Fitting Flue, Boiler & Furnace, R Refrig. Long HandleTube & Radiator Chimney Indoor Air Quality Wash & Scrub 1101 S. Prairie Ave. PO Box 148 Waukesha, WI 53187 Phone: 262-547-3500 or 1-800-347-3501 Fax: 262-547-3927 Website: www.schaeferbrush.com Accessories Channel & Beam Sweep S-VECO Tube Paint Chip & Parts Cleaning Final Catalog 2005.
Schaefer Brush Section 1 For cleaning, scoring and preparing copper fittings and tubes for soldering. Custom brushes can be made to your specifications. Call for details! Flue, Boiler & Long Handle Tube Brushes Spring tempered stainless steel wire bristles. Precision trimmed to Single Spiral/Double Stem (4 wires) Brush bristles are twisted between four stem wires with two stem wires on each side. Premium Fitting Brushes are individually boxed and bar coded.
L Index by Product Type Linear Cleaning Systems ...................................................... 35-42 A__________________________________ Page Abrasive Brushes ............................................................ 48,52,53 Accessories ......................................................................... 25-28 Acid Brushes ............................................................................ 56 Adaptors ............................................................................
Celebrating over a 100 Years of Service! ~Progression of Schaefer Brush (1905-current)~ 1905 1910 1905 1915 1920 1937 1938 1939 1940 1940 1947 1948 1949 1950 1959 1961 1969 1971 1977 1984 2000 2005 1988 Page 4 Final Catalog 2005.indd 4 1990 1994 1946 1101 S. Prairie Ave. PO Box 148 Waukesha, WI 53187 Phone 262-547-3500 1-800-347-3501 Fax 262-547-3927 Email brushes@schaeferbrush.com www.schaeferbrush.
Schaefer Brush Mfg. Co. Inc., Waukesha Wisconsin ~Serving the Industry for 100 Years~ Schaefer Brush was incorporated in Milwaukee, Wisconsin in 1905. Our fourth generation family owned and operated company has been dedicated to designing and manufacturing standard custom brushes and brushing systems for a variety of industries.
Schaefer Brush Fitting Brushes Section 1 For cleaning, scoring and preparing copper fittings and tubes for soldering. Custom brushes can be made to your specifications. Call for details! Consider our Premium Fitting Brush when making your selection. The Highest Quality, Finest Fitting Brush Available! Spring tempered stainless steel wire bristles. Precision trimmed to ensure maximum contact of the bristle ends and cutting edges.
Refrigeration Fitting Brushes Premium Brush - 900 Series Double Spiral/Double Stem Stainless Steel Wire Standard Brush - 800 Series Single Spiral/Single Stem Stainless Steel Wire The highest quality fitting brush, double spiral 4 wire construction. Solid plastic hand-fitting handle with convenient hole for hanging. Also sold in packs of 12 & 100. Single spiral 2 wire construction. Solid plastic hand-fitting handle with hole for hanging. Also sold in packs of 50 & 100.
Plumbing Fitting Brushes Premium Brush - 900 Series Double Spiral/Double Stem Stainless Steel Wire Standard Brush - 800 Series Single Spiral/Single Stem Stainless Steel Wire The highest quality fitting brush, double spiral 4 wire construction. Solid plastic hand-fitting handle with convenient hole for hanging. Also sold in packs of 12 & 100. Economy Brush - 700 Series Single Spiral/Single Stem Stainless Steel Wire Single spiral 2 wire construction.
Power Fitting Brushes Hex Shaft - 9700 Series Stainless Steel - Single Spiral/Single Stem Power fitting brush with hex shaft. Hex locks into all standard and quick lock type chucks for easy change over. MSFS 2,000 RPM w/o Hex chuck. Hex Shaft - 9500 Series Carbon Steel - Single Spiral/Single Stem Power fitting brush with hex shaft. Hex locks into all standards and quick lock type chucks for easy change over. MSFS 2,000 RPM w/o Hex chuck. Part # ID Size OD Size Fill Dia.
Exclusive! 2-IN-1 Tool A combination tool that fits your hand comfortably and really works. One end cleans the fitting; the other cleans the tube. Carbon steel bristles throughout. US Patent No. 5566416 Part # Plbg. ID Size Fill Dia. Pack Pack Weight 00996-12 1/2” .007 12 1.44 00998-12 3/4” .008 12 1.44 00996-100 1/2” .007 100 12.00 00998-100 3/4” .008 100 12.
“The Work Horse” Schaefer Brush offers the heavy duty Work Horse fitting brush line from 1/2” to 4” ID. Maximum amount of filament for optimum performance. Available in stainless steel or carbon steel wire. Extra heavy stem wire with large handle for easy grip. Bonus! 1/2”, 3/4” and 1” packed in sturdy plastic reusable boxes. ID Plumbing Sizes - Carbon Steel Part # Size Fill Dia. Pack Pack Weight 00276** 1/2” .007 12 00278** 3/4” .008 12 00279** 1” .
Schaefer Brush Flue, Boiler & Long Handle Tube Brushes Section 2 For cleaning flues and boiler tubes, condensers and heat exchangers, boilers, furnaces, heaters, radiators, refrigerators and all types of tubes, holes and openings. Twisted Wire Brushes Custom brushes can be made to your specifications. Call for details! The small symbols represent a cross section of a twisted brush. Single Spiral/Single Stem (2 wires) Brush bristles are twisted between two stem wires with a single wire on each side.
Flue & Boiler Brushes Use the following accessories with the brushes below: Fiberglass Rods 30663, 30664 or 30666, Twisted Steel Extension Handles 31438, 31448 or 31458, Twisted Steel Handle With Ring 30328, 30438, 30548 or 30658, Nylon Rod 36114. See accessory pages 25-28. Stainless Steel - Flue Brushes Single Spiral/Double Stem Stainless Steel - Flue Brushes Double Spiral/Double Stem 4-1/2” long brush part, 1/4” male pipe thread. 4-1/2” long brush part, 1/4” male pipe thread.
Flue Scrapers Use the following accessories with the brushes below: Fiberglass Rods 30663, 30664 or 30666, Twisted Steel Extension Handles 31438, 31448 or 31458, Twisted Steel Handle With Ring 30328, 30438, 30548 or 30658, Nylon Rod 36114. See accessory pages 25-28. Flat Tempered Steel Wire Single Spiral/Double Stem The most aggressive flat wire fill makes these a compromise between a scraper and a brush. 4-1/2” long brush part with 1/4” male pipe thread. Part # Flue Size Brush Dia. Fill Dia.
Boiler Brushes Use the following accessories with the brushes below: Fiberglass Rods 30663, 30664 or 30666, Twisted Steel Extension Handles 31438, 31448 or 31458, Twisted Steel Handle With Ring 30328, 30438, 30548 or 30658, Nylon Rod 36114. See accessory pages 25-28. Rectangular or Oval Boiler Brush - Double Spiral/Double Stem Double spiral, 4-1/2” long black oil tempered wire brush part with 1/4” male pipe thread. Oval shaped brushes have a rounded edge. Part # Brush Size Fill Dia.
Boiler & Furnace Brushes Extra Long Handle/Stiff Wire Brushes - Single Spiral/Single Stem Fine wire brush part 4” long, twisted in wire handle with loop end. Part # Brush Dia. Fill Dia. Overall Length Pack Pack Weight 76252 76253 76254 76255 76256 76257 76258 1/2” 3/4” 1” 1-1/2” 2” 2-1/2” 3” .006 .007 .007 .008 .0128 .0128 .014 42” 42” 42” 42” 42” 42” 42” 12 12 12 12 12 12 12 5.40 5.50 6.00 6.50 6.70 6.90 7.
Schaefer Brush Furnace, Refrigerator & Radiator Brushes Section 3 Custom brushes can be made to your specifications. Call for details! Twisted Wire Brushes The small symbols represent a cross section of a twisted brush. Single Spiral/Single Stem (2 wire) Brush bristles are twisted between two stem wires with a single wire on each side. Single Spiral/Double Stem (2 wire) Brush bristles are twisted between four stem wires with two stem wires on each side.
Radiator/Furnace Cleaning Brush Single Spiral/Single Stem Black natural bristle, twisted in wire with wooden handle. Part # Material Brush Length Brush Dia. Overall Stem Pack Length Dia. Pack Weight 76221 76324 76524 Horsehair Horsehair HH/Poly Mix 7” 7” 7” 2” 2-1/2” 2-1/2” 27” 27” 27” .190 .190 .190 12 12 12 4.00 4.00 4.00 Slant Fin Radiator/Furnace Brush Single Spiral/Single Stem Tapered tip soft nylon brush, with wooden handle. Part # Material Brush Length Brush Dia.
Schaefer Brush Chimney Brushes Section 4 Custom brushes can be made to your specifications. Call for details! Chimney brushes are offered in stiff tempered steel wire or stiff polypropylene bristles. Our Premium Wire & Regular Poly brushes have a galvanized steel stem with 1/4” male pipe thread. The Master Clean wire & Pro-Clean poly have heavy duty galvanized steel stem with 3/8” male pipe thread.
Pro-Clean Poly - Single Spiral/Double Stem Single spiral polypropylene bristle brush with heavy duty stem and 3/8” male pipe thread. Use the following accessories: Fiberglass rods 36048, 36060, 36072 or 30660. See accessory pages 25-28. Round Square Rectangular Part # Size Pk. Weight Part # Size Pk. Weight Part # Size Pk. Weight 33166 33176 33186 33196 33206 33216 33226 6” 7” 8” 9” 10” 11” 12” 1 1 1 1 1 1 1 1.10 1.10 1.10 1.60 1.70 1.75 1.
Schaefer Brush Indoor Air Quality Brushes Section 5 For cleaning ducts, vents, pipes and chimneys Custom brushes can be made to your specifications. Call for details! Twisted Wire Brushes The small symbols represent a cross section of a twisted brush. Single Spiral/Single Stem (2 wires) Brush bristles are twisted between two stem wires with a single wire on each side. Single Spiral/Double Stem (4 wires) Brush bristles are twisted between four stem wires with two stem wires on each side.
Schaefer Brush Wash & Scrub Brushes Section 6 Custom brushes can be made to your specifications. Call for details! Use the following accessories: Wooden Threaded Handles 69015, 69055 or 69017, Fiberglass Handles 69061 or 69063, Wooden Handles With Metal Threads 69025 or 69026, Steel 69075. See accessory pages 25-28. Old Way Sure-Surface Brushes New Way The Sure-Surface Brush design, with 220 degrees of bristle, allows the user to move in a natural motion.
Scrub Brushes Scrub brushes without bumpers. Use the following accessories: Wooden Threaded Handles 69015, 69055 or 69017, Fiberglass Handles 69061 or 69063, Wooden Handles With Metal Threads 69025 or 69026, Steel 69075. See accessory pages 25-28. Part # Size Material Fill Dia. 90517 8” Poly 90519 8” Poly 90537 10” Poly 90539 10” Poly Pack Pack Weight Stiffness Trim .018 Stiff 2” 12 12.00 .025 Very Stiff 2” 12 12.00 .018 Stiff 2” 12 15.00 .025 Very Stiff 2” 12 15.
Twisted Bowl Brush Industrial sanitary bowl brush with wood handle. Shaped to fit under rim. Part # Material Fill Dia. Overall Length Pack Pack Weight 66151 Tampico N/A 20” 12 4.50 66152 Black Poly .012 20” 12 4.50 Part # Brush Dia. Material Fill Dia. Overall Length Trim Pack Pack Weight 66190 3” Nylon .012 15-1/2” 3-1/4” 12 4.47 66195 2.75” Nylon .012 15-1/2” 3-1/4” 12 4.47 Goblet Brush Nylon bristle with stainless steel staples in a plastic handle.
Schaefer Brush Accessories Section 7 Aluminum Rods with 12-24 Female Threads T-Handle with 12-24 Female Threads “T” hand grip handle with 12-24 screw. Use with Part #13002 and Part #13003 aluminum rods. # 13001 Part # Thread Pack Pack Weight 13001 12-24 6 1.00 “T” hand grip handle with 1/4-28 cap nut. Use with Part #13010 steel rods. Part # Thread Pack Pack Weight 13000 1/4”-28 6 1.
Aluminum Rod with 12-24 Female Thread Aluminum 5/16” diameter rod with a 5/16-18 male thread one end and 12-24 female nipple on the other. Use with the following brushes. Part # Page 43404 thru 43411 46 Part # Thread Overall Length Pack Pack Weight 13005 5/16”-18 24” 6 1.32 Adaptors with 12-24 Male Thread Part # Male Thread Male Thread Pack Pack Weight 13006 1/4”-28 12-24 6 .35 Part # Female Thread Male Thread Pack Pack Weight 13008 1/4”-28 12-24 6 .
Twisted Steel Handles/Ring End Semi-flexible, twisted galvanized steel wire with 1” round ring on one end and a 1/4” female pipe thread on the other end. T-Handles T-Handles connect to the end of rods for easy handling and better grip. # 30599 Part # Overall Length Female Thread Pack Pack Weight 30328 30438 30548 30658 3’ 4’ 5’ 6’ 1/4” 1/4” 1/4” 1/4” 6 6 6 6 3.90 5.00 6.25 7.
Wooden Threaded Handles Hardwood handle with standard broom thread. Light duty. Wood w/Metal Threads & All Metal Handles Can be used with the following brushes; Part # Page Part # Page 66308 thru 66331 66370 thru 66477 66408 thru 66431 22 22 22 90484 thru 90488 90510 thru 90536 90517 thru 90539 23 22 23 Hardwood handle with metal threads and heavy wall tubular steel with enamel finish.
Schaefer Brush Channel and Beam Sweep Section 8 Custom brushes can be made to your specifications. Call for details! Provides: Continuous Cleaning of all Internal Surfaces Ease of Installation Non-Sparking Brushes Channel Sweep #91300 Eliminates: Particulate Build-Up Fall Out Rework of Painted Parts Wheel & Chain Wear Costly Down Time Channel Sweep #91310 Channel Sweep #91400 #91440 Channel Sweep #91330 Channel Sweep #91460 Final Catalog 2005.indd 29 1101 S. Prairie Ave.
Beam Sweep - #91400 (3”) & #91440 (4”) 3” Beam Sweep utilizes #91405 Side Brushes, #91406 Top & Bottom Brushes and #91402 Brackets. Travel 4” Beam Sweep utilizes #91445 Side Brushes, #91446 Top & Bottom Brushes and #91442 Bracket. All other components are common for both sizes.
Beam Sweep - #91460 (6”) Travel For best results, install one Beam Sweep assembly every 200 feet Approximately 16” OAL 91466 (6”) Top/Bottom Brush 91461R Right Brush Block 91465 (6”) Side Brush 91407 1/4-20 Eye Bolt 91408 8” Cable Unit 91409 Spring Clip 91461L Left Brush Block RMFSS#08SS02 8-32 Set Screw RMFWA250LK Lock Washer 91462 (6”) Bracket (Available Accessory) 91416 6” Trolley with 10” drop 91417 6” Trolley with 10.5” drop (Available Options) Final Catalog 2005.
Schaefer Brush Channel Sweep - #91300 4” Pitch Fits Webb-Unibelt 20200 For best results, install #91300 Channel Sweep every 75’-100’ of chain 91304 Brush Retaining Screw (4 required) 91301 Brush Block 91303 Link (4 required) 91302 Brush (4 required) 91305 Link Retaining Screw (4 required) 2-3/8” 2-1/2” Page 32 Final Catalog 2005.indd 32 1101 S. Prairie Ave. PO Box 148 Waukesha, WI 53187 Phone 262-547-3500 1-800-347-3501 Fax 262-547-3927 Email brushes@schaeferbrush.com www.
Channel Sweep - #91310 3” Pitch Fits Richard-Wilcox Model 2035 For best results, install #91310 Channel Sweep every 75’-100’ of chain 91312 Brush (4 required) 91311 Brush Block 91314 Brush Retaining Screw (4 required) 2-5/16” 1-3/4” Final Catalog 2005.indd 33 1101 S. Prairie Ave. PO Box 148 Waukesha, WI 53187 Phone 262-547-3500 1-800-347-3501 Fax 262-547-3927 Email brushes@schaeferbrush.com www.schaeferbrush.
Channel Sweep - #91330 1-3/8” Fits Adams Chainveyor 200 Series Beam Sweep - #91440 (4”) Beam Sweep - #91400 (3”) Part # Description Part # Description 91400 3” Full Assembly Kit 91440 4” Full Assembly Kit Replacement Parts 91401L 91401R 91402 91405 91406 91407 91408 91409 RMFBT250RD03 RMFSS#08SS02 RMFWA250LK Description Pack Pack Weight Left Side Brush Block Right Side Brush Block Bracket Side Brush Top/Bottom Brush 1/4-20 Eye Bolt 8” Cable Unit Spring Clip 1/4-20 x 3/8” Round Head Slotted Ma
Schaefer Brush S-VECO Linear Cleaner Section 9 Custom brushes can be made to your specifications. Call for details! The Concept Linear cleaning...it’s unique, effective and efficient! This S-VECO system is the only linear system designed to be “self cleaning”. The brush belt operates in a perpendicular or transverse direction to the item being brushed, utilizing a powered Uni-V Belt, tufted with brush fibers that will best suit the application.
About The S-VECO Why is This Transverse Linear Brushing Action So Much More Effective Than Any Other Method? In a top or bottom surface brushing application, scrapers, strip and revolving brushes tend to build up with debris. With the S-VECO Linear Cleaning System, the brush moves the debris to the side where it can easily be collected and removed. Panel Pro Simple Installation & Adjustment Installation flexibility is an important design advantage of the S-VECO.
Features & Benefits D E A G C Closed Pattern A. Elevation Screws All S-VECO units incorporate some form of elevating or lifting mechanism. Standard units have elevator screws with hand wheels. Special units are available with electric or hydraulic actuators, which are either cycled manually or tied into various types of sensing devices and an electronic controller.
Applications Mining Industries Medium and Heavy Duty S-Veco units provide a positive effect to the bottom line by: Reduce conveyor carry back on: Reduce Operating and Maintenance Costs Reduce lost material carry back Reduce carry back clean up time Reduce belt and idler wear Reduce belt cleaner stem maintenance time Taconite Coal Phosphate Cement Foundry Industries There are many S-VECO’s used in the foundry industries.
Schaefer Brush S-VECO - Model RMD Section 9-1 Medium Duty Linear Brushing System Custom units can be made to your specifications.
Standard Equipment Heavy Duty Brushes Model RMD S-VECO belt brush is a three-banded, B section, Uni-V Belt filled with long wearing nylon, or aggressive stainless steel brush materials. This medium duty brush has a single row of brush material in each band, providing approximately a 21/2” wide brush face with a standard 3-1/2” long trim. Other trim lengths and materials are available to meet your needs.
Schaefer Brush S-VECO - Model RMHD-D Section 9-2 Extra Heavy Duty Linear Brushing System Custom units can be made to your specifications. Call for details! Features: Powerful direct drive Wide selection of brush material Micro poly sealed bearings High speed brushes Wide range of sizes Versatile design Contour idler sheaves Power & Torque to do the job The right brushes for the job Low maintenance costs Self cleaning Sizes from 24” to 124” Brush can be contoured to the surface being cleaned.
Standard Equipment Extra Heavy Duty Brushes Model RMHD-D S-VECO belt brush is a three-banded, D section, Uni-V Belt filled with long wearing nylon, or aggressive stainless steel brush materials. This extra heavy duty brush has a double row of brush material in each band, providing approximately a 3-1/2” wide brush face with a standard 3-1/2” long trim. Other trim lengths and materials are available to meet your needs.
Schaefer Brush Tube Brushes Section 10 Custom brushes can be made to your specifications. Call for details! Tube brushes are offered in nylon, stainless steel and brass bristles. These brushes are available with a short or long wire handle. Twisted Wire Brushes The small symbols represent a cross section of a twisted brush. Single Spiral/Single Stem (2 wire) Brush bristles are twisted between two stem wires with a single wire on each side.
Long Handle Nylon & Bristle Tube Brushes Natural Bristle Tube Brushes Single Spiral/Single Stem Nylon Tube Brushes Single Spiral/Single Stem Part # Dia.
Long Handle Wire Tube Brushes Stainless Steel or Brass Single Spiral/Single Stem Stainless Steel Double Spiral/Double Stem 3” brush part with long handle. 3” brush part with long handle, extra heavy handle, filled with medium stiff wire. ST/ST Part # Fill Dia. Brass Part # Fill Dia. Brush Dia. Overall Length Pack Pack Weight 14402 14404 14406 14408 14410 14412 14414 14416 14418 .005 .005 .006 .006 .007 .007 .007 .007 .007 14602 14604 14606 14608 14610 14612 14614 14616 14618 .005 .005 .006 .
Adjustable Condenser Cleaners Stainless steel wire scrapers with 1/4”-28 female threads. Part # Size Pack Pack Weight 00691 00692 00693 00694 5/16” to 3/8” 3/8” to 1/2” 1/2” to 5/8” 5/8” to 1” 1 1 1 1 .06 .06 .12 .12 Condenser Fin Whisk Brush Plastic handle whisk for cleaning condenser fins and evaporators - A whisk with a hundred uses. Can be custom pad printed with your name & logo. Ask for details! Part # Brush Width Trim Overall Length Pack Pack Weight 02026 3” 2-1/8” 6-1/2” 24 1.
Condenser Tube Brushes Nylon - Single Spiral/Single Stem Recommended for cleaning all tubes where deposits are light. 1/4” and 5/16” dia. brushes with female couplings have 8-32 threads (use accessories 13042 or 13044), while 3/8” through 1” dia. have 12-24 female threads (use accessories 13002 or 13003). 1/4”, 5/16”, and 3/8” dia. brushes with male couplings have 8-32 threads (use accessory 13042), while 7/16” through 1” dia. have 1/4”-28 male threads (use accessory 13010).
Spin - Clean Brushes Single stem construction with silicon carbide impregnated nylon. Step trim brush allows better cleaning of enhanced condenser tubes. The long bristles are designed oversized with the intention of bending over, allowing the aggressive filament to come into maximum contact with the lands. The short bristles are able to get into the grooves. These brushes provide better cleaning and longer life than conventional brushes. 1/4”-28 thread (use accessory 13010).
Miniature Brushes (Continued) Miniature and Micro-Miniature Brushes (continued) Single Spiral Miniature Brushes with a stainless steel stem and cut off ends for power or hand use. ST/ST Brass Nylon Brush Brush Overall Fill Part # Part # Part # Diameter Part Length Dia.
Burr Brushes Heavy Duty Power Brushes - Single Spiral/Single Stem Used in drill presses and hand power tools for deburring, polishing, and cleaning inner bores of tubing, machined cylinders, flat stock, and smooth or threaded blind holes. Available in carbon steel, stainless steel, and brass. H/C Steel Part # ST/ST Part # Brass Part # Brush Diameter Brush Part Overall Length Fill Dia.
Side Tuft Cleaning Brushes Single Spiral/Single Stem Used for cleaning and polishing threads, inner walls of tubes and cylinders. Solid concentration of bristles provide a high degree of bristle stiffness with little flexing of bristles during operation. For use in power tools. Available in high carbon steel, stainless steel and brass. H/C Steel Part # ST/ST Part # Brass Part # Brush Diameter Brush Part Overall Length Fill Dia.
Abrasive Nylon Brushes Silicon Carbide - Single Spiral/Double Stem Used for wet or dry cleaning, polishing, blending, deburring inner walls of tubes, cross hole deburring and thread cleaning. Double stem construction used for added strength for power use or manual cleaning. Available in silicon carbide and aluminum oxide. Aluminum Oxide - Single Spiral/Double Stem Part # Brush Dia. Brush Part Overall Length Nylon/ Grit Pack Part # Brush Dia.
Abrasive Nylon Brushes Silicon Carbide - Single Spiral/Single Stem Used for wet or dry cleaning, polishing, blending, deburring inner walls of tubes, cross hole deburring and thread cleaning. Single-spiral construction made with a continuous end. Available in silicon carbide and aluminum oxide. Brush Brush Overall Nylon/ Part # Dia.
Schaefer Brush Twisted In Wire Brush Design Form Section 10-1 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ K J B H G D M A E C Brush Applic
Schaefer Brush Paint, Chip & Parts Cleaning Brushes Section 11 For applying solvents, glue, paint and lubricants. Removes machine chips and cleans parts. White Bristle Chip White Chinese bristle, metal ferrule. Plain sanded wood handle. Low priced economy import. Part # Brush Width Thickness Trim Pack Pack Weight 67191 1/2” 1/4” 1-3/8” 36 .72 67192 1” 5/16” 1-5/8” 36 1.44 67193 1-1/2” 5/16” 1-5/8” 36 1.44 67194 2” 5/16” 1-5/8” 24 1.44 67195 2-1/2” 3/8” 1-5/8” 24 2.
Parts Cleaning Brush Tampico or poly fill in strong plastic or wood handle, comes in standard or flow thru style, tapered trim. Part # Brush Material Overall Length Pack Pack Weight 25010 Poly 11-5/8” 12 2.50 25095* Poly 9” 12 2.00 25013 Tampico 11-5/8” 12 2.50 25015** All Poly 10-3/4” 12 2.00 * 25095 is a flow-thru model with plastic/poly ferrule ** 25015 Poly brush material, poly handle and poly ferrule.
Schaefer Brush Wire End Brushes Section 12 For deburring, polishing, finishing and cleaning Custom brushes can be made to your specifications. Call for details! Safety Equipment & Requirements Safety goggles or face shields must be worn by operators and/or personnel in the working area of power brushes. Appropriate protective clothing and equipment must be used where a possibility of injury exists which could be prevented by using such clothing or equipment.
Circular Wire Brush With Spindle Light duty brush with crimped high carbon steel wire. Recommended for use with electric power tools, 1/4” dia. spindle. MSFS 5,000 R.P.M. Wire Cup Brush With Spindle Light duty brush with crimped high carbon steel wire. Recommended for use with electric power tools, 1/4” dia. spindle. MSFS 5,000 R.P.M. Crimped Carbon Steel Wire Part # Brush Dia. Fill Dia. Pack Pack Weight 02020 02025 02030 02023 02031 02038 02040 02041 2” 2-1/2” 3” 2-1/2” 3” 3” 4” 4” .012 .0118 .
Combitwist Cup Brush (NEW!) Carbon Steel Wire Part # Brush Dia. Fill Dia. Thread Size Trim Length Pack Pack Weight 03529 03531 2-3/4” 2-3/4” .014 .020 5/8”-11 5/8”-11 7/8” 7/8” 1 1 .50 .55 1 1 .50 .55 Stainless Steel Wire 03629 03631 2-3/4” 2-3/4” .014 .020 Pencil End Brushes 5/8”-11 5/8”-11 7/8” 7/8” Carbon Steel Wire Effective brush for tight spaces. Steel holders are 3” long. MSFS 8,000 R.P.M. Part # Brush Dia. Fill Dia.
Full Cable Twist Part # Brush Dia. Fill Dia. 24221 24222 24228 4” 4” 6” .020 .020 .023 Carbon Steel Wire Face Thread Trim Width Size Length 3/8” 3/8” 3/8” 5/8”-11 1/2”-13 5/8”-11 Pack Pack Weight 3/4” 3/4” 1-1/4” 1 1 1 .55 .55 1.50 3/4” 1-1/4” 1 1 .60 1.55 Pack Pack Weight 3/4” 1-1/4” 1 1 .50 1.20 3/4” 1-1/4” 1 1 .50 1.20 Pack Pack Weight 3/4” 3/4” 1-1/4” 1 1 1 .50 .55 1.50 3/4” 3/4” 1-1/4” 1 1 1 .55 .60 1.
Wheel Brushes Grommet Center Wheels Stainless Steel Wire Small diameter wheels with 1/4” face widths are ideal for cleaning, deburring, or finishing in hard to reach spots. Wheels may be stacked to attain wider face widths. Maximum Safe Free Speed 20,000 R.P.M. WHEN USING BRUSHES WEAR GOGGLES OR FACE SHIELDS! Carbon Steel Wire Fill Arbor Trim Dia. Hole Length Part # Brush Dia. 32045 32047 32065 32066 32067 2” 2” 3” 3” 3” Part # Brush Dia. Fill Dia.
Schaefer Brush Wire Scratch Brushes Section 13 For general cleaning and surface preparation Custom brushes can be made to your specifications. Call for details! Stove & Appliance Brushes 2 x 9 row, 5/8” trim. 8-5/8” long hardwood block with 2-7/8” long brush part. Part # Fill Material Row Trim Overall Length Pack Pack Weight 25301 25302 St. Steel Brass 2x9 2x9 5/8” 5/8” 8-5/8” 8-5/8” 36 36 1.5 1.
Shoe Handle Brushes 10” hardwood block available in a variety of filaments. Heavy Duty Brush & Scraper Part # Fill Material Row Fill Dia. Brush Part Pack Pack Weight 81233 81234 81246 81248 55400 81227 81228 T. Steel T. Steel St. Steel St. Steel Tampico Bronze Brass 3 x 17 4 x 17 4 x 17 4 x 18 4 x 16 4 x 17 4 x 18 .012 .012 .012 .006 N/A .014 .008 5” 5” 5” 5” 5” 5” 5” 12 12 12 12 12 12 12 4.00 5.00 5.00 5.00 4.00 5.00 5.
Schaefer Brush Metal Back Strip Brushes Section 14 Custom brushes can be made to your specifications. Call for details! Metal back strip brush products can be found in industries performing tasks both simple and complex. The brushes can be simple in form such as straight strip or formed. All metal back strip brushes will have the following common attributes: 1. Metallic strip/backing (Sizes ranging from #3 to #10 backing) See page 66. The metal strip is available in galvanized or stainless steel.
Metal Back Strip Brushes Metal Back Strip Brushes consist of densely compressed synthetic, natural bristles or wire filaments laid down over a continuous metal channel while being formed into a “U” shape. A core wire is inserted over the filament materials and forced down into the partially formed metal backing. The core wire causes the fill material to form vertically as the metal backing forms and closes over the core wire and filament.
Mounting Methods Metal back strip brushes can be mounted either by an alligator clip or an extruded aluminum holder. The prongs on the alligator clip wrap around the brush to allow a tight hold on a section of the strip brush. Metal back strip brushes slide into an extruded aluminum holder for mounting purposes. Aluminum holders are extruded in various end view shapes to match a specific application. See page 67 & 68.
Extruded Aluminum Holder #3 A B C 1.250” 1.250” 1.250” #3 50 .290” .290” .290” .290” D .158” .290” .290” E F 22 1.250” .290” .143” .050” .290” .313” .290” .290” 1.250” .290” .290” Extruded Aluminum Holder #4 C A E D .688” B 1.000” 1.820” 1.235” #4 2.000” .360” .360” .360” .360” .360” 45 45 2.000” .360” .360” .360” .360” .196” F .194” H G 1.000” 1.000” 50 .360” .945” .360” .360” .725” 2.30” .360” 1.000” .360” .360” .360” .
Extruded Aluminum Holder #7 A .825” B C 1.150” #7 D 45 2.000” 1.500” .480” .450” 1.600” .480” .480” .450” .450” .480” .340” E F .320” G 1.250” H 1.250” 2.400” .480” .480” .480” .450” .450” .725” 2.30” .450” .450” Extruded Aluminum/Steel Holder #10 A #10 B 2.00” .688” .438” .482” Aluminum Holders .750” Steel Holders .750” .462” Page 68 Final Catalog 2005.indd 68 .938” 1101 S. Prairie Ave.
Schaefer Brush Custom Metal Back Strip Brush Form Section 14-1 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ D C B1 A B2 E Brush Application:
Schaefer Brush Staple Set & Hand Drawn Brushes Section 14-2 Staple Set Staple set brushes are very common in both industrial and consumer settings. With their wide range of uses and shapes, they fulfill a vast array of tasks. Some traits of this brush type are as follows; 1. Brush Core Core materials cannot be too hard or too soft. Typically thicker for staple penetration. 2. Bristle Styles Both man-made and natural materials may be used in staple set brushes.
Schaefer Brush Custom Staple Set & Hand Drawn Form Section 14-2 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ H Staggered Pattern F I K E G A D
Schaefer Brush Cylinder Brushes Section 15 Custom brushes can be made to your specifications. Call for details! Cylinder brushes are made in a coiled metal back strip construction or staple set tufted construction. Coil wound and staple set tufted cylinder brushes can be used in many industrial applications. Custom brushes of this construction type are available upon request.
Schaefer Brush Coil Wound Cylinder Brush Cores Section 15-1 A. Hollow core with collars to accept your specified shaft size. Collars: A1: Collars with set screws. A2: Collars with single keyway. A3: Collars with double keyway. A4: Isoplast ends for drive pin. B. Hollow core with stub shafts pressed and welded into both ends of core. Shaft stubs may have single or double shaft heads. C. Solid core, brush wound directly on shaft. D. Hollow core supplied with removable through shaft.
Schaefer Brush Custom Cylinder Brush Form: Wound on Core with Shaft Section 15-2 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ F H G K I Left
Schaefer Brush Custom Cylinder Brush Form: Wound on Shaft Section 15-3 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ K L H J E I F M Left H
Schaefer Brush Custom Cylinder Brush Form: Wound on Core Section 15-4 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ J H F Single Keyway G D C
Schaefer Brush Custom Cylinder Brush Form: Wound Loose Coil Section 15-5 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ A D B G F E Left Hand
Schaefer Brush Custom Cylinder Brush Form: Staple Set Brush Pattern Section 15-6 Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ L.
Schaefer Brush Cutting Tools We offer carbide and HSS special-cutters, rotary files and complete resharpening service. Section 16 Standard Carbide End mills Extra Length Carbide End mills Special Carbide End mills Carbide Burrs Form Cutters Tapered Carbide End mills Carbide Blanks - Split and Round Step Drills and Other Step Tooling Special Carbide Compression Router Bits Laser Marking System Full Service Resharpening Shop Final Catalog 2005.indd 79 1101 S. Prairie Ave.
Schaefer Brush End Mill Quotation Request for Special Applications Name: ____________________________________________ Company: ___________________________________________________________ Address: __________________________________________________ City: ___________________ State: _______ Zip: ____________________ Phone: ____________________________ Fax: _________________________ Email: _______________________________________________ Date: __________________________________ D C E A F A.
Solid Carbide High Helix End Mills 45 or 60 Degree High Helix 2, 3, or 4 Flute Solid Carbide Ends Mills Part # Diameter LOC OAL Pack Pack Weight H125 H187 H250 H312 H375 H500 H625 H750 H100 1/8” 3/16” 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1” 1/2” 5/8” 3/4” 13/16” 7/8” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 1-1/2” 2” 2-1/2” 2-1/2” 2-1/2” 3” 3-1/2” 4” 4” 1 1 1 1 1 1 1 1 1 .031 .031 .062 .093 .156 .281 .531 .843 1.
Extra Length Carbide End Mills Part # Diameter LOC Shank OAL Pack Pack Weight E1252 E125L E187L E2503 E3123 E3753 E437L4 E5003 E5004 E500X4 E6254 E6255 E7505 E1005 1/8” *1/8” *3/16” *1/4” *5/16” *3/8” *7/16” 1/2” 1/2” *1/2” 5/8” *5/8” *3/4” *1” 5/8” 3/4” 3/4” 1-1/8” 1-1/8” 1-1/8” 2” 1-1/4” 1-1/2” 2” 1-1/2” 2-1/4” 2-1/4” 2-1/4” 1/8” 1/8” 3/16” 1/4” 5/16” 3/8” 7/16” 1/2” 1/2” 1/2” 5/8” 5/8” 3/4” 1” 2” 2-1/4” 2-1/2” 3” 3” 3” 4” 3” 4” 4” 4” 5” 5” 5” 1 1 1 1 1 1 1 1 1 1 1 1 1 1 .031 .031 .063 .063 .
Solid Carbide Rougher 4 Flute Fine Pitch For shallow slotting or peripheral milling Part # Diameter LOC OAL Pack Pack Weight RF187F3 Note 3 Flute 3/16” on 1/4” Shank 5/8” 2-1/2” 1 .063 RF250F4 RF312F4 RF375F4 RF500F4 RF625F4 RF750F4 RF100F4 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1” 3/4” 13/16” 7/8” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 2-1/2” 2-1/2” 2-1/2” 3” 3-1/2” 4” 4” 1 1 1 1 1 1 1 .063 .125 .125 .281 .531 .844 1.
Solid Carbide Double Edge Compression Routers The tool provides a “double edge upcut/downcut” design for fast feed rates and optimum edge finish on both sides of laminated materials. Use on: Double sided laminated materials Hard Wood Wood Composites Part # CED CEL Shank Dia.
Solid Carbide Burrs Fluting Specifications The following cuts illustrate most of the variables that are used in the teeth of rotary files to perform various jobs. You may request your own specifications and we will furnish the tool, custom ground, taking in all possible variations. Standard cut for size, is always furnished unless otherwise specified. Recommended Operation Speeds for Carbide Burrs No hard and fast rule can be laid down. Operating conditions vary greatly.
3/16” Shanks x 2” - 3” - 4” - 6” O.A.L. Tool No. Dia. Head Length Pack MA-187-S MB-187-S MC-187-S MD-187-S ME-187-S MF-187-S MG-187-S MI-187-S MR-187-S MT-187-S 3/16” 3/16” 3/16” 3/16” 3/16” 3/16” 3/16” 3/16” 3/16” 3/16” 5/8” 3/16” 1/2” 5/8” 5/16” 3/8” 3/16” 3/16” 5/8” 5/8” 2” Pack Weight 3” Pack Weight 4” Pack Weight 6” Pack Weight .063 .063 .063 .063 .063 .063 .063 .063 .063 .063 .113 .113 .113 .113 .113 .113 .113 .113 .113 .113 .156 .156 .156 .156 .156 .156 .156 .156 .156 .156 .234 .234 .
Solid Carbide Tooling Shape - MB Ball Tool No. Size Pack Pack Weight MB-250 MB-375 MB-500 MB-625 MB-750* MB-1000* 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1 1 1 1 1 1 .063 .094 .125 .188 .250 .344 Shape - MA Cylindrical Flat End Shape - MD Cylindrical Ball Nose Tool No. Size Head Length MD-250 MD-375 MD-500 MD-625 MD-750* 1/4” 3/8” 1/2” 5/8” 3/4” 1/2” 3/4” 1” 1” 1” Pack Pack Weight 1 1 1 1 1 .063 .094 .125 .188 .
Solid Carbide Tooling Tree Shape Radius End Cylinder Shape Tool No. Head Dia. Flute Length Pack Pack Weight Tool No. Head Dia. Flute Length Pack Pack Weight MA-250-L6 MA-375-L6 MA-500-L6 MA-625-L6 MA-750-L6 1/4” 3/8” 1/2” 5/8” 3/4” 1/2” 3/4” 1” 1” 1” 1 1 1 1 1 .234 .266 .297 .360 .422 MR-250-L6 MR-375-L6 MR-500-L6 MR-625-L6 MR-750-L6 1/4” 3/8” 1/2” 5/8” 3/4” 1/2” 3/4” 1” 1” 1-1/4” 1 1 1 1 1 .234 .266 .297 .360 .422 Tree Shape Pointed End Ball Shape Tool No. Head Dia.
Solid Carbide Tooling ME-500-L18 Extra long shanks up to 18” have been used successfully. Longer lengths can be supplied on request. Available in several diameters. MB-625-FL-24 To solve most of your grinding problems for castings that requires fast stock removal or hard to reach places, we can supply burrs on extra long steel shanks and FLEXO shanks that can go around bends. Tool No. Cutting Dia. Head Lgth. Angle C/L Radius Nose Shank Dia. Pack ML-1000-FL-10 ML-1000-FL-5 MR1.
Blanks Solid Carbide Centerless Ground Blanks Engraving Blanks Micrograin Double End Split Tool No. Dia. X OAL Pack Weight CBR1251.5 CBR1252 CBR1253 CBR1254 CBR1256 CBR12512 CBR1872 CBR1872.5 CBR1873 CBR1874 CBR1876 CBR18712 CBR2502 CBR2502.5 CBR2503 CBR2504 CBR2506 CBR25012 CBR3122.5 CBR3123 CBR3124 CBR3126 CBR31212 CBR3752.
Standard Coatings High Performance PVD Tool Coatings Swiss-Tek Services With high-volume coating, job coaters apply the same coating to all parts in the batch, regardless of their type or application. Swiss-Tek applies dedicated coatings optimized for each application.
Equipment List (8) 7 Axis (five hard, two soft) cnc cutter grinders with robotic arm and pallet system capability.
Technical Information The Schaefer Brush Warranty We warrant all of our products to be free from defects in material and workmanship. Our liability is limited to replacing any product proven defective. Natural Brush Filaments Bristle A popular layman’s term often used to describe any and all types of filament. Bristle is the hair of a hog and has been used in brushes for centuries, resulting in the popular use of the term. The hair has a natural taper from the foot to the tip end.
Index - Numerical Order by Part Number Part # Sec. Pg.
Index - Numerical Order by Part Number Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg.
Index - Numerical Order by Part Number Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg.
Index - Numerical Order by Part Number Part # Sec. Pg.
Index - Numerical Order by Part Number Part # 43733 43736 43739 43742 43745 43748 43751 43753 43756 43758 43760 43762 43764 43802 43803 43804 43807 43810 43813 43816 43819 43822 43825 43828 43831 43833 43836 43839 43842 43845 43848 43851 43853 43856 43859 43862 43865 43868 43871 43873 43876 43879 45214 45216 45218 45222 45224 45226 45228 45232 45234 45236 46302 46304 62034 62035 65341 66151 66152 66190 66195 66308 66312 66314 66317 66318 Sec.
Index - Numerical Order by Part Number Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # Sec. Pg. Part # CBSS3752.
Wire End Wire Scratch Strip Cylinder Cutting Tools 1101 S. Prairie Ave. PO Box 148 Waukesha, WI 53187 Phone 262-547-3500 1-800-347-3501 Fax 262-547-3927 Email brushes@schaeferbrush.com www.schaeferbrush.com 20K0506Sells Final Catalog 2005.
