AC Breaker Panel Install Guide

975-0676-01-01 REV B
Copyright © 2012 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
For use by qualified installers only.
Page 1 of 2
Conext
TM
SW AC Switchgear 120/240V (865-1017)
Installation Guide
Important Safety Instructions
READ AND SAVE THESE INSTRUCTIONS - DO NOT DISCARD
Installation
Materials List
1. Choose a location to mount the AC switchgear. If you already have a Conext
SW inverter/charger unit installed, the AC switchgear can be positioned directly
underneath (see an illustration on the back page) or on top of the inverter/charger.
2. Remove the AC switchgear cover to expose the mounting key holes.
3. Mount the AC switchgear. Use the mounting template on the back page to mark
the mounting holes on the mounting surface.
4. Make the proper wiring connections. Use only qualified personnel to ensure
compliance with all applicable installation and electrical codes and regulations.
5. Replace the AC switchgear cover. Secure the cover using the same screws that
came with the product.
The Conext SW AC Switchgear (865-1017) ships with the following items:
ELECTRIC SHOCK, EXPLOSION, AND
ARC FLASH HAZARDS
Failure to follow these instructions will
result in death or serious injury.
All wiring must be done by qualified personnel
to ensure compliance with all applicable
installation codes and regulations.
Disconnect and lockout all DC and AC sources
that are powering this equipment and any
connected equipment before installing, servic-
ing, and performing any upgrades.
Always wear proper personal protective
equipment (PPE) before working on or inside
this equipment.
Always use a properly rated voltage sensing
device to check the presence of potential and
residual energy.
Do not route and mix DC cables and wires with
AC cables and wires within the same compart-
ment. This equipment is equipped with a
partition (item O) that isolates AC wiring from
DC wiring.
DANGER!
EQUIPMENT DAMAGE
Failure to follow these instructions can
cause equipment damage.
Do not remove the pre-installed Handle
Interlock device (item C).
NOTE: The double pole breakers (items D, E,
F) are used for a dual line application. For a
single line application, use only either the L1
line or L2 line for AC input and output. Do not
use L1 line for AC input then use L2 line for AC
output and vice versa.
NOTICE
BA
Q R
J
I
T U
C
O
L K
D
E
F
N
P
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
AC OUTPUT L2 wire. Connect this wire to the inverter’s AC OUTPUT L2 terminal.
AC OUTPUT L1 wire. Connect this wire to the inverter’s AC OUTPUT L1 terminal.
Handle Interlock device. It prevents the AC BYPASS (item E) and AC OUTPUT
(item F) breakers from being “on” (closed) at the same time.
AC INPUT breaker. Provides overcurrent protection from incoming AC current.
AC BYPASS breaker. Passes AC current through from the source to the inverter.
AC OUTPUT breaker. Provides overcurrent protection from outgoing AC current.
AC LOAD L1 wires that attach to the AC output to load L1 BUS.
AC LOAD L2 wires that attach to the AC output to load L2 BUS.
AC INPUT L1 wire. Connect this wire to the inverter’s AC INPUT L1 terminal.
AC INPUT L2 wire. Connect this wire to the inverter’s AC INPUT L2 terminal.
AC Ground bus bar. Attach other Ground J wires to a vacant terminal.
Use proper torque (values posted inside unit) to secure the wire.
AC Neutral bus bar. Attach other Neutral wires to a vacant terminal. Use
proper torque (values posted inside unit) to secure the wire.
AC Neutral wire. Connect this wire to the inverter’s AC INPUT N terminal.
DC wire compartment. Use this compartment to route DC cables and wires through.
Wiring partition or barrier. Isolates DC and AC wiring from each other.
DIN rail. Use to mount other DIN-enabled AC breakers.
L2 BUS bar. Attach L2 LOAD wire to a vacant terminal. Use proper torque (values
posted inside unit) to secure the wire.
AC Ground wire. Connect this wire to the inverter’s Ground terminal.
L1 BUS bar. Attach L1 LOAD wire to a vacant terminal. Use proper torque (values
posted inside unit) to secure the wire.
AC INPUT L2 jumper bar terminal. Attach the incoming AC source L2 wire to
the terminal. Use proper torque (values posted inside unit) to secure the wire.
AC INPUT L1 jumper bar terminal. Attach the incoming AC Source L1 wire to
the terminal. Use proper torque (values posted inside unit) to secure the wire.
AC knockouts (top/bottom/sides). Remove to pass cables and wires through.
1x
1x
1x
2x
1x
4x
1x
6x
2x
1x
1x
4x
Installation Guide/Mounting Template
Switchgear Box
Switchgear Cover
Double-pole 30-amp AC Breaker (bundled)
Double-pole 60-amp AC Breaker
Jumper Bar (pre-installed)
Handle Interlock Device (pre-installed)
10AWG AC Wire (black, pre-wired)
10AWG AC Wire (red, pre-wired)
10AWG AC Wire (white, pre-wired)
12AWG Ground Wire (green, pre-wired)
Terminal buses (one each - L1, L2, Ground, Neutral)
G
H
M
S
V
O
TOP
BOTTOM
Knockout
Dimensions
1/2"
3/4"
1"
2.5"
M13
M19
M25
M64
C
M
Y
CM
MY
CY
CMY
K
975-0676-01-01_Rev-B(artwork).pdf 1 1/18/2013 11:51:06 AM

Summary of content (2 pages)