PowerLogic® ION7550 / ION7650 Energy & Power Quality Meter Installation Guide December 2007
PowerLogic ION7550 / ION7650 Installation Guide Danger This symbol indicates the presence of dangerous voltage within and outside the product enclosure that may constitute a risk of electric shock, serious injury or death to persons if proper precautions are not followed. Caution This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to persons, damage to property or damage to the device itself, if proper precautions are not followed.
PowerLogic ION7550 / ION7650 Installation Guide This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
PowerLogic ION7550 / ION7650 Installation Guide PowerLogic ION7550 / ION7650 Models Integrated Display Model Comes with front optical port. TRAN (transducer) Model The TRAN model has no display. Available Options Option ION7550 Form Factor Current Inputs Integ.
PowerLogic ION7550 / ION7650 Installation Guide Before You Begin Before installing the meter, familiarize yourself with the steps in this guide and read the safety precautions presented on the “Installation Considerations” page. DANGER Do not power up the meter until the current and voltage wiring is completed.
PowerLogic ION7550 / ION7650 Installation Guide Unit Dimensions Basic Model — Rear View Basic Model — Front View © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide Step 1: Mount the Meter Environmental Specifications Mounting Location Operating Range Display Operating Range Storage Range Relative Humidity Range Indoor use -20 to +70ºC (-4 to +158ºF) Standard Power Supply -20 to +50ºC (-4 to +122ºF) Low Voltage DC Power Supply No formation of ice -20 to +70ºC (-4 to +158ºF) -40 to +85ºC (-40 to +185ºF) 5 to 95% non-condensing Meter Battery Considerations The meter’s battery life expectancy depends on both temperature a
PowerLogic ION7550 / ION7650 Installation Guide Step 3: Wire the Digital I/O and Analog I/O Form C Digital Outputs: Mechanical Relays R1 - R3 Internal Form C Mechanical Relay R11 R13 R12 R11 R12 R13 R21 Type Contacts Wire Connector Voltage Rating Rated Load @ Rated Voltage Max. Voltage MOV Protection Max. Load @ Max.
PowerLogic ION7550 / ION7650 Installation Guide Digital Inputs: S1 - S8 DIGITAL INPUTS S C O M S S 8 7 S 6 S S 5 4 S 3 S 2 S 1 Type Application Self-excited (internal 30 VDC supply) Dry contact sensing, or with external excitation Wire 1.3 to 0.1 mm2 (16 to 28 AWG) 1 ms 20 pulses per second 1 ms ½ cycle (after timing resolution) max. 200 VDC for 10s 130 VDC continuous Min. Pulse Width Max. Pulse Rate Timing Resolution Updated Isolation to Ground Max.
PowerLogic ION7550 / ION7650 Installation Guide Analog Inputs (Meter Ordering Option): AI1 to AI4 AI3 AI3 Captured wire connector Wire 1.3 to 0.1 mm2 (16 to 28 AWG) DC current Signal Type + - AI4 Type AI2 AI1 Available Options 0 to 20 mA (scalable 4-20 mA) or 0 to 1 mA Input Impedance Accuracy Update Rate Isolation to Ground Isolation Impedance 24 Ω (0-20 mA option) or 475 Ω (0-1 mA option) +/– 0.
PowerLogic ION7550 / ION7650 Installation Guide Step 4: Wire the Voltage and Current Inputs V1 V2 V3 V4 Vref I11 I12 I21 3~ VOLTAGE INPUTS I22 I31 I32 I41 I42 I51 I52 3~ CURRENT INPUTS Voltage Inputs Connector Type Ring or split ring connector Wire Gauge 3.3 to 2.
PowerLogic ION7550 / ION7650 Installation Guide 4-Wire Wye, 3-Element, Direct Connection Diagram LOAD LINE Fuse for N/- terminal required if its supply source is ungrounded Connect G terminal to ground for AC power source I4 Optional 347 V L-N / 600 V L-L max.
PowerLogic ION7550 / ION7650 Installation Guide 3-Wire Solid-Grounded Wye, 3-Element, Direct Connection LOAD LINE Fuse for N/- terminal required if its supply source is ungrounded Connect G terminal to ground for AC power source When the common or star point of a 3-wire Wye system is grounded, the meter may be connected directly without using PTs, provided that the phase voltages are within the meter’s range.
PowerLogic ION7550 / ION7650 Installation Guide 3-Wire Delta, 2½-Element, 2 PTs & 3 CTs LOAD LINE A B C Fuse for N/- terminal required if its supply source is ungrounded Connect G terminal to ground for AC power source 3A 2A V1 V2 V3 V4 Vref I11 I12 I21 I22 I31 I32 I41 I42 I51 I52 G L / + N/- Use PTs for voltages over 600 V L-L VOLTS MODE = Delta Single Phase Connection Diagram LOAD LINE Fuse for N/- terminal required if its supply source is ungrounded Connect G terminal to ground for AC power
PowerLogic ION7550 / ION7650 Installation Guide Step 5: Wire the Communications RS-232 Connections (COM1) DB9 Null Modem Wiring Diagram DTE (computer) Specification DTE (meter) Meter Connected to Computer Connector Type Wire Maximum Cable Length Data Rate Isolation Duplex Compliance Null modem cable pinout Pin 3 - Transmit Data - Pin 2 Pin 2 - Receive Data - Pin 3 Pin 7 - Request to Send- Pin 8 Pin 8 - Clear to Send- Pin 7 Pin 5 - Signal Ground- Pin 5 Pin 6 - Data Set Ready- Pin 4 Pin 4 - Data Termin
PowerLogic ION7550 / ION7650 Installation Guide Ethernet Connections (if equipped) 10BASE-T / 100BASE-TX Pin 1: Transmit Data + Pin 2: Transmit Data Pin 3: Receive Data + Pin 6: Receive Data - Wire Type Connector Type Maximum Length High quality Category 5 or 6 unshielded twisted pair cable RJ45 modular 100 m (328 ft) IEEE 802.3 10/100BASE-T for 10/100 Mbps base band CSMA/CD Type LANs Data Rate 10/100 Mbps Isolation Transformer isolated to 1500 V RMS Max.
PowerLogic ION7550 / ION7650 Installation Guide Step 6: Wire the Power Supply Specification G L+ N_ Standard Power Supply Type Captured wire connector Wire 3.3-2.1 mm2 (12-14 AWG) Low Voltage DC 2.1-0.8 mm2 (14-18 AWG) 85-240 VAC ±10% (47-63 Hz), 20-60 VDC ±10% or 110-300 VDC ±10% Dielectric Withstand 2500 VAC RMS at 60 Hz for 60s Burden 35 VA max. (15 VA typical) 18 W max. (12 W typical) Ride-through 100 ms (6 cycles at 60 Hz) min. None Rated Inputs Step 7: Power Up the Meter 1.
PowerLogic ION7550 / ION7650 Installation Guide Password A password is required for all front panel configuration changes and to enter the Security Setup menu. The password is set to 0 (zero) in the factory. The front panel only prompts you for the meter password once, before you make your first configuration change. You can disable the password via the Security Setup menu. Selecting the Front Panel Language Meters are shipped with English as the default front panel language.
PowerLogic ION7550 / ION7650 Installation Guide Front Panel Setup Menu Settings The following table lists all settings that can be configured via the front panel. BASIC SETUP Menu Setting Description Default VOLTS MODE 4W-WYE PT PRIMARY The Potential Transformer’s primary 1 to 999,999.99 winding voltage rating 120.00 PT SECONDARY The Potential Transformer’s secondary winding voltage rating 1 to 999,999.99 120.
PowerLogic ION7550 / ION7650 Installation Guide COM1 SETUP Menu Setting Description COM2 SETUP COM3 SETUP Default PROTOCOL The communications protocol BAUD RATE The data rate, in bits per second 3001, 1200, 2400, 4800, 9600, 19,200 19200, 38400, 57600, 115200 TRAN DELAY The transmit delay in seconds 0 to 1 UNIT ID Every meter on an RS-485 network 1 to 9999 must have a unique Unit ID number 0.
PowerLogic ION7550 / ION7650 Installation Guide NETWORK SETUP Menu Setting Description PQ SETUP FORMAT SETUP Default IP ADDRESS Sets the IP address for the meter SUBNET MASK Used if subnetting applies to your network 000.000.000.000 to 999.999.999.999 255.240.0.0 GATEWAY Used in multiple network configurations 000.000.000.000 to 999.999.999.999 0.0.0.0 DNS PRIMARY Sets the address for the primary DNS Server that is configured to resolve domain names 000.000.000.000 to 999.999.999.
PowerLogic ION7550 / ION7650 Installation Guide Menu Setting Description SECURITY SETUP TIME SETUP DISPLAY SETUP UPDATE RATE Range (Values) Default Sets when the display updates 1 to 6 (seconds) 1 CONTRAST Higher numbers are sharper 0 to 9 7 DELTA VECTORS Specifies how vector diagrams are displayed when in Delta mode System or Instrument System LANGUAGE Specifies the language used on the meter’s front panel English, Spanish, French, Russian English TZ OFFSET Sets the time zone of t
PowerLogic ION7550 / ION7650 Installation Guide The LEDs on the front panel indicate the following: Top (green) LED indicates the meter is operational. The light should always remain on when the meter is in service. Middle (red) LED is a watt-hour pulser. During normal operations this LED should blink intermittently as the meter measures power. Watt-hour pulsing Bottom (red) LED is user programmable. It can be used for Alarm notification. See the ION7550 / ION7650 User Guide for more information.
PowerLogic ION7550 / ION7650 Installation Guide WYE - ABC Rotation Applicable Volts Mode = 4W-WYE and 3W-WYE IB VA IA Q1: Lagging PF (-) VC IC Rotation Rotation Reactive Power VC +kVAR Q2: Leading PF (+) VA IB IC VB IA VB Active Power Active Power +kW -kW Q3: Lagging PF (-) Q4: Leading PF (+) VC VC -kVAR VB IC Rotation VA Reactive Power Rotation IB IA IA IC VA VB IB WYE - ACB Rotation Applicable Volts Mode = 4W-WYE and 3W-WYE IC VA IA Q1: Lagging PF (-) VB IB Rotat
PowerLogic ION7550 / ION7650 Installation Guide 2 Element (3Wire) DELTA - ABC Rotation Applicable Volts Mode = DELTA VCA IB VAB IA Q1: Lagging PF (-) VCA IC Rotation Rotation Reactive Power +kVAR Q2: Leading PF (+) IB VAB IC IA VBC VBC Active Power Active Power +kW -kW Q3: Lagging PF (-) Q4: Leading PF (+) VCA VCA IA IC -kVAR IC VBC IA Rotation IB Reactive Power Rotation VAB VAB IB VBC 2 Element (3Wire) DELTA - ACB Rotation Applicable Volts Mode = DELTA IB VAB Q1: Lagging PF
PowerLogic ION7550 / ION7650 Installation Guide Step 10: View Meter Data Use the softkeys to select which data to display. Use the left and right arrow buttons to scroll through the available display screens. Display Screens Softkey V,I,PF Volts Amps Power Energy1 Demand1 Pk Dmd1 V Bar, I Bar, P Bar Summary1, Summary2 D Inputs DI - I/O D-Output Anlg - I/O Phasors Name Plt Events Setpoint Energy2 Demand2 Pk Dmd2 THD V1 Harm, V2 Harm,... I1 Harm, I2 Harm,...
PowerLogic ION7550 / ION7650 with WebMeter and MeterM@il Installation Guide For further assistance please contact us at: Schneider Electric Power Monitoring and Control 2195 Keating Cross Road Saanichton, BC Canada V8M 2A5 Tel: 1-250-652-7100 295 Tech Park Drive, Suite 100 Lavergne, TN 37086 USA Tel: 1-615-287-3400 Electropole (38 EQI) 31, rue Pierre Mendès France F - 38050 Grenoble Cédex 9 Tel : + 33 (0) 4 76 57 60 60 Getting technical support: Contact your local Schneider Electric sales representative
