Shower System Installation Handbook

SHOWER ASSEMBLY — Curbless 13
Areas of Application
Interior showers with curbless access.
Over wood or concrete subfloors. See the Base information under Requirements
(below) for details.
Limitations
Certain glass tiles may not be compatible with bonded waterproof membranes and/
or may require special setting materials. Consult glass tile manufacturer and
Schluter
®
-Systems for more information.
Certain moisture sensitive stones, e.g., green marble, or resin-backed tiles may not
be appropriate for use in wet areas such as steam showers or may require special
setting materials. Consult stone supplier and Schluter
®
-Systems for more
information.
Requirements
Plywood, OSB, or concrete subfloor must be clean, even, and load bearing.
Ensure a suitable structure and substrate for the shower floor. This may require the
services of a qualified design professional (e.g., architect, engineer, etc.).
Recessing the floor of a bathroom must be done in a way that preserves the
structural integrity and safety of the construction. This may require the services of a
qualified design professional (e.g., architect, engineer, etc.).
Solid backing – gypsum wallboard, cementitious backer unit, fiber-cement
backerboard, fiber-reinforced water-resistant gypsum backerboard, coated glass
mat water-resistant gypsum backerboard, Portland cement mortar, concrete, or
masonry.
Base – KERDI-SHOWER-T/-TS/-TT/-LT/-LTS or Portland cement mortar bed.
Ramp – KERDI-SHOWER-R or Portland cement mortar bed.
Bench –KERDI-BOARD-SB, KERDI-BOARD, concrete, masonry block, or sawn
lumber sheathed with solid backing (see above).
KERDI-DRAIN/-LINE shall be properly supported.
KERDI-DRAIN/-LINE shall be connected to the waste line; use ABS cement for ABS
drains, PVC cement for PVC drains, a no-hub coupling for stainless steel drains with
no-hub outlets, and thread sealing compound or tape for stainless steel drains with
threaded outlets.
Minimum KERDI-BOARD thickness – 1/2" (12.5 mm) for studs spaced at 16" (40.6
cm) o.c. and 3/4" (19 mm) for studs spaced at 24" (61 cm) o.c.
KERDI-BOARD shall be fastened to wood or metal framing with appropriate screws
(i.e., coarse thread wood screw for wood studs and self-tapping for metal studs)
and corresponding KERDI-BOARD-ZT washers. Screws must reach a depth of at
least 3/4" (20 mm) in wood studs and 3/8" (10 mm) in metal studs. Maximum
allowable on-center fastener spacing is 12" (30 cm) for walls and 6" (15 cm) for
ceilings.
KERDI or KERDI-BOARD shall be installed up to the height of the showerhead at
minimum.
In enclosed shower areas, install KERDI or KERDI-BOARD on all surfaces, including
the ceiling, door jambs and the door header.
KERDI, DITRA or DITRA-HEAT shall be installed in all floor areas subject to water
exposure (i.e., wet area and drying area). Floor/wall connections shall be sealed with
KERDI-BAND.
It is the specifier's responsibility to treat and address all penetrations through the
KERDI membrane or KERDI-BOARD (e.g., showerhead, mixing valve, etc.) in the
installation. All penetrations must be treated with KERDI-SEAL-PS/-MV seals,
KERDI-FIX or suitable sealant.
When using the stainless steel KERDI-DRAIN bonding flange, use
KERDI-FIX to bond KERDI to the drain.
All horizontal surfaces (e.g. benches, window sills, shelves, etc.) must be sloped
toward the shower drain.
Substrate Preparation
Verify that subfloor panels and solid backing are properly fastened to framing
members.
Any leveling of the subfloor must be done prior to installing KERDI-SHOWER-T/-
TS/-TT/-LT/-LTS/-R and KERDI-BOARD-SB prefabricated substrates.
Solid Backing Materials
Gypsum wallboard – ASTM C1396/C1396M
Cementitious backer unit – ANSI A118.9 or ASTM C1325
Fiber-cement backerboard – ASTM C1288
Fiber-reinforced water-resistant gypsum
backerboard – ASTM C1278
Coated glass mat water-resistant gypsum backerboard – ASTM C1178
Portland cement mortar – ANSI A108.1B
Concrete
Masonry
Setting and Grouting Materials
Unmodified thin-set mortar – ANSI A118.1
Grout – ANSI A118.3, A118.6, A118.7
Installation Specifications
Solid backing panels – follow manufacturer’s directions
Portland cement mortar bed – ANSI A108.1B
Tile – ANSI A108.5
Grout – ANSI A108.6, A108.10
Other Considerations
If installing the KERDI-SHOWER-TT thin tray, the installation of a 5/8" or 3/4"
plywood/OSB on top of a wood subfloor and Schluter
®
-DITRA-HEAT or Schluter
®
-
DITRA-XL outside of the shower area is suggested to create a curbless shower
application. Due to the additional height, be sure to check the transition height at
the bathroom doorway.
Curbless tiled showers rely on the slope of the floor to effectively contain water in
the immediate shower area and direct water to the drain. Given the wide range of
potential configurations, it isn’t possible to address them all in this Handbook.
Waterproofing must be installed in all areas subject to water exposure. Install KERDI
over mortar beds. Use the DITRA or DITRA-HEAT uncoupling membrane over
plywood/OSB or concrete subfloors. All seams are sealed using KERDI-BAND.
Please refer to the Schluter
®
-DITRA or Schluter
®
-DITRA-HEAT Installation
Handbooks for complete details and warranty criteria.
If KERDI-LINE is placed at shower entrance, it is recommended that grate assembly
A, Pure, or the covering support (D) is chosen and that the drainage openings span
the maximum width of the entrance to limit potential overflow; secondary drainage
(e.g., KERDI-DRAIN) may be required in the drying area.
Schluter
®
-SHOWERPROFILE-WS/-WSK system profiles can be used to form a
splashguard at the entrance of curbless showers. See page 35.
Various building codes and other sources, such as the Americans with Disabilities
Act, include specific requirements for disabled access in public buildings and must
be consulted when applicable. Areas of interest may include degree of slope,
clearance, and supporting structures such as grab bars.
Shower grab bars must be anchored in the structure or solid blocking behind
KERDI-BOARD.
When KERDI-SHOWER-T/-TS/-TT/-LT/-LTS tray dimensions do not match the
dimensions of the shower compartment, the tray may be cut or extended with dry
pack mortar.
When KERDI or KERDI-BOARD and tile are installed on the ceiling, the solid backing
and fasteners must be able to support the load of the tile and setting and grouting
materials.
A water test is strongly recommended before setting tile to verify a successful
installation. Wait 24 hours minimum after the membrane installation is complete to
allow for final set of thin-set mortar and ensure waterproof performance at seams
and connections. Refer to local plumbing codes for any specific requirements in
your area. For curbless showers a temporary dam must be provided at the
threshold to perform the water test.
Schluter
®
-Systems profiles may be used to finish and protect outside corners and
eliminate the use of sealant at inside corners; see page 40.
Schluter
®
-SHOWERPROFILE-S/-R profiles eliminate the need for cutting wedges of
tile by covering the exposed wall area where the floor slopes to KERDI-LINE.
Schluter
®
-SHELF-E/-W/-N are alternatives to tiled shelves that can be easily
installed on walls and in corners and niches; see page 40.
Curbless Showers Ceramic or stone tile
K-SHBF-21
Schluter
®
-KERDI waterproofing membrane or
Schluter
®
-KERDI-BOARD waterproof building panel