Quick Reference Step 2.book Page 1 Wednesday, October 26, 2005 8:26 PM MAGELIS XBT GT *35010384 01 Quick reference guide Edition December 2005 35010384 01 Schneider Electric Industries SAS Headquarters 89, bd Franklin Roosevelt F - 92506 Rueil Malmaison Cedex Owing to changes in standards and equipment, the characteristics given in the text and images in this document are not bound by us and are subject to change. http://www.schneider-electric.com Printed in 058765F .
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Quick Reference Step 2.book Page 3 Wednesday, October 26, 2005 8:26 PM Table of contents Safety Instructions Safety Precautions ...................................................................................................... 3 Standards Presentation ................................................................................................................ 5 Overview Specifications ...............................................................................................................
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Quick Reference Step 2.book Page 5 Wednesday, October 26, 2005 8:26 PM Safety Instructions Safety Instructions Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Quick Reference Step 2.book Page 6 Wednesday, October 26, 2005 8:26 PM DISCLAIMER Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. This document is not intended as an instruction manual for untrained persons.
Quick Reference Step 2.book Page 7 Wednesday, October 26, 2005 8:26 PM Standard Presentation The XBT GT series are UL/cUL listed and CSA certified products. These units have been developed to the following standards: • UL 508 Industrial Control Equipment. • UL 1604 Electrical Equipment for Use in Class I and Class II Division 2 and III, Hazardous Locations. • CAN/CSA-C22.2, No. 14 and No.213 Industrial Control Equipment- Miscellaneous Apparatus - For Hazardous Locations.
Quick Reference Step 2.book Page 8 Wednesday, October 26, 2005 8:26 PM WARNING LOSS OF CONTROL • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. • Separate or redundant control paths must be provided for critical controlfunctions.
Quick Reference Step 2.book Page 9 Wednesday, October 26, 2005 8:26 PM Overview Specifications Environment XBT GT series Compliance with standards IEC 61131-2, IEC61000-6-2,CISPR11(Class A) UL 508, CSA C22.
Quick Reference Step 2.book Page 10 Wednesday, October 26, 2005 8:26 PM Package Contents The following items are included in the XBT GT's package. Before using the XBT GT, please confirm that all items listed here are present: • XBT GT Unit • Power Plug • Quick Reference Guide • Screw Installation Fasteners (4) • Installation Gasket This unit has been carefully packed, with special attention to quality.
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Quick Reference Step 2.book Page 14 Wednesday, October 26, 2005 8:26 PM RS485 Line Polarization DIP Switch On XBT GT1000/2000, the RS485 Line Polarization Switch is located next to the RJ45 serial Port. The following illustration is an example of RS485 Line Polarization Switch on XBT GT unit. Polarization Dip Switch Polarization Dip Switch XBT GT2000 XBT GT1000 Polarization Dip Switch 1 Function ON OFF Note Controls the RS485 Serial line No polarization.
Quick Reference Step 2.book Page 15 Wednesday, October 26, 2005 8:26 PM Part numbers and functions DIP Switches 1 Function ON OFF This DIP switch setting controls the startup from a CF Card When there is not startup data in the XBT GT memory. Startup is done from the CF Card(*) and the data is also transferred into the XBT GT memory. A system message appears When there is valid startup data in the XBT GT memory. Startup is done from the CF Card* and the XBT GT memory is updated.
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Quick Reference Step 2.book Page 19 Wednesday, October 26, 2005 8:26 PM Interfaces XBT GT1000/2000 Series Serial Interface (RJ45) This interface is used to connect the XBT GT1000 to remote equipment, via an RS232C or RS485 cable. The connector used is a RJ45-type connector.
Quick Reference Step 2.book Page 20 Wednesday, October 26, 2005 8:26 PM WARNING RISKS OF FIRE, UNINTENDED EQUIPMENT OPERATION, AND EQUIPMENT DAMAGE An excessive weight or stress on communication cables can cause a sudden disconnection and consequently a short-circuit, fire or incorrect unit operation.
Quick Reference Step 2.book Page 21 Wednesday, October 26, 2005 8:26 PM Interfaces XBT GT2000 Series Serial Interface (Sub-D9-SIO) This interface is used to connect the XBT GT to remote equipment, via an RS232C or RS422 cable. The connector used is a Sub-D9-type connector. The following table describes the Sub-D9-type connector via an RS232C cable.
Quick Reference Step 2.book Page 22 Wednesday, October 26, 2005 8:26 PM The following table describes the Sub-D9-type connector via an RS422 cable.
Quick Reference Step 2.book Page 23 Wednesday, October 26, 2005 8:26 PM Interfaces USB Interface for XBT GT2000 Series This interface accepts a USB data transfer cable (XBT ZG935).
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Quick Reference Step 2.book Page 25 Wednesday, October 26, 2005 8:26 PM Installation and maintenance Installation gasket The gasket is required to absorb vibration and repel liquids. Place the XBT GT on a smooth, level surface with the display panel facing downward. Check that the XBT GT's installation gasket is seated securely into the gasket’s groove, which runs around the perimeter of the panel’s frame. Note: The torque required to tighten these screws is 0.5 Nm (4.4 lb-in).
Quick Reference Step 2.book Page 26 Wednesday, October 26, 2005 8:26 PM CAUTION RISK OF EQUIPMENT DAMAGE It is strongly recommended to use the installation gasket to maintain IP65/IP20 protection ratings and absorb vibration. Failure to follow this instruction can result in injury or equipment damage.
Quick Reference Step 2.book Page 27 Wednesday, October 26, 2005 8:26 PM Installation and maintenance Create a panel cut-out and insert the XBT GT into the panel from the front Under 4-R3 mm Panel [0.12 in] A C B XBT GT XBT GT A (mm) B (mm) XBT GT1100 XBT GT1130 +1 118.5 -0 +1 92.5 -0 +0.04 4.67 -0 +0.04 3.64 -0 XBT GT2110 XBT GT2120 XBT GT2130 XBT GT2220 XBT GT2330 +1 156 -0 +1 123.5 -0 +0.04 6.14 -0 +0.04 4.86 -0 A (in.) B (in.) C (mm) C (in.) 1.6 to 5.0 0.06 to 0.2 1.6 to 5.0 0.
Quick Reference Step 2.book Page 28 Wednesday, October 26, 2005 8:26 PM Attach the installation fastener from inside the panel Spring Clip Installation: There is only one kind of spring clip used, but it is installed in two different ways. The following figure displays how to adjust, insert, and unlock the spring clip: Position 1 Position 2 To Lock To Unlock Note: Adjust the Spring clip according to panel’s thickness: • 1.6 mm (0.06 in.) ≤ panel thickness ≤ 4 mm (0.16 in.) (position 1). • 4 mm (0.
Quick Reference Step 2.book Page 29 Wednesday, October 26, 2005 8:26 PM Installation and maintenance Screw Installation Fastener The following figure shows the Screw Installation Fastener insertion slot locations. Insert each fastener's hook into the slot and tighten it with a screwdriver. The necessary torque is 0.5 N.m (4.4 lb-in.). Panel Screw Installation Fastener XBT GT CAUTION RISK OF EQUIPMENT DAMAGE Do not exert more than 0.5 N.m (4.4 in-lb) of torque when tightening the fastener screws.
Quick Reference Step 2.book Page 30 Wednesday, October 26, 2005 8:26 PM Wiring Power Cord Specifications Follow these steps for a successful installation: 1. Make sure the wire size is between 0.2 and 2.5 mm² (24 - 12 AWG) for the power cords. 2. Twist the wire ends before attaching the terminals. 3. When the Frame Ground terminal is connected, make sure the wire is grounded. Not grounding the XBT GT unit will result in excess noise.
Quick Reference Step 2.book Page 31 Wednesday, October 26, 2005 8:26 PM Installation and maintenance Grounding the wire and conductor length Grounding is required to ensure EMC level immunity. The Conductor Type is simple or stranded wire. The following illustration displays the conductor length: FG Insertion Direction Terminal block wire set block Power Plug FG Connecting the XBT GT Power Cord When connecting the power cord, follow these steps: 1. Remove all power connected to XBT GT. 2.
Quick Reference Step 2.book Page 32 Wednesday, October 26, 2005 8:26 PM Replacing the Backlight Introduction The XBT GT unit's backlight is not user replaceable. Contact your Schneider Electric representative for technical support. DANGER RISKS OF UNINTENDED EQUIPMENT OPERATION AND ELECTRIC SHOCK. If the operator fails to notice that the backlight is burned out and touches the panel, unintended equipment operation can occur.
Quick Reference Step 2.book Page 33 Wednesday, October 26, 2005 8:26 PM Installation and maintenance Corresponding Replacement Backlights: XBT GT Unit Required Backlight Model XBT GT1000 Series Cannot be replaced by User(1) XBT GT2000 Series Cannot be replaced by User(1) (1): The unit must be returned to an authorized Schneider Electric repair center for backlight replacement Note: Backlight models are not interchangeable.
Quick Reference Step 2.book Page 34 Wednesday, October 26, 2005 8:26 PM Replacing the Battery WARNING RISK OF BATTERY EXPLOSION Do not attempt to replace the XBT GT battery. If the battery is incorrectly replaced, the battery may explode the next time you use it. To replace the XBT GT battery, contact the Schneider Electric support center for the address of your local Schneider Electric representative. Failure to follow this instruction can result in death, serious injury, or equipment damage.