Use and Care Manual

4
SHOWER SYSTEM
12.1 Schluter
®
-KERDI-BOARD
Property Method Value
Water vapor permeance ASTM E96
1
0.36 perms - 1/2" (12.5 mm)
Thermal resistance (R-value) ASTM C518
R 9.1 – 2" (50 mm)
R 2.2 – 1/2" (12.5 mm)
R 0.9 – 3/16" (5 mm)
Service temperature range -58
°F to 158°F (-50°C to 70°C)
Flame spread/smoke developed ASTM E84 Pass
2
Thermal barrier evaluation NFPA 286 Pass
2,3
and 2" (5, 9, 12.5, 15, 19, 25, 38, and
50 mm), KERDI-BOARD covers a broad range
of application areas for creating flat, level, plumb,
square, and dimensionally stable substrates
for the installation of ceramic and natural stone
tiles. With suitable preparation of the abutting
seams and joint areas, the panel may be used
for bonded waterproofing assemblies.
KERDI-BOARD is suitable for: creating tile
substrates on masonry walls, wood or metal
framing, and other finished wall surfaces;
creating straight or curved partition walls;
creating straight or curved bathtub and shower
surrounds; concealing pipes and columns; as
well as creating bathtub platforms, vanities,
storage shelves, countertops, and various other
bathroom structures.
The boards are simply cut to size with a utility
knife. The gridlines, which are printed on the
surface, are helpful for neat and quick cuts
and installation. KERDI-BOARD can be fully
adhered in wall areas or spot-bonded with
thin-set mortar. If necessary, the material may
be secured with additional wall anchors. In the
case of stud framing, KERDI-BOARD is attached
with screws and washers from the matching
hardware system. Tiles can be installed directly
over KERDI-BOARD using the thin-set method.
L-shaped and U-shaped KERDI-BOARD panels
are available for creating pipe and column
coverings, and grooved panels are available for
creating curved elements. Schluter
®
-Systems
also offers profiles and attachment hardware for
wall connections and finishing edges, as well as
matching wall anchors and screws.
Material Properties and
Areas of Application
KERDI-BOARD is made from extruded
polystyrene foam, with a cement-free
reinforcement layer laminated to both sides and
an anchoring fleece webbing. The surface of the
board has gridlines consisting of 3/8" x 3/8" (10
x 10 mm) squares printed on one side.
KERDI-BOARD is waterproof and vapor
retardant and can withstand all chemical
stresses that typically occur in conjunction with
ceramic tile coverings. KERDI-BOARD may be
used in bonded waterproofing assemblies where
required. KERDI-BOARD is completely flat and
will not warp, even with one-sided exposure to
temperature and moisture fluctuations. It will not
rot or decay. KERDI-BOARD can be used in a
multitude of different application areas. In special
cases, the suitability of the material must be
verified based on the anticipated chemical and
mechanical stresses. The information provided
below is intended as general guidelines.
Structures on which KERDI-BOARD is to be
installed must be stable and meet any other
project-specific requirements. Select a suitable
material thickness if using KERDI-BOARD
for the construction of freestanding partition
walls, shelving, or similar structures, and use
reinforcement profiles as necessary. Arrange
supports made of KERDI-BOARD at regular
intervals consistent with conventional building
practices. Select the material thickness and
installation method depending on the evenness
of the substrate. KERDI-BOARD can be spot-
bonded to walls to correct substrate variations
or fully embedded in thin-set mortar where walls
are sufficiently even and plumb.
Maintenance
Storage
KERDI-BOARD should be stored flat. In case of
outdoor storage, protect the material from direct
sunlight and weather exposure.
Shower Drains
Conventional two-stage drains are designed to
connect to shower pan liners below the mortar
bed and do not allow a secure, watertight
connection to bonded waterproof membranes at
the top of the drain assembly. KERDI-DRAIN and
KERDI-LINE are designed specifically to ensure
a simple and secure connection to bonded
waterproof membranes, such as KERDI, at the
top of the assembly rather than below it, thereby
reducing the risk of leakage, efflorescence, and
mold growth.
Application and Function
8.2 Schluter
®
-KERDI-DRAIN is a floor
drain specifically designed to allow connections
to KERDI or other load-bearing, bonded
waterproof membranes. The membrane is
adhered to the large integrated bonding flange
to form a waterproof connection at the top of
the drain assembly. KERDI-DRAIN consists of a
drain casing and fully adjustable grate assembly
or covering support to which tile is applied.
The grate assembly accommodates a wide
range of tile thicknesses and allows lateral and
tilt adjustment as well. The covering support is
placed flush with the top of the bonding flange
and can therefore accommodate any thickness
tile covering.
The standard KERDI-DRAIN is attached directly
to the waste line. The drain casing is available in
ABS, PVC, or stainless steel. The plastic drain
casings feature a fleece-covered bonding flange.
They are available with standard 2" (50 mm) and 3"
(75 mm) outlets and attached to the pipe
using an appropriate solvent cement. The
stainless steel drain casings are available with
standard 2" (50 mm) or 3" (75 mm) no-hub
outlets or 2" (50 mm) threaded outlet. The
no-hub outlets are attached to the pipe using an
appropriate mechanical (e.g., flexible or no-hub)
coupling. The threaded outlets are attached
to the pipe using thread sealing compound or
tape. The simple connection to standard drain
outlets makes KERDI-DRAIN suitable for new
construction and renovation.
The KERDI-DRAIN adaptor kit is designed to
convert clamping ring drains by equipping them
with an integrated bonding flange. The adaptor
kit includes a stainless steel adaptor ring with
an over-molded rubber gasket and a variety of
perforated hole patterns that align with most
common clamping ring shower drains. The
adaptor ring replaces the clamping ring and is
attached to the drain body using the clamping
ring bolts. This connection is made watertight
via the rubber gasket and KERDI-FIX adhesive/
sealant. The integrated bonding flange slides into
the adaptor ring, with the over-molded rubber
gasket ensuring a watertight seal. KERDI-DRAIN
4
8.2 Schluter
®
-KERDI-DRAIN
Schluter
®
-KERDI-DRAIN-H
8.7 Schluter
®
-KERDI-LINE
1
Using the desiccant method at 100°F (38°C) and 90% RH
2
Per International Building Code Requirements
3
Porcelain tile used as thermal barrier over 1/2" (12.5 mm) -thick KERDI-BOARD on wood framing