pan bracket and bottom plate, then tighten with the M6x12 screw.
Assembly Instructions 9 Assembly of rear beams As shown below, install the two rear beams separately on the rear leg, then tighten them with the M6x12 screw. Hardware Used B M6x12 : x9 Fig.13 10 The assembly of the frame's fastening feet As shown in the figure below, turn the frame assembly over and attach the frame mounting feet to the frame supporting legs. Hardware Used Fig.
Assembly Instructions 11 Wheel assembly Install the wheels on the frame legs as shown below. Tighten the wheels with a screwdriver and small wrench (N). Hardware Used C Axletree : x2 F M6 Nut : x2 J Axle Washer : x2 N Small Spanner : x1 Fig.15 12 Assembly of frame rail B 1. As shown below, insert the frame rail into the mounting hole of the rear beam and rotate by 90 degrees. 2.
Assembly Instructions 13 Assembly of furnace body As shown below, the furnace body assembly is mounted on the frame and fixed with M6x60 screw. Hardware Used A M6x60 Screw : x8 Fig.17 14 Assemble the furnace on the left, the table on the right and the panel on the right As shown below, install the corresponding decorative plate on the left furnace and the right platform and tighten it with M4x8 screws. Hardware Used G M4x8 Screw : x8 Fig.
Assembly Instructions 15 Assembly on the right platform 1、Install the right side table on the furnace body assembly as shown below and tighten with M6x12 screws. 2、Tighten the preset screws on the furnace body. Hardware Used B M6x12 Screw : x2 Fig.19 16 Assembly of the left furnace 1、As shown below, install the left side furnace on the furnace body assembly and tighten it with M6x12 screws. 2、Tighten the preset screws on the furnace body. Hardware Used B M6x12 Screw : x2 Fig.
Assembly Instructions 17 Side furnace body assembly 1、Install the side furnace valve body into the side furnace assembly's body mounting hole and tighten it with M4x8 screws. 2、Install the knob on the stem of the side burner valve body. Hardware Used G M4x8 Screw : x2 Fig.21 18 Assembly of side burner 1、 As shown below, install the side burner into the side burner assembly and tighten it with M4x8 screws.
Assembly Instructions 19 Assembly of pressure reducing valve hose clamp As shown below, clamp the pressure reducing valve hose into the pressure reducing valve hose and tighten the frame leg with M4x12 screws. Hardware Used E M4x12 Screw : x1 M 90 degree pressure reducing valve Pressure reducing valve hose clamp : x1 0 degree pressure reducing valve 0 degree pressure reducing valve, 90 degree pressure reducing valve, the two American pressure reducing valves above are suitable for this product.
Assembly Instructions 21 Assembly of fire damper, cast iron grill, heat preservation rack and side furnace rack 1. As shown below, open the upper cover of the oven and install the fire damper, cast iron grill and heat preservation rack in the furnace body in order; 2. As shown below, open the cover of the side furnace and install the side furnace rack on the bottom plate of the side furnace; Hardware Used Fig.
Installation Instructions For Portable LP-Gas Connection The chassis has a cylinder mounting hole which allows the bottom flange of the 20-pound cylinder to be in place (the cylinder is not included).This will help lock the cylinder.After positioning the cylinder in the cylinder mounting hole of the chassis plate, tighten the cylinder stem and lock the cylinder (figure 27). Use only 20-pound cylinders (see LP Gas Safety Requirements for additional information).
Installation Instructions a. Hand Assembly: 1. Make certain the tank valve and all the appliance valves are in the “OFF” position. 2. When connecting the regulator/burner valve assembly to the tank valve, turn the large plastic nut clockwise until it stops. 3.Gas will not flow unless the plastic nut is completely connected. 4. HAND TIGHTEN ONLY. b. Hand Disassembly: 1.Make certain the tank valve and all the appliance valves are in the “OFF” position. 2.
Installation Instructions Gas Requirements The grill is set and tested at the factory for use with LP-Gas only. LP Gas The regulator supplied is set for 11 in.water column (WC)and is for use with LP gas only. The factory-supplied regulator and hose must be used with a 20 lb. LP gas tank. LP GAS System Contact your gas supplier for a special regulator for bulk gas that fuels other appliances Gas Consumption Total gas consumption of this grill with the burner(s) on “HIGH” Table 1 below.
Installation Instructions Checking orifice alignment with burners Orifices may shift during assembly and movement;therefore,check the orifice alignment with the burners according to the following illustrations before lighting. Orifice Stud inside the Air Shutter Orifice Stud inside the Air Shutter Fig.
OPERATING INSTRUCTIONS Grill Lighting Instructions To Light the Main Burners 1 .Make sure the control knobs are in the “OFF” position. 2 .Open the grill hood. 3 .Check the ignition pin position and distance between the pin and the burner.Refer to Step 18 of the Assembly Instructions. 4 .Make sure the drip tray is installed. 5 .Open the LPG tank. 6 .Light each burner separately.Turning on two burner Fig.31 valves together could trip the flow connection (LP grills only). 7 .
OPERATING INSTRUCTIONS Checking the Flame Refer to Fig.32 below(side view of grill)for where to check the flame after the grill is lit.Make sure you have a stable,mostly blue flame. Flame Observation Hole Fig.32 Air Shutter Adjustment The gas burner shutters are adjusted at the factory for your convenience.The settings are : (a) 1/4 in.open for LP gas. If you desire to fine tune your shutter adjustment(or if your flame is more yellow rather than blue),please follow this procedure.
OPERATING INSTRUCTIONS Match Lighting Instructions IMPORTANT: The hood must be open when match lighting any burner. 1. Turn on gas supply a. If portable, at the LP cylinder valve. b. If permanent gas supply,at the manual gas shutoff valve. 2. Locate the flame observation holes on each side. 3. Access the match holder stick under right side table. 4. Attach either the match or paper to the clip(Fig.
OPERATING INSTRUCTIONS Preheating Grill It is extremely important that your grill be up to temperature before you begin using it.After lighting,close the hood and preheat the grill on “HIGH” for 15 minutes.This preheating will ensure that the cooking grate is hot enough for proper grilling. CAUTION: Do not cover the cooking grate during the preheating period. WARNING: Never leave a grill unattended to guard against possible grease fires getting out of control.
CARE AND MAINTENANCE WARNING: Please remember this is an outdoor gas grill.Many areas of the grill generate extreme heat.We have taken every precaution to protect you from the contact areas.However,it is impossible to isolate all high-temperature areas.Therefore,use good judgment and a certain degree of caution when grilling on this product. We suggest a covered,protected hand during operation of grill.Do not move your grill when it is in operation or hot to the touch.
CARE AND MAINTENANCE When checking for gas leaks,do not use an open flame. Use a soapy water solution and apply it to the pipe joints and fittings with a brush and check for bubbles.Check flexible hoses for cuts and wear that may affect the safe operation of the grill.Only the factory supplied hose and regulator must be used.Use only replacement regulator and hose assemblies specified by manufacturer. LP tank should be securely locked by the gas cylinder safety stop at all times.
CARE AND MAINTENANCE CAUTION: Never transport or move your grill or grill tank without first closing the manual valve on your liquid propane gas tank. The best place to store a liquid propane tank is in a shady or protected spot outdoors, behind your home or garage,or on a screened porch but where it is out of reach of children.Liquid propane will not evaporate.It is in a strong, closed container.It will not lose any of its clean-burning heat content,even if left outside year-round.
CARE AND MAINTENANCE IMPORTANT: When connecting or replacing gas pipe or fittings,all joints must be sealed with approved leak-proof sealing compound or plumber’s tape.After making connections,check all joints for leaks using a soapy water solution and a brush. WARNING:Never use an open flame to test for gas leaks.Use of an open flame could result in a fire,explosion and bodily harm.
CARE AND MAINTENANCE Helpful Care and Maintenance Hints Before grilling,pre-heat grill for 15 minutes on “HIGH” with hood down.To avoid uncontrolled flare-ups or grease fires,grill meats with hood open.Close hood if meats are thick or weather is cold,or if you are using a rotisserie or indirect cooking. Always protect your hand with a pot mitten or cooking glove when coming into contact with a hot surface. Hood up when grilling meats,especially chicken.Hood down when indirect or rotisserie cooking.
TROUBLESHOOTING Many solutions given here can make your grilling experience safer and more enjoyable.You can also call customer service department at 1-800-963-0211, 8 a.m.- 6 p.m.,EST,Monday-Thursday,8 a.m.- 5 p.m.,EST,Friday. Problem Grill or side cooker will not light. Burner flame is yellow and gas odor can be smelled. Possible Cause Corrective Action 1.The ignition wire came off the 1.Reconnect the ignition wire to electrical igniter/valve. the electrical igniter/valve. 2.The distance between the 2.
TROUBLESHOOTING Problem Excessive flare-up. Possible Cause 1.LP tank is empty. Corrective Action 1. Refill the LP Tank. 2.Burner is not aligned with the 2. Install the burner correctly. control valve. 3.Gas supply is not sufficient. Low heat with the knob in “MAX” position. 1. Ports are blocked. 2. LP tank has run out. 3. Check the gas supply hose and make sure there are no leaks and no knots. Burner Burner Main Burne ø 1.04 mm Side Burne ø 1.04 mm 1. Clear ports of any obstructions. 2.
WARRANTY Proof of purchase is required to access this warranty program,which is in effect from the date of purchase.Customers will be subject to parts,shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. If you have any questions or problems,you can call our customer service department at 1-800-963-0211 ,8 a.m.- 6 p.m.,EST,Monday-Thursday, 8 a.m.- 5 p.m.,EST,Friday. Limited Warranty 5-Year Warranty on stainless steel burners.
