Instruction Bulletin VVDED397047US R8/01 August 2001 Raleigh, NC, USA ALTIVAR® 58 Adjustable Speed Drive Controllers Keypad Display VW3A58101 Retain for future use.
DANGER HAZARDOUS VOLTAGE • Read and understand this bulletin in its entirety before installing or operating ALTIVAR 58 drive controllers. Installation, adjustment, repair, and maintenance of the drive controllers must be performed by qualified personnel. • Disconnect all power including external control power that may be present before servicing the drive controller. WAIT THREE MINUTES for the DC bus capacitors to discharge.
Bulletin No. VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Contents CHAPTER 1—OVERVIEW .............................................................................................. 7 INTRODUCTION ........................................................................................................ 7 REVISION LEVEL....................................................................................................... 8 KEYPAD DISPLAY ................................................................
ALTIVAR 58 Keypad Display Contents Bulletin No. VVDED397047US R8/01 08/01 Fast Stop ....................................................................................................... Motor Switching ............................................................................................. Second Torque Limit ..................................................................................... Fault Reset .............................................................................................
Bulletin No. VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Contents 8—COMMUNICATION MENU.................................................................................. 83 8—APPLICATION MENU ......................................................................................... 83 CHAPTER 3—DIAGNOSTICS AND TROUBLESHOOTING ........................................ KEYPAD DISPLAY AND INDICATING LEDS .......................................................... FAULT STORAGE ..........................
ALTIVAR 58 Keypad Display Contents 6 Bulletin No.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 1 — Overview CHAPTER 1—OVERVIEW INTRODUCTION The ALTIVAR 58 (ATV58) family of adjustable frequency AC drive controllers is used for controlling three-phase asynchronous motors. The controllers range from: • 1–75 hp (0.75–55 kW) constant torque (100 hp variable torque), 400/460 V, three-phase input • 0.5–7.5 hp (0.37–5.5 kW) constant torque, 208/230 V, single-phase input • 0.5–30 hp (0.
ALTIVAR 58 Keypad Display Chapter 1 — Overview Table 1: VVDED397047US R8/01 08/01 Drive Controller Instruction Bulletins Drive Controller Instruction Bulletin ATV58 Type E VVDED397052US ECONO-FLEX 30072-450-01 ATV58 Type F VVDED300011US FLEX58 Chassis 30072-450-47 ATV58 Type H VVDED397048US ATV58 Type N 30072-450-10 This bulletin provides information on how to configure the ATV58 drive controller.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Table 2: Product Upgrade and Revision Level History Date Drive Controller Firmware Revision Associated Keypad Display Comments or Major Function Upgrade Details Firmware Revision 1Q 1998 V2.1 IE 06 V1.0 IE 04 Initial release of the ATV58 product V2.0 IE 07 The following functions were added: Display machine speed, USP, based on scalor coefficient, USC. Display Motor power, OPr,.
ALTIVAR 58 Keypad Display Chapter 1 — Overview Table 2: Date Drive Controller Firmware Revision VVDED397047US R8/01 08/01 Product Upgrade and Revision Level History (Continued) Associated Keypad Display Comments or Major Function Upgrade Details Firmware Revision Relay R2 is no longer factory set for an output contactor. The factory setting is “not assigned.” The following functions were added: Run time meter function, rth, and watt-hour meter function, APH. Both meters can be reset, rpr.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 KEYPAD DISPLAY The keypad display allows: • Display of the drive controller part number, electrical values, parameters, and faults • Adjustment and configuration of the drive controller • Local command • Storage of four controller configurations which can be read or downloaded to multiple drive controllers of the same horsepower and same firmware revision Mounting To mount the keypad display, first remove the protective cover.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 The keypad display can be mounted and removed while there is power to the drive controller. If the keypad display is removed while command of the drive controller from the keypad display is active, the drive controller will trip on the serial link fault. See SLF in Table 25 beginning on page 91. Remote Mounting To remotely mount the keypad display, use the keypad display remote mounting kit, part number VW3A58103.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Figure 3 (page 13) shows the location of the 50/60 Hz switch on the drive controller. Before powering up the drive controller and using the keypad display, you must set the 50/60 Hz switch to correspond with the frequency of the incoming AC power. Unlock and open the cover to access the 50/60 Hz switch on the control board. If an option card is present, the switch may not be accessible through the card.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Function of Keys and Meaning of Displays Figure 4 shows the front of the keypad display. The LCD display is backlit. The keys and displays are explained below. LOC Flashing display: indicates the selected direction of motor rotation. Fixed display: indicates the actual direction of motor rotation. PROG LOC PROG ESC ENT FWD REV Figure 4: RUN Indicates the keypad display command mode. Appears in setup and programming mode.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Configuration Recommendations WARNING UNINTENDED EQUIPMENT ACTION • Parameter changes affect drive controller operation. • Most parameter changes require pressing ENT. Some parameter changes, such as reference frequency, take effect as soon as you press the up or down arrow keys. • Read and understand this manual before using the keypad display.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 If the Freewheel Stop / Run Permissive function is assigned to a logic input, the drive controller will not start the motor unless that logic input is connected to +24 V.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 ACCESS LEVELS Connector (9-pin SUB-D male): - for direct connection to the drive controller - for remote mounting, the keypad display can be connected using a cable provided in kit VW3A58103 Switch for access locking: - locked position - partial lock position - total unlock position Figure 5: : display mode only, adjustment and configuration parameters not accessible : display mode and adjustment parameters accessible : display m
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Total Unlock Position – All modes: this level is used during startup for access to advanced setup parameters. • You can do everything listed in both access levels above. • You can also select a different macro-configuration in the MACROCONFIG menu. • You can adjust the performance of the motor-drive controller system, in the 3—DRIVE menu.
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 1st power up Subsequent power-ups LnG Language CFG Macro-Config ESC 10 HP rEF 200/240 V or 2 s SUP 1-DISPLAY MENU SEt 2-ADJUST MENU drC 3-DRIVE MENU CtL 4-CONTROL MENU PROG is displayed on the topline of the keypad display I-O 5-I/O MENU FLt 6-FAULT MENU FLS 7-FILES MENU accessible only if a custom application card is installed Figure 6: APP 8-APPLICATION SL 8-COMMUNICATION accessible only if a communic
ALTIVAR 58 Keypad Display Chapter 1 — Overview VVDED397047US R8/01 08/01 Principles of Programming The principle of programming is always the same, regardless of the access locking switch. Figures 7 and 8 show examples of programming steps. ENT LnG LnG Language Menu English LnG Italiano To return to choice previously saved, press: ESC PROG is displayed, but not flashing. PROG flashes to indicate a new choice has been made, but not saved.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 2 — Menus CHAPTER 2—MENUS This chapter explains menus and parameter functions. LANGUAGE MENU The Language menu (see Figure 7 on page 20) is accessible no matter how the access locking switch is set. The languages that can be selected are English (factory setting), French, German, Spanish, or Italian. The language can be modified with the motor stopped or running.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Table 3: VVDED397047US R8/01 08/01 Drive Controller I/O Assignments Hdg: Material Handling [1] Note: LI1, AI1, and R1 assignments are not visible in the 5—I/O menu. LI1 and R1 cannot be reassigned.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 WARNING UNINTENDED EQUIPMENT OPERATION LI1 has priority: • If LI1 is closed while LI2 is active, the controller will respond to LI1. • If the LI1 input is lost while LI2 is active, the controller will respond to LI2 and reverse directions. The logic inputs must be programmed appropriately for the application to prevent the motor from spinning in an unintended direction.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Customizing the Configuration The drive controller configuration can be customized by changing the assignment of the inputs and outputs in the 5—I/O menu when the access locking switch is in the position. When an I/O assignment is modified, the macro-configuration screen displays the following: CFG CUS:Customize Figure 10: Customized Macro-Configuration DRIVE CONTROLLER IDENTIFICATION SCREEN This screen can always be displayed.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 LnG Language CFG Macro-Config 40 HP rEF 400/240 V or 2 s ESC SUP 1-DISPLAY MENU Figure 11: Drive Controller Identification Screen © 1998–2001 Schneider Electric All Rights Reserved 25
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 1—DISPLAY MENU Display parameters can be viewed in any access level. You can scroll through these parameters with the motor running. Menu 1 Table 5: 1—Display Menu Parameters Parameter Use this parameter to monitor drive controller status. Freq. Ref. - Hz Note: If USP is greater than 9999, the display value is USP/1000. Code Drive.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 2—ADJUST MENU The Adjust menu is accessible when the access locking switch is set to either or . Adjustment parameters can be modified whether the drive controller is commanding the motor to run or not, however, it is recommended that you make all adjustments with the motor stopped. WARNING PARAMETER CHANGES WHILE MOTOR IS RUNNING Changes made to adjustment parameters while the motor is running may cause unintended equipment action.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 2 Table 6: VVDED397047US R8/01 08/01 2—Fixed Set of Adjustment Parameters Parameter Code Description Adjustment Range Factory Setting Freq. Ref. - Hz LFr Appears when drive controller Acceleration -s Deceleration -s ACC Acceleration and deceleration dEC ramp times. Defined as time 0.05 to 999.9 3 s 0.05 to 999.9 3 s Low Speed LSP Low speed 0 to HSP 0 Hz HSP High speed.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 2 Table 6: 2—Fixed Set of Adjustment Parameters (Continued) Parameter ThermCurrent - A Code Description Adjustment Range ItH Current setting used for the motor 0.25 to 1.36 thermal protection. Adjust ItH to of the nominal current which appears In [1] on the motor nameplate. This provides Class 20 motor overload protection. Factory Setting Varies according to drive controller size. CAUTION MOTOR OVERHEATING NOTE: DC Inj.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 2 NOTE: DC Inj. Current Level is only available if tdC is set to continuous. VVDED397047US R8/01 08/01 Table 6: 2—Fixed Set of Adjustment Parameters (Continued) Parameter Code dc I at rest - A SdC Description Adjustment Range Factory Setting DC injection braking current level 0.1 to 1.36 of Varies if tdC is set to continuous. In [1] according to drive controller size.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 2 Table 6: 2—Fixed Set of Adjustment Parameters (Continued) Parameter Jump Freq.2- Hz Code Description Adjustment Range Factory Setting JF2 Second skip frequency: same 0 to HSP 0 Hz JF3 Third skip frequency: same 0 to HSP 0 Hz function as JPF, for a second frequency value. Jump Freq.3- Hz function as JPF, for a third frequency value. Machine Coef. USC Machine Speed Coefficient.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Additional Adjustment Parameters for Material Handling Table 7 lists the additional parameters that are accessible when the macro-configuration is set to Material Handling. Menu 2 Table 7: 2—Additional Adjustment Parameters with Material Handling Macro-Configuration Parameter IR Compens. - % NOTE: UFr and SLP are unitless values. The percent value is only to provide a range of numbers.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 2 Table 7: 2—Additional Adjustment Parameters with Material Handling Macro-Configuration Parameter Code Description Adjustment Factory Range Setting Preset Sp.2- Hz SP2 Second preset speed LSP to HSP 10 Hz Preset Sp.3- Hz SP3 Third preset speed LSP to HSP 15 Hz Preset Sp.4- Hz ★ SP4 Fourth preset speed Preset Sp.5- Hz ★ SP5 Fifth preset speed LSP to HSP 25 Hz Preset Sp.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Additional Adjustment Parameters for General Use Table 8 lists the additional parameters that are accessible when the macro-configuration is set to General Use. Menu 2 Table 8: 2—Additional Adjustment Parameters with General Use Macro-Configuration Parameter Code Description IR Compens. - % UFr IR Compensation Allows adjustment of the default value of IR Compensation or the value measured during auto-tuning.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Additional Adjustment Parameters for Variable Torque Table 9 lists the additional parameters that are accessible when the macro-configuration is set to Variable Torque. Menu 2 NOTE: V/f Profile is available only if the energy savings function (nld) is set to No. Table 9: Parameter 2—Additional Adjustment Parameters with Variable Torque Macro-Configuration Code Description Adjustment Range Factory Setting DC Inj.Curr.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Additional Adjustment Parameters After I/O Reassignment Table 10 on the following page lists the additional parameters that may be accessible after the base product inputs or outputs have been reassigned. Menu 2 [1] Depending on the position of the 50/60 Hz switch. [2] 100% corresponds to the nominal torque of a motor with horsepower size equal to that of the drive controller at its constant torque rating.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu [1] 2 Depending on the position of the 50/60 Hz switch. Table 10: 2—Additional Adjustment Parameters After I/O Reassignment (Continued) Parameter Code [3] In = drive controller constant torque output current rating shown on the drive controller nameplate. Adjustment Factory Range Setting Curr.Lev.Att- A Ctd Current threshold above which the logic output or relay goes to state 1.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 3—DRIVE MENU This menu is accessible when the access locking switch is in the position. The parameters can only be modified when the motor is stopped. Optimal performance is obtained: • By ensuring the input frequency selection switch is properly set (see page 13) • By entering the motor nameplate values into the Drive menu parameters • By initiating an autotune (on a standard asynchronous motor).
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 3 Table 11: Parameter 3—Drive Menu Parameters Code Adjustment Range Description Nom.Mot.Volt- V UnS Nominal motor voltage given on the motor nameplate label. ATV58••••M2 ATV58••••N4 200 to 240 V 230 V or 200 to 500 V 400/460 V [1] Nom.Mot.Freq FrS Nominal motor frequency given on the 40 to tFr - Hz motor nameplate label. The FrS setting defines the frequency at which nominal motor voltage (UnS) is applied to the motor.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 3 Table 11: Parameter Mot.CosPhi VVDED397047US R8/01 08/01 3—Drive Menu Parameters (Continued) Code Description CoS Motor CosPhi , motor power factor Adjustment Range 0.5 to 1 Set the CoS parameter as provided on the motor nameplate label. If the power factor is not provided, or for high performance applications, the following procedure can be used to optimize the motor power factor setting, CoS.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 3 Table 11: Parameter 3—Drive Menu Parameters (Continued) Code Description Max.Freq. - Hz tFr Maximum output frequency. The maximum value is a function of the switching frequency (SFr, see page 43). Adjustment Range Factory Setting 10 to 500 Hz 60/72 Hz [1] CAUTION MACHINERY OVERSPEED Some motors and/or loads may not be suited for operation above nameplate motor speed and frequency.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 3 NOTE: This parameter, Stt, cannot be accessed if the R2 relay or a logic output is assigned to the “BLC: Brake Logic” function.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 3 Table 11: 3—Drive Menu Parameters (Continued) Parameter DecRamp Coeff Code Description dCF Coefficient for reducing the Adjustment Range Factory Setting 1 to 10 4 0 to 200% torque 200% deceleration ramp time when a logic input has been assigned to the Fast Stop function. For example: If dec=20 s, setting dCF to 2 results in a 10 s dec ramp setting. NOTE: DecRamp Coeff is only available if fast stop is enabled.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 3 Table 11: Parameter VVDED397047US R8/01 08/01 3—Drive Menu Parameters (Continued) Code Description Adjustment Range Factory Setting SFr (kHZ) 0.5 1 2 4 8 12 16 tFr (Hz) 62 125 250 500 500 500 500 Noise Reduct nrd This function randomly modulates the No - Yes Yes if SFt = LF No if SFt = HF1 or HF2 No - Yes PSM No switching frequency in order to reduce audible motor noise. Special Mot. NOTE: Special Mot.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 4—CONTROL MENU The Control Menu is accessible when the access locking switch is in the position. The parameters can only be modified when the motor is stopped. Menu 4 Table 12: 4—Control Menu: Keypad Display or 2- and 3-Wire Control Parameter TermStripCon. Code Adjustment Factory Range Setting Description tCC Configuration of the terminal strip 2W - 3W 2W command: 2- or 3-wire control.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 4 Table 13: Parameter Type 2 Wire VVDED397047US R8/01 08/01 4—Control Menu: 2-Wire Control Type Code Description tCt Defines the type of 2-wire control: • NOTE: Type 2 Wire appears if 2-wire control is selected. • • Adjustment Range LEL-TrNPFW Factory Setting LEL LEL: If the forward or reverse input is high when the drive controller is powered up, the drive controller will start the motor.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 4 Table 13: Parameter deadb./pedst 4—Control Menu: 2-Wire Control Type Code Description bSP This function can be used to manage low speed operation.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 4 Table 14: VVDED397047US R8/01 08/01 4—Control Menu: Other Parameters Parameter AI2 min Ref.-mA AI2 Max. Ref-mA Code CrL • CrL: Minimum value of the signal on CrL: 0–20 analog input AI2 mA CrH • Note: If CRL is set higher than CRH, reverse sense operation will result (i.e., 20 mA will equal low speed and 4 mA will equal high speed).
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 4 Table 14: Parameter KeypadCom. 4—Control Menu: Other Parameters Code Description Adjustment Range LCC Allows command of the drive controller No - Yes Factory Setting No via the keypad display. The STOP/ RESET, RUN, and FWD/REV keys are active. The reference speed is given by the LFr parameter (see page 28). Only the freewheel stop, fast stop, and stop by DC injection commands remain active at the terminal strip.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 4 Table 14: Parameter Reset counters VVDED397047US R8/01 08/01 4—Control Menu: Other Parameters Code Description Adjustment Range rPr KWh or operating time reset to 0 No-APHNo: Ready to accept a reset command. RTH APH: KWh reset to 0 RTH: Operating time reset to 0 Factory Setting No Press “ENT” to confirm the reset to 0 command. APH and RTH are active immediately. The parameter then automatically returns to No.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 5—I/O MENU This menu allows you to assign functions to the inputs and outputs. It is accessible when the access locking switch is in the position. The I/O assignments can only be modified if the motor is not running. The inputs and outputs displayed in the I/O menu vary depending on selections made in the 4—Control menu and whether or not an I/O extension card is installed.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Table 15: VVDED397047US R8/01 08/01 Possible Assignments for Configurable Inputs Menu 5 52 2 Logic Analog Inputs Input LI5-LI6 AI3 I/O Extension Card Drive Controller without an I/O Extension Card Logic Input [1] A, A-, B, B- Analog 3 Logic Input Inputs AI2 LI2–LI4 Code and Parameter Description FLO: Forced Local Force to local RST: Fault Reset Fault reset X RFC: Auto/manu Reference switching X ATN: Autotune Auto-tuning PIF: PI regulator
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Table 16 shows which functions can be assigned to relay output R2, logic output LO, and analog output AO. Menu 5 Table 16: Possible Assignments for Configurable Outputs Logic Analog Output Output LO AO I/O Extension Card Drive Controller without an I/O Extension Module Relay R2 NO: Not assigned No assigned X X RUN: DriveRunning Drive controller running X X OCC: Output Cont.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 After the I/O have been assigned, additional parameters related to the functions automatically appear in the menus, and the macroconfiguration is CUS: Customized. The additional parameters are listed in Tables 17 and 18.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Torque limitation via LI Torque limitation via AI3 Inhibit reverse operation Speed regulation with tachogenerator or encoder Reverse operation Jog Preset Speeds Fast stop Freewheel stop PID regulator with Auto/manual Reference switching (Auto/manual) +Speed/-Speed PID Regulator Summing inputs The compatibility of certain functions can limit the application functions which can be assigned.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Using the Logic Inputs Run Forward and Run Reverse The logic input used for run reverse can be reassigned if the application has only one rotation direction. 2-wire Control In 2-wire control, run (forward or reverse) and stop are commanded by the same logic input. When the logic input is closed (set to state 1), run is commanded; when it is opened (set to state 0), stop is commanded. See tCt on page 46 for more information.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 2 — Menus Ramp Switching This function allows switching between the first and second ramps. The first ramps are ACC and dEC, the second ramps are AC2 and dE2. There are two ways to activate the function: • Assign a logic input to RP2 and close the assigned input (set it to state 1). • By detection of a frequency threshold. This must be configured with the Frt parameter.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 +Speed/-Speed There are two types of operation for +Speed/-Speed. In both, the maximum speed is set by the reference speeds at the analog inputs. For example, if 60 Hz is the desired maximum speed, a jumper can be installed from +10 Vdc to AI1. 1. Use of pushbuttons. Two logic inputs are required in addition to the run direction inputs. The +Speed input increases the speed and the -Speed input decreases the speed.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 f(Hz) Forward or Reverse 1 0 a or b NOTE: To reassign the logic inputs to a function other than +Speed/-Speed, -Speed must be cleared first. 1 +Speed A 0 1 -Speed B 0 Figure 14: +Speed/-Speed Timing Diagram Figures 15 and 16 show a wiring example and timing diagram for +Speed using selector switches. This function requires maximum speed reference input.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Motor Frequency LSP 0 LSP Forward 2nd action 1st action 0 b a a b a a a a a Reverse 2nd action 1st action d c 0 c Figure 16: +Speed Timing Diagram (Selector Switches) Preset Speeds 2, 4, or 8 speeds can be preset, requiring 1, 2, or 3 logic inputs, respectively. Table 19 shows how the logic inputs are configured for Preset Speeds and the input states that activate them.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Reference Switching (Auto/Manual) Switching between two references (at AI1 and AI2) by a logic input command. When the logic input is closed (set to state 1), AI1 is enabled. This function automatically assigns AI2 to Speed Reference 2.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Fast Stop WARNING EXTENDED STOPPING TIME • Deceleration time during fast stop may be automatically extended depending on braking ability of the drive controller. • A dynamic brake or mechanical stopping/holding brake may be required for consistent stopping times independent of motor load conditions. • Fast stop does not function during loss of power or drive controller fault.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Second Torque Limit Second Torque Limit reduces the maximum motor torque when the logic input is closed (state set to 1). Use the 2—Adjust menu to configure the percentage of torque. Fault Reset Fault reset erases a saved fault and resets the drive controller if the cause of the fault has disappeared. Two types of reset are possible: partial or total. This is set by the rSt parameter in the 6—Fault menu.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Auto-tuning When the assigned logic input changes to 1 an auto-tuning operation is triggered, in the same way as parameter TUN in the 3—Drive menu. Auto tuning is only performed if no command has been activated. If a Freewheel Stop or Fast Stop function is assigned to a logic input, this input must be set to 1 (active at 0).
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 PID Regulator This function is used to regulate a process with a setpoint input and a feedback signal from the process. This function is enabled by assigning an analog input (AI) to PID feedback in the 5—I/O menu. This function is available after enabling the Variable Torque Macro and ensuring that the RFC: Auto/man parameter is not assigned to a logic input.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 PID inversion PID setpoint input AI1 PIC + X±1 or via a configured setpoint rPG rIG X ACC dEC – Ramp if PSP > 0 PID feedback Ramp if PSP = 0 PID regulator AC2 dE2 Reference PSP Input AI2 Low-pass filter Run command FBS 10 Auto Man Multiplier Manual speed regulation input AI3 ACC dEC Ramp PID Auto/man selection by Logic Input Figure 18: Diagram of PID Regulator 66 © 1998–2001 Schneider Electric All Rights Reserve
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Table 20: Input Code Definition of PID Regulator Inputs and Adjustments Range Description PID setpoint — The setpoint to the PID regulator can be provided from one of three sources: — via analog input, AI1 (AI2 and AI3 can be set to sum with AI1) — via preset setpoints defined by logic inputs (as explained in the table below) — over a communication network PID feedback — The feedback to the PID regulator can be provided from
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Assignment of AI2 and AI3 Summing Speed Reference: The frequency setpoints given by AI2 and AI3 can be summed with AI1. Speed Regulation with Tachogenerator: (Assignment on AI3 only with an I/O extension card, VW3A58201U) An external divider bridge is required to adapt the voltage of the tachogenerator. The maximum voltage must be between 5 and 9 V.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 2 — Menus Drive Running (RUN) The logic output is at state 1 if the motor is being fed by the drive controller (current present) or if a run command is generated with a zero speed reference. Frequency Threshold Attained (FtA) The logic output is at state 1 if the motor frequency is greater than or equal to the frequency threshold set by the Ftd parameter in the 2—Adjust menu.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Motor Speed Reference Brake State 1 0 R2 Relay 1 0 Motor Current Ibr Motor Frequency brL bEn Increasing or Decreasing 1 0 T brt bEt T = non-adjustable delay Figure 19: Brake Logic Timing Diagram Parameters accessible in the 2—Adjust menu: • brake release frequency (brL) • brake release current (Ibr) • brake release time (brt) • brake engage frequency (bEn) • brake engage time (bEt) Recommendations for configuring the Brake Logic
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 (For a 50 Hz supply: Ns = 3000 rpm for a motor with two poles, 1500 rpm for a motor with four poles, 1000 rpm for a motor with six poles, and 750 rpm for a motor with eight poles. For a 60 Hz supply: Ns = 3600 rpm for a motor with two poles, 1800 rpm for a motor with four poles, 1200 rpm for a motor with six poles, and 900 rpm for a motor with eight poles.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Using the Analog Outputs on the I/O Extension Cards The analog outputs on the Analog I/O and Digital I/O extension cards are current outputs. The minimum and maximum values (AOL and AOH parameters) are configurable, each with a range of 0–20 mA. Parameter Max. Min.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 2 — Menus Motor Torque When configured for motor torque (trq), the analog output provides a signal proportional to motor torque as an absolute value. The minimum configured value (AOL) corresponds to zero while the maximum configured value of the analog output (AOH) corresponds to 200% of the nominal motor torque.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 PID Error When configured for PID error, OPE, the analog output provides a signal proportional to the PID regulator error as a percentage of the sensor range being used for the PID feedback, (maximum feedback minus minimum feedback). The minimum configured value, AOL, corresponds to – 5%, while the maximum configured value, AOH, corresponds to +5%. Zero corresponds to (minimum value + maximum value) / 2, (AOL+AOH) / 2.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 6—FAULT MENU This menu is only accessible when the access locking switch is in the position. Modifications can only be made when the motor is stopped. Menu 6 Table 21: Parameter Auto Restart 6—Fault Menu Code Description Atr This function allows an automatic restart of the Adjustment Factory Range Setting Yes - No No drive controller if the cause of the fault has disappeared and a run command is maintained.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 6 VVDED397047US R8/01 08/01 Table 21: Parameter Reset Type 6—Fault Menu Code Description rSt Faults reset by a partial reset (rSt = RSP) are: RSP • • • • • • • • • • • • NOTE: Reset Type is accessible if the Reset Fault function is assigned to a logic input.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Menu 6 Table 21: Parameter Input Phase Loss 6—Fault Menu Code Description Adjustment Factory Range Setting IPL Allows activation of the Input Phase Loss fault. Yes - No Yes This fault is not configurable on the single phase input only drive controllers ATV58•U09M2 and ATV58•U18M2. Disable when operating the 208/230 Vac drive controllers with single phase input.
ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 6 VVDED397047US R8/01 08/01 Table 21: Parameter Catch On Fly 6—Fault Menu Code Description FLr Allows a smooth restart after: • Brief loss of input power • • • Adjustment Factory Range Setting Yes - No No Fault reset or automatic restart Freewheel stop or DC injection braking with a logic input Momentary interruption of the drive controller output If relay R2 is assigned to the Brake Logic function, FLr will always be set to No.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 7—FILES MENU The Files menu is accessible when the access locking switch is set to the position. Changes can only be made when the motor is stopped. The keypad display can store four drive controller configuration files. Menu 7 Table 22: 7—File Menu Parameter File File File File 1 2 3 4 Code Description Factory Setting State State State State F1S F2S F3S F4S Displays the state of the corresponding file.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Reinitializing the Drive Controller Figure 21 shows the process of storing and recalling files to reinitialize the drive controller. Follow the path indicated by the bold lines. FLS 7–Files Menu ENT ESC – F1S Files 1 State Up Down (x4) (x4) ESC – FOt Operat.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 Access Code The drive controller configuration can be protected by an access code (password). Table 23: Access Code Parameter Config. Code Code COd Factory setting Description Configuration code used as an access code. 0000 NOTE: This parameter should be used with caution. It can prohibit access to parameters. Any modification of the value of this parameter must be carefully noted and saved.
ALTIVAR 58 Keypad Display Chapter 2 — Menus VVDED397047US R8/01 08/01 For example, if the access code is “2337”, display of the menus 2, 3, 4, 5, 6, 7, and 8 is allowed, but modification is not allowed. The access code is modified by using the and keys.
VVDED397047US R8/01 08/01 ALTIVAR 58 Keypad Display Chapter 2 — Menus Menu 8 will only appear on the keypad display if an option card has been installed in the drive controller. There are two types of option cards, Communication option cards and Application option cards. Communication option cards contains drivers and connection points for integration into various industrial and building automation networks. Application option cards expand the I/O functionality of the drive controller.
ALTIVAR 58 Keypad Display Chapter 2 — Menus 84 VVDED397047US R8/01 08/01 © 1998–2001 Schneider Electric All Rights Reserved
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 CHAPTER 3—DIAGNOSTICS AND TROUBLESHOOTING KEYPAD DISPLAY AND INDICATING LEDS When a fault condition is detected, a fault code and a plain language message will be displayed as long as power is maintained. See Table 25 on page 91 for fault codes and messages.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 USING FAULT CODES AND MESSAGES TO SOLVE PROBLEMS The fault messages displayed on the keypad display can be used to troubleshoot problems. The fault messages can be divided into three categories: • Protective faults: These faults are displayed when the drive controller detects conditions that, if left uncorrected, may result in damage to the drive controller and/or motor.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 PRECAUTIONS Table 25 on page 91 lists faults, associated codes, the probable causes of the faults, and the associated corrective action. When taking corrective action, follow the procedures outlined on pages 87-90. DANGER HAZARDOUS VOLTAGE Read and understand these procedures before servicing ALTIVAR 58 drive controllers.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting Table 24: VVDED397047US R8/01 08/01 ATV58 Type H(+) and (–) Measurement Points (+) Measurement Point Drive Controller ATV58H•••••• Terminal Block or Connector Terminal Designation Terminal Designation (+) J2 (–) J2 PA J18 7 J2 (+) J2 (–) U09M2• and U18M2• J2 U29M2• to D12M2• U18N4• to D23N4• D16M2• to D46M2• D28N4• to D79N4• (–) Measurement Point Terminal Block or Connector To measure the DC bus capacitor voltage: 1.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 The J18 connector is in the upper left hand corner of the main control board behind the flexible shield. Use a thin probe to access the connector pin.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 PROCEDURE 3: CHECKING THE PERIPHERAL EQUIPMENT The following equipment may need to be checked. Follow the manufacturers’ procedures when checking this equipment. 1. A protective device, such as a circuit breaker, may have tripped or a fuse may have blown. 2. A switching device, such as a contactor, may not be closing at the correct time. 3. Conductors may require repair or replacement. 4.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 FAULT CODES AND MESSAGES Table 25: Fault/Message Fault Codes and Messages Probable Causes Corrective Actions CFF Error probably caused by changing a card. PWR RATE ERR-ENT - Change of the power rating on the power board OPTION ERR.-ENT - Change of the type of option card or 2. Reset by cycling power.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting Table 25: Fault/Message VVDED397047US R8/01 08/01 Fault Codes and Messages (Continued) Probable Causes Corrective Actions ERR 3 Cycle power on the drive controller. If keypad display is remotely mounted, verify the cable is properly Serial link error due to incorrect value. If shielded. Ensure the cable is routed away from motor the keypad display is remotely mounted, leads.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 Table 25: Fault/Message Fault Codes and Messages (Continued) Probable Causes Corrective Actions ILF INTERNAL COMM. FAULT Communication fault between the control board and the option card. Perform Bus Voltage Measurement procedure (Procedure 1 on page 87). Check the connection between the option card and the control board.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting Table 25: Fault/Message VVDED397047US R8/01 08/01 Fault Codes and Messages (Continued) Probable Causes Corrective Actions OPF MOTOR PHASE LOSS 1. Loss of a phase on the output of the drive controller. 2. Drive controller oversized for motor. 1. Check the wiring to the motor (Procedure 3 on page 90). 2. Disable OPL and provide external overload protection. OSF OVERVOLTAGE Supply too high. See Table 26. 1.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting VVDED397047US R8/01 08/01 Table 27: ATV58••••M2 ATV58••••N4 Trip and Reset Points when Loss of 4–20 mA Trip Point Reset Point AI2 < 2 mA AI2 > 2.
ALTIVAR 58 Keypad Display Chapter 3 — Diagnostics and Troubleshooting 96 VVDED397047US R8/01 08/01 © 1998–2001 Schneider Electric All Rights Reserved
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration VVDED397047US R8/01 08/01 APPENDIX A—DRIVE CONTROLLER CONFIGURATION Use these pages to note the configuration and adjustments of the ATV58 drive controller. Drive catalog number: ATV58............... Customer identification number: ...................... Option card: No Yes Catalog number: ....................... Access code: No Yes: .......................... Configuration is in file number ......... of the programming terminal.
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration VVDED397047US R8/01 08/01 The following tables list the factory setting for each parameter. The new customer setting can be noted in the Customer Setting column. If no change has been made to the factory setting, the customer can note “no change” in the Customer Setting column. Table 28: Menu 2—Adjustment Parameters Code Fact. Setting 98 Cust. Setting Code Fact. Setting Cust.
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration VVDED397047US R8/01 08/01 Table 29: Menu 3—Drive Menu Parameters Code Fact. Setting Cust. Setting Code Fact. Setting UnS depends on catalog number V Stt FrS 50 / 60 Hz Hz dCF 4 nCr 0.9 of In A tLI 200 % nSP depends on catalog number rpm CLI COS depends on catalog number AdC tUn no tFr 60 / 72 Hz nLd no % 1.
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration Table 31: AI1 AI2 AI3 LI1 Menu 5—I/O Assignment Factory Setting Code VVDED397047US R8/01 08/01 Customer Setting Factory settings depend on the macroconfiguration . See page 21. Code LI5 LI6 r1 r2 LI2 LO LI3 AO Factory Setting Customer Setting Factory settings depend on the macroconfiguration . Fault See page 21.
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration VVDED397047US R8/01 08/01 MENU OVERVIEW Menu 1 – DISPLAY Menu (page 26) Menu 2 – ADJUST Menu (page 28) (Continued) Parameter Drive State Steady State Accelerating Decelerating In Current Limit DC Injection Braking Freewheel Stop Braking with Ramp Mod Frequency Reference Output Frequency Motor Speed Motor Current Machine Speed Output Power Mains Voltage Motor Thermal Drive Thermal Last Fault Consumption (wH) Run Time (Hours) Parameter
ALTIVAR 58 Keypad Display Appendix A—Drive Controller Configuration VVDED397047US R8/01 08/01 Menu 4 – CONTROL Menu (page 45) Menu 5– I/O Menu (page 51) (Continued) Parameter Terminal Strip Con Two Wire 2W Three Wire 3W Type 2 Wire No Transition Low to High Trans. Forward Input Pri. Inhibit Reverse Low Speed Magmt Linear LSP to HSP Pedestal Start Deadband Start AI2 Min. Ref. AI2 Max. Ref. Min. Val. AO * Max. Val. AO * Reference Memory No memory Run Com. removed Power removed Keypad Com.
ALTIVAR 58 Keypad Display Appendix B—Options and Accessories VVDED397047US R8/01 08/01 APPENDIX B—OPTIONS AND ACCESSORIES The following table shows the accessories available for ALTIVAR 58 drive controllers. Continued on next page. Catalog No. Description VW3A8104 PowerSuite Test & Commissioning Software on CD for use with Microsoft® Windows 95, 98, and NT™ and Windows CE v3.
ALTIVAR 58 Keypad Display Appendix B—Options and Accessories 104 VVDED397047US R8/01 08/01 Catalog No.
ALTIVAR 58 Keypad Display Appendix B—Options and Accessories VVDED397047US R8/01 08/01 SPARE PART LIST FOR ATV58 DRIVE CONTROLLERS For Use on Drives Catalog Number ATV58 Control Board Kit ATV58 Type E, F, H, and N VX4A581U Frames 2 and 3 (two fans) ATV58 ..U29M2, U41M2, U54M2, U72M2, U18N4, U29N4, U41N4 U54N4, U72N4, U90N4 VZ3V58223U Frames 4 and 5 (three fans) ATV58 ..U90M2, D12M2, D12N4, D16N4, D23N4 VZ3V58245U Frame 6 (four fans) ATV58 ..
ALTIVAR 58 Keypad Display Appendix B—Options and Accessories 106 VVDED397047US R8/01 08/01 © 1998–2001 Schneider Electric All Rights Reserved
ALTIVAR 58 Keypad Display Index Bulletin No. VVDED397047US R8/01 08/01 Symbols Atr 75 coast to stop. See freewheel stop +SP 51 auto-manual.
ALTIVAR 58 Keypad Display Index deceleration ramp adaptation 41 drive overheating 93 Bulletin No.
ALTIVAR 58 Keypad Display Index Bulletin No.
ALTIVAR 58 Keypad Display Index Bulletin No. VVDED397047US R8/01 08/01 P R S P12 54 RAM 48 SAI 52, 54 P13 54 ramp not followed 94 SCF 63, 94 parallel motor operation. See special motors ramp switching 57 Sdc 30 ramps Sdd 54, 78 password.
ALTIVAR 58 Keypad Display Index Bulletin No. VVDED397047US R8/01 08/01 StP 78 thermal sensor fault 94 ttd 37, 54 STQ 53 thermal state attained 69 tUn 40 STR 79, 80 thermal state detection 37 Str 48, 54, 58 THR 53 Stt 42, 54 tHr 26 U switching frequency 43 tHt 77 UFr 32, 34, 38 synchronous motor operation.
91598106011104 W915981060111A04 ALTIVAR® 58 Adjustable Speed Drive Controllers Keypad Display VW3A58101 Square D Company 8001 Hwy 64 East Knightdale, NC 27545 USA 1-888-SquareD (1-888-778-2733) www.SquareD.com Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Bulletin No. VVDED397047US R8/01. © August 2001 Schneider Electric Replaces VVDED397047US R7/00.
