35010372 10/2010 Magelis XBT GT, XBT GK, XBT GH Hardware Guide 35010372.12 10/2010 www.schneider-electric.
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part I XBT GT, XBT GK, and XBT GH Panels . . . . . . . . . . . Chapter 1 XBT GT, XBT GK, and XBT GH Panels . . . . . . . . . . . . . . XBT GT, GK, and GH Series of Panels . . . . . . . . . . . . . . . . . . . . . . . . . . Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XBT GT5000 Series Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XBT GT6000 Series Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XBT GT7000 Series Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XBT GK2000 Series Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XBT GK5330 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XBT GH2000 Series Dimensions. . . . . . . . . . . .
Chapter 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Regular Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Periodic Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Backlight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 238 239 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.
About the Book At a Glance Document Scope This manual describes how to use the Magelis XBT GT, XBT GK, and XBT GH devices. Validity Note This document is valid for Vijeo Designer and has been updated with the release of Vijeo Designer that is used in SoMachine 2.0. User Comments We welcome your comments about this document. You can reach us by e-mail at techcomm@schneider-electric.com.
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35010372 10/2010 XBT GT, XBT GK, and XBT GH Panels I Overview This part presents XBT GT, XBT GK, and XBT GH Panels.
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35010372 10/2010 XBT GT, XBT GK, and XBT GH Panels 1 Overview This chapter presents series of XBT GT, XBT GK, and XBT GH Panels and connectable devices.
XBT GT, GK, and GH Series of Panels Introduction The following presents the XBT GT touchscreen, XBT GK keypad, and XBT GH hand held series of human-machine interface (HMI) products. These products have an operating voltage of 24 VDC.
Part number Screen size Pixel Mono/Color resolution Screen Video technology port Ethernet port XBT GT4230 19,1 cm (7.5 in) VGA Color STN No Yes XBT GT4330 19,1 cm (7.5 in) VGA Color TFT No Yes XBT GT4340 19,1 cm (7.5 in) VGA Color TFT Yes Yes XBT GT5230 26,4 cm (10.4 in) VGA Color STN No Yes XBT GT5330 26,4 cm (10.4 in) VGA Color TFT No Yes XBT GT5340 26,4 cm (10.4 in) VGA Color TFT Yes Yes XBT GT5430 26,4 cm (10.
XBT GH Part Numbers The following table presents the different XBT GH products: Part number Screen size Pixel Mono/Color resolution Screen Video technology port Ethernet port XBT GH2460 14,4 cm (5.7 in) VGA TFT Yes z Color No TFT: Thin Film Transistors also known as active matrix. Critical systems, alarms and handling Requirements Critical alarm indicators and system functions require independent and redundant protection hardware and/or mechanical interlocks.
WARNING LOSS OF CONTROL z z z z z The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links.
Handling the LCD panel The following characteristics are specific to the LCD unit and are considered normal behavior: z z z LCD screen may show unevenness in the brightness of certain images or may appear different when seen from outside the specified viewing angle. Extended shadows, or crosstalk may also appear on the sides of screen images. LCD screen pixels may contain black and white colored spots and color display may seem to have changed.
Package Contents Make sure all applicable items listed here are present in your unit’s package: 1a 1b 2 5b 9 13 1c 1d 4 5a 6 7 8 10 11 12 14 15 3 16 Quick Reference Guide 1a or 1b or 1c or 1d Human Machine Interface 2 Installation Gasket (not available for the XBT GH series) 3 Power Plug (for XBT GT1000/1005/2000/4000 series, XBT GK2000 series) 4 Power Plug (for XBT GT5000/6000/7000 series, XBT GK5000 series) 5a USB Holder (for XBT GT2000 series) 5b USB Holder (for XBT GK series) 6 USB
8 USB Holder, 1 set (for XBT GT1005/4000/5000/6000/7000 series) 9 AUX Connector (for XBT GT4000/5000/6000/7000 series, XBT GK5000 series) 10 Screw installation fasteners (XBT GT1005/2000/4000/5000/6000 series: x4, XBT GT7000 series: x8, XBT GK series: none) 11 Spring Clip (for XBT GK2000 series: x10, XBT GK5000 series: x12) 12 "Insert Labels" set (for XBT GK series and XBT GH series: contains 2 sets of premarked labels and 4 blank labels) 13 Quick Reference Installation guide 14 Hand Strap for XBT GH 15 Tou
Certifications and Standards Agency Certifications Schneider Electric submitted this product for independent testing and qualification by third-party listing agencies. These agencies have certified this product as meeting the following standards. Agency Certifications for XBTGT and XBTGK Series North America: z z z z XBT GT and XBT GK series certified by Underwriters Laboratories Inc. and/or Canadian Standard Association against: UL508, Industrial Control Equipment CSA-C22.2, No.
Compliance Standards for XBT GT and XBT GK Series Europe: z z Directive 2006/95/EC (Low voltage) Directive 2004/108/EC (EMC). The units are CE marked. For detailed information, contact your local distributor. z z z z Programmable Controllers: EN/IEC 61131-2 EMI: EN55011 (Group 1, Class A) EMC: EN 61000-6-2 Australia: C-Tick N998, standard AS/NZS CISPR11 Compliance Standards for XBT GH Europe: z z Directive 2006/95/EC (Low voltage) Directive 2004/108/EC (EMC). The units are CE marked.
UL 1604 Conditions of Acceptability and Handling Considerations for XBT GT and XBT GK Series The XBT GT and XBT GK series have been designed to operate in hazardous locations in accordance with Class 1, Division 2 standards. All relevant local, state, and regional codes must be followed. DANGER EXPLOSIVE POTENTIAL z z z z z z Only use this equipment in non-hazardous locations or in locations that comply with Class I, Division 2, Groups A, B, C and D.
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35010372 10/2010 Device Connectivity 2 Introduction This chapter presents the equipment connectable to each XBT GT, XBT GK, and XBT GH unit.
System Design Introduction The following diagrams represent the main selection of equipment connectable to the units.
XBT GT1000 Series Run Mode Peripherals (1) Not available on XBT GT1100 35010372 10/2010 27
XBT GT1005/2000/4000/5000/6000/7000 and XBT GK2000/5000 Series Run Mode Peripherals 1 2 28 Ethernet network connection (not available on XBT GH, XBT GT1105/2110/2120/2220 and XBT GK2120) Serial bar code reader (validated with Gryphon range of Datalogic) 35010372 10/2010
3 4 5 6 7 8 9 10 11 12 13 14 15 35010372 10/2010 USB hub (commercial type) Serial printer PLC Parallel printer (printer function validated with EPSON and HP models; details available on Vijeo Designer documentation) Compact Flash (CF) Card (not available on XBT GT1105/1135/1335/2110) USB Mouse USB Keyboard Camera (available on XBT GTxx40 products only and Vijeo Designer Version higher than V4.
XBT GH Series Run Mode Peripherals 1 Ethernet network connection (not available on XBT GH XBT GT1105/2110/2120/2220 and XBT GK2120) 2 Serial bar code reader (validated with Gryphon range of Datalogic) 3 USB hub (commercial type) 4 Serial printer 5 PLC 6 Parallel printer (printer function validated with EPSON and HP models; details available on Vijeo Designer documentation) 7 CF Card (not available on XBT GT1105/1135/1335/2110) 8 USB Mouse 9 USB Keyboard 10 Camera (available on XBT GTxx40 products only, an
11 Flashing light (not available on XBT GT1005/2000 series, and XBT GK2000 series) 12 Microphone (available on XBT GTxx40 products only, and Vijeo Designer Version higher than V4.
Accessories Serial Interface Items Product Number Product name Description XBT GT/GK/GH series XBT Z915 Cable Connects COM on XBT GH, COM1 port on GT/GK to a serial printer.
Product Number Product name Description XBT GT/GK/GH series XBT Z9711 XBT Z cable Connects COM1, COM on XBT GH, port with XBTZ adapter to Momentum PLC All XBT Z908 XBT Z cable Connects COM1, COM on XBT GH, port with XBTZ adapter to derivation box TSXSCA62 All XBT GK models, XBT GT2000 and higher, XBT GH XBT Z938 XBT Z cable Connects COM1, COM on XBT GH, port with XBTZ adapter to ATV drives or to Hub LU9GC3 or to Fieldbus Tap TWDXCAT3RJ, TWDXCAISO All XBT GK models, XBT GT2000 and higher, XBT
Product Number Product name Description XBT GT/GK/GH series XBT ZG9740 XBT Z cable Connects COM1, COM on XBT GH, to Omron All XBT GK models, PLC Sysmac Link series XBT GT2000 and higher, XBT GH XBT ZG9722 XBT Z cable Connects COM1, COM on XBT GH, to RS422 All XBT GK models, devices XBT GT2000 and higher, XBT GH XBT ZG9778 XBT Z cable Connects COM1, COM on XBT GH, with port adapter to Mitsubishi PLC with Melsec 2 port adapter XBT ZG979 Adapter XBT ZG949 Adapter Terminal RS422 block to connec
USB Interface Items Product Number Product name Description XBT GT/GK/GH series XBT ZG935 Cable Connects the panel to a personal computer.
Screen Protection Sheets Product Number Description XBT ZG60 z Dirt-resistant sheet z The touch panel can be operated with XBT ZG61 this cover sheet attached XBT ZG62 z 5 sheets/pack XBT ZG64 XBT GT/GK/GH series XBT GT1005 XBT GT1000 XBT GT2000 XBT GT4000 XBT ZG65 XBT GT53xx XBT ZG66 XBT GT6000, XBT GT52xx MPCYK50SPSKIT XBT GT7000 XBT ZG68 XBT GK2000 XBT ZG69 XBT GK5000 XBLYGH2 XBT GH Spring Clip Fasteners Product Number Description XBT GT/GK series XBT Z3002 Fasteners attach the p
z z MPCYN00CFE00N (512 Mb) MPCYN00CF100N (1 Gb) Maintenance Options Product Number Product name Description XBT ZGFIX Screw installation fastener Fasteners to attach the panel to a mounting All surface. (4 fasteners/pack) XBT ZG51 Installation gasket Provides a moisture resistant seal. Same XBT GT1000/1005 as the seal included in the original package.
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35010372 10/2010 Specifications 3 Overview This chapter presents the XBT GT, XBT GK, and XBT GH specifications: What's in this Chapter? This chapter contains the following sections: Section 35010372 10/2010 Topic Page 3.1 General Specifications 40 3.2 Functional Specifications 46 3.3 Interface Specifications 67 3.4 Part Numbers and Functions 77 3.
3.
Electrical Specifications Specification XBT GT1000 series XBT GT1005 series Rated Input Voltage 24 VDC Input Voltage Limits 19.2 VDC to 28.
Environmental Specifications Specification Value Ambient operating temperature (cabinet interior & panel face) 0 ° C to +40 ° C (32 ° F to 104 ° F) (1) 0 ° C to +50 ° C (32 ° F to 122 ° F) for XBT GT Storage temperature -20 ° C to + 60 ° C (-4 ° F to 140 ° F) Damp Heat Withstand +25° C to +60° C / 93% Rh Air purity (dust) ≤0.
Specification Value High Energy Surges IEC 61000 - 4 - 5 1 kV (Differential Mode on power supply) 2 kV (Common Mode on power supply) Shocks IEC 60068 - 2 - 27 1/2 sinusoidal pulse for 11 ms, 15 g on 3 axes Electrostatic Discharge Immunity IEC61000-4-2 6 kV contact, 8 kV air for XBT GT series 4 kV contact, 8 kV air for XBT GK series NOTE: (1) For XBT GT and XBT GK, the LCD display’s contrast STN color and monochrome models (see page 47) may decrease when displays are used for hours at over 40° C [104
Structural Specifications Specification XBT GT1000/1005 series XBT GT2000 series XBT GT4000 series Grounding Observe local codes and standards. The ground connection must have a resistance ≤100 Ω and the ground wire must have a cross section of at least 2 mm2 (14 AWG). Rating (For front panel IP65 (IEC 60529) (1) NEMA # 250 Type 4X/13 (2), indoor use only or installed unit) External dimensions W130 mm (5.12 in) x W167.4 mm (6.60 in) W215 mm (8.46 in) x H104 mm (4.09 in) x x H135 mm (5.
Specification XBT GK2000 series XBT GK5330 ≤3.7 kg (6.0 lbs) Weight ≤1.8 kg (4.0 lbs) Cooling Method Natural air circulation Specification XBT GH2000 series Grounding Observe local codes and standards. The ground connection must have a resistance ≤100 Ω and the ground wire must have a cross section of at least 2 mm2 (14AWG). Rating (For front panel or installed unit) IP65 (IEC 60529) (1) External dimensions W224 mm (8.82 in) x H174 mm (7.01 in) x D87.1 mm (3.40 in) Weight ≤1 kg (2.
3.2 Functional Specifications Overview This section presents the XBT GT, XBG GK, and XBT GH functional specifications of the display, memory and interfaces.
Display Specifications STN Displays Specification XBT GT1100 XBT GT1130 XBT GT1105 XBT GT1135 XBT GT2110 XBT GT2120 XBT GT2130 XBT GK2120 XBT GT2220 Type Monochrome LCD Monochrome (Blue mode) LCD Monochrome (B&W) LCD Color Resolution (pixels) 320 x 240 Active Display Area WxH (mm) WxH (in.) 76.7 x 57.5 3.02 x 2.26 XBT GT4230 XBT GT5230 640x480 115.2 x 86.4 4.54 x 3.40 153.7 x 115.8 6.05 x 4.56 215.2 x 162.3 8.43 x 6.39 CFL Backlight (Service life: 54,000 h.
Specification XBT GT1100 XBT GT1130 XBT GT1105 XBT GT1135 XBT GT2110 XBT GT2120 XBT GT2130 XBT GK2120 XBT GT2220 XBT GT4230 XBT GT5230 Character Sizes 8 X 8, 8 X 16, 16 X 16 and 32 X 32 pixels fonts (2) Font Sizes Width can be expanded 1 to 8 times. Height can be expanded 1/2 and 1 to 8 times. 8 x 8 pixels 40 Char. per row, x 30 rows 80 Char. per row x 60 rows 8 x 16 pixels 40 Char. per row, x 15 rows 80 Char. per row x 30 rows 16 x 16 pixels 20 Char. per row x 15 rows 40 Char.
XBT GT XBT GT XBT GH XBT GT 2430 2460 2330 2930 XBT GK 2330 XBT GH 2460 Specification XBT GT 1335 Backlight (1) CFL Backlight (Service life: 50,000 h. at 25° C and continuous operation [half of original brightness]) XBT GT2430, XBT GH2460: White LED Backlight (Service life: 50,000 hours or more at 25° C and continuous operation [period until backlight brightness decreases to 50% or backlight starts to flicker]) CFL Backlight (Service life: 50,000 h.
XBT GT XBT GT XBT GH XBT GT 2430 2460 2930 2330 XBT GK 2330 XBT GH 2460 XBT GT 4330 XBT GT 4340 XBT GT XBT GT 5430 5330 XBT GT 5340 XBT GK 5330 XBT GT XBT GT 6330 7340 XBT GT 6340 Specification XBT GT 1335 8 x 16 pixels 40 Char. per row, x 15 rows 80 Char. per row, x 80 Char. per row, x 40 30 rows 30 rows Char. per row, x 15 rows 100 Char. per row x 37 rows 128 Char. per row, x 48 rows 16 x 16 pixels 40 Char. per row, x 20 Char. per row x 15 40 Char. per row, x 20 30 rows rows 30 rows Char.
Model Viewing angle Brightness Schneider Upper Lower Left Min Typ Min Min XBT GT2330 60 65 35 40 60 65 60 65 XBT GT2430 - 80 - 70 - 80 - 80 XBT GT2930 - 70 - 50 - 70 - 70 XBT GT4230 - 20 - 40 - 40 - 40 XBT GT4330 - 50 - 70 - 70 - XBT GT5230 - 20 - 35 - 45 XBT GT5330 35 40 55 70 60 70 XBT GT5430 35 50 55 60 60 XBT GT6330 30 50 40 70 45 Typ Right Contrast (CR) Actual Products Typ Unit degrees CR≥5 422 cd/m2 degrees CR≥5
The definition of viewing angle: 52 35010372 10/2010
Memory, Clock, and Touch Panel Memory Memory XBT GT1100 XBT GT1105 XBT GT2110 XBT GT2120 XBT GT1130 XBT GT1135 XBT GT2130 XBT GT1335 XBT GT2220 XBT GT2330 XBT GT2930 XBT GK2120 XBT GK2330 XBT GT2430 XBT GT4230 XBT GT4330 XBT GT5230 XBT GT5330 XBT GT5430 XBT GT6330 XBT GK5330 XBT GT4340 XBT GT5340 XBT GT6340 XBT GT7340 XBT GH2460 Applica- 8 MB tion Flash EPROM 16 MB 16 MB 16 MB 32 MB 32 MB 32 MB Data Backup SRAM uses a lithium battery (1) 512 KB 512 KB 128 KB 512 KB 512 KB 512 KB 512 KB App
Touch Panel and Function Keys 54 Specification XBT GT1000 XBT GT1005/2000/4000/5000 /6000/7000 series Touch panel resolution 8 x 6 matrix 1 or 2 point push, selectable Analog typing system 1024x1024 resolution, (Single point push selectable) Function keys 6 - Service Life More than 1,000,000 actions Specification XBT GH2000 series Touch panel resolution Analog typing system 1024x1024 resolution, (Single point push selectable) Dynamic Function keys (Ri) 11 (F1~F11) Service Life More than
XBT GK/GH Function Keys 1 Static Function Keys 2 Dynamic Function Keys NOTE: Static keys (Fi) can be customized by printing text or pictograms on the insert labels using label design templates in Vijeo Designer. Dynamic keys (Ri) can be linked to labels or images on the screen using tools in Vijeo Designer.
Industrial Pointer, Keypads, Switches and LEDs Introduction XBT GK and XBT GH units contain several features in addition to the touch screen panel. XBT GK units come with an industrial pointer device and keypads. They are useful for environments where touch screen applications are inappropriate. For example, operators who handle abbrasive or corrosive material may damage displays due to the residue left on their fingers or gloves.
Key Description Clr (Shift + Back Space) Deletes everything in the active data input field. System (Shift + Esc) To open the system configuration panel with (Shift + Esc), refer to Vijeo Designer Online Help. By default, this function is not enabled. Print (Shift + Enter) To take a snapshot of the current panel with (Shift + Enter), refer to the Screen Snapshot function in the Vijeo Designer Online Help. By default, this function is not enabled.
Fine Tuning For numerical values in a data input field, use the Increment and Decrement keys on the edition keypad to increase or decrease the value. The fine tuning feature controls the rate at which the value increases or decreases. The following examples show how to use fine tuning with the Increment key, but work exactly the same for the Decrement key as well. z z z z Each press of the Increment key increases the value by one, to the next least significant digit.
Operation Switch XBT GH units only accept touch panel and function key inputs when the operation switch is pressed. Emergency Switch The emergency switch on XBT GH units activates the contact output when the emergency switch is enabled. To reset the emergency stop status (lock status), pull the button forward, or turn the button in the direction indicated by the arrows on the switch. The emergency switch complies with Safety Category (ISO13849-1).
Be aware of the maximum and minimum permitted current load of the Emergency Stop button, the Key Switch, and the Enable Switch. Incorrect current load can damage important safety components or cause emergency functions to fail. WARNING LOSS OF CONTROL Never operate the XBT GH device while any of its emergency functions are inoperative. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Insert Labels XBT GK and XBT GH Overview XBT GKs and XBT GHs are delivered with an insert label sheet providing the following label types to assign different texts or symbols to the function keys: z z function key labels blank labels All labels are pre-cut and just have to be pressed out of the label sheet. The ready-to-use function key labels can directly be inserted into the XBT GK and XBT GH as described below (see page 61).
Graphical Representation of Correctly Inserting Labels into the XBT GK The following describes the procedures of inserting insert labels into the XBT GK.
Inserting Labels into the XBT GK Step Action 1 Press the pre-cut insert label of your choice out of the insert label sheet. 2 Remove the XBT GK from any enclosures or mounts. Take the XBT GK and turn it around so that you can see its rear panel. At the bottom two corners of the rear panel, located directly behind the overlapping display, you will find the opening for the insert label.
Inserting Labels into the XBT GH Step 64 Action 1 Press the pre-cut insert label of your choice out of the insert label sheet. 2 Take the XBT GH and turn it up so that you can see its bottom panel. On the lower right and left corners, you will find the opening for the insert label. 3 Remove the cover on the insertion hole and insert the insert label cautiously all the way into this opening (as shown in the above figure).
Serial Interface Introduction All XBT GT, XBT GK, and XBT GH displays are provided with a serial interface and tool port or USB Interface. Serial Tool Port The following table describes the tool port of XBT GT1100/1130 Interface Description Tool Port Asynchronous TTL level nonprocedural interface command Used for transferring data user program to and from Vijeo Designer and XBT GT. Serial Interface COM1 The following table describes the serial interface COM1 of XBT GT1100/1130 and 1005 series units.
Serial Interface COM2 The following table lists the serial interface COM2 of XBT GT2000/4000/5000/6000/7000 and XBT GK series units. Interface Description Serial interface COM2 RJ45 Asynchronous Transmission RS485 Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400 bps to 187.
3.3 Interface Specifications Overview This section presents the interface specifications of the units.
Specifications of Serial Interface COM1/COM Introduction This interface is used to connect: z z z z XBT GT1000/1005 series to remote equipment, via an RS232C or RS485 cable. The connector used is a RJ45-type connector. XBT GT2000/4000/5000/6000/7000 series to remote equipment, via an RS232C or RS422-485 cable. The connector used is a 9-pin SUB-D connector. XBT GK series to remote equipment, via an RS232C or RS422-485 cable. The connector used is a 9-pin SUB-D connector.
XBT GT1000/1005 Series Serial Interface COM1 This interface is used to connect a RS-232C/RS485 serial cable. An RJ45 8-pin plug connector is used.
XBT GT2000/4000/5000/6000/7000, XBT GK series Serial Interface COM1, XBT GH COM The following table describes the serial interface with a 9-pin SUB-D connector via an RS232C cable.
Any excessive weight or stress on communication cables may cause an equipment’s disconnection. CAUTION LOSS OF POWER z z z All connections to the communication ports on the bottom and sides of the unit must not put excessive stress on the ports. Securely attach communication cables to the panel or cabinet. Use only 9-pin SUB-D cables with a locking system in good condition. Failure to follow these instructions can result in injury or equipment damage.
Specifications of Serial Interface COM2 Introduction This interface is used to connect the XBT GT2000/4000/5000/6000/7000 and XBT GK series to the remote equipment, via RS485 cable. The connector used is a RJ45-8-pin type connector. The unit’s Serial Port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected insde the unit. DANGER ELECTRIC SHOCK z z Make a direct connection between the frame ground (FG) terminal and ground.
Other Interfaces Ethernet Interface The Ethernet Interface is used for the following units: z z z z z z z z z z z z z z XBT GT1130 XBT GT1135 XBT GT1335 XBT GT2130 XBT GT2330 XBT GT2430 XBT GT2930 XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK2330 XBT GK5330 XBT GH2460 This interface complies with the IEEE802.3 standard for Ethernet 10Base-T (XBT GT1000), 10Base-T/100Base-TX (XBT GT1005/2000/4000/5000/6000/7000, XBT GK, and XBT GH series) connections.
XBT GT1335 XBT GT6330 Connection Green LED Orange LED Green LED Orange LED Switch 100 MBit/s HDX on/flashing Off On Flashing Switch 100 MBit/s FDX on/flashing Off On Flashing Switch Auto on/flashing On On Flashing USB Interface The USB Interface accepts a USB data transfer cable and is used for the following units: z z z z z z z z XBT GT1005 series XBT GT2000 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK series XBT GH series Sound Output/AUX In
This interface is used for external reset, alarm output, buzzer output or sound output.
Output Circuit 76 35010372 10/2010
3.4 Part Numbers and Functions Overview This section presents the Part Number and Functions of XBT GT, and XBT GH units.
Parts Identification and Functions XBT GT1100 and XBT GT1130 Side XBT GT1100 XBT GT1130 Front Rear Bottom 78 Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host (PLC).
Part Description C Status LED D Power input Terminal block: connects the XBT GT power cable’s input and ground wires to the XBT GT. E Serial I/F (host I/F 8 pin RJ45): connects a RS-232C or RS485 (serial) cable (from the host/PLC) to the XBT GT (Y port). F Tool port connector: connects the Data Transfer Cable to the XBT GT. G Function switches (R1 to R6): used for function keys. H RS485 Line Polarization Selector Switch.
Side XBT GT1105 XBT GT1135/1335 Rear Bottom 80 Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host (PLC). C Status LED D Power input Terminal block: connects the XBT GT power cable’s input and ground wires to the XBT GT. E Serial I/F (host I/F 8 pin RJ45): connects a RS-232C or RS485 (serial) cable (from the host/PLC) to the XBT GT (Y port). F USB interface (USB1.
Part Description G RS485 Line Polarization Selector Switch. H Ethernet interface (LAN) (10Base-T/100Base-TX) (except XBT GT1105): RJ45 connector is used, and the LEDs turn ON or OFF to indicate the current status. z Green ON: Data transmission available. z Green Flashing: Data is transmitting. z Green OFF: No connection or loss of communication. z Yellow ON: Connected to 100BASE-TX. z Yellow OFF: Connected to 10BASE-T or No connection.
Side XBT GT2000 series Part Identification Left and Right CF Card Cover Open Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host (PLC). C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup. Red (steady): when power is turned ON. Not lit: power is OFF.
35010372 10/2010 Part Description F Ethernet interface (10Base-T/100Base-TX) (except XBT GT2110/2120): RJ45 connector is used, and the LED turns ON or OFF to indicate the current status. z Green ON: data transmission available. z Green OFF: no connection or subsequent loss of communication. z Yellow ON: data transmission is occurring. z Yellow OFF: no data transmission. G Power input terminal block: connects the XBT GT power cable’s input and ground wires to the XBT GT. H USB interface (USB1.
XBT GT2430 Side XBT GT2430 Part Identification Front A, B C Rear D K E G H Bottom F H I 84 L M J Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host (PLC).
Part C Description Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup. Red (steady): when power is turned ON. Not lit: power is OFF. z z z z z 35010372 10/2010 D Expansion unit interface: connects expansion units with communication features. E CF card access lamp: z Green ON: the CF card is inserted and the cover is closed, or the CF card is being accessed.
XBT GT4000 Series Side XBT GT4000 series Part Identification Front Rear 86 35010372 10/2010
Side XBT GT4000 series Part Identification Left and Right Bottom Part Description A Display: displays user created screens and remote equipment variables. B Touch Panel: performs screen change operations and sends data to the host (PLC). C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup. Red (steady): when power is turned ON. Not lit: power is OFF.
Part F Description Auxiliary input/output/voice output interface (AUX). This interface is used for: External reset Alarm output Buzzer output Sound output z z z z 88 G Audio input interface (L-IN/MIC): this interface is used to connect a microphone (use mini jack connector of 3.5 mm) (XBT GT4340 only). H Video input interface: this interface is used to connect a video camera NTSC (59.9 Hz)/PAL (5 0Hz). Use with the RCA convertor 75 Ω) (XBT GT4340 only).
XBT GT5230 Side XBT GT5230 Part Identification Front Rear 35010372 10/2010 89
Side XBT GT5230 Part Identification Left and Right CF Card Cover Open 90 35010372 10/2010
XBT GT5330/5340/5430 Side XBT GT5330/5340/5430 Part Identification Front Rear 35010372 10/2010 91
Side XBT GT5330/5340/5430 Part Identification Left and Right Bottom Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC. C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup.
Part Description E Ethernet interface (LAN) (10Base-T/100Base-TX): RJ-45 connector is used, and the LED turns ON or OFF to indicate the current status. z Green ON: data transmission available. z Green OFF: no connection or subsequent loss of communication. z Yellow ON: data transmission is occurring. z Yellow OFF: no data transmission. F USB host interface (USB1.1) (x2): connects a data transfer cable, USBcompatible printer, peripherals, or a PLC USB terminal port to the XBT GT.
XBT GT6000 Series Side XBT GT6000 series Part Identification Front Rear 94 35010372 10/2010
Side XBT GT6000 series Part Identification Left and Right D E F Left Right Bottom Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC. C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup.
Part Description D Expansion unit interface: connects expansion units with communication features. E Ethernet interface (LAN) (10Base-T/100Base-TX): RJ-45 connector is used, and the LED turns ON or OFF to indicate the current status. z Green ON: data transmission available. z Green OFF: no connection or subsequent loss of communication. z Yellow ON: data transmission is occurring. z Yellow OFF: no data transmission. F USB host interface (USB1.
XBT GT7000 Series Side XBT GT7000 series Part Identification Front Rear 35010372 10/2010 97
Side XBT GT7000 series Part Identification Left and Right Bottom Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC. C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup.
Part Description E Ethernet interface (LAN) (10Base-T/100Base-TX): RJ-45 connector is used, and the LED turns ON or OFF to indicate the current status. z Green ON: data transmission available. z Green OFF: no connection or subsequent loss of communication. z Yellow ON: data transmission is occurring. z Yellow OFF: no data transmission. F USB host interface (USB1.1) (x2): connects a data transfer cable, USBcompatible printer, peripherals, or a PLC USB terminal port to the XBT GT.
XBT GK2000 Series Side XBT GK2000 series Part Identification Front Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup.
Side XBT GK2000 series Part Identification Rear 35010372 10/2010 101
Side XBT GK2000 series Part Identification Left and Right Bottom 102 Part Description H Expansion unit interface (EXT1): connects expansion units with communication features. I Ethernet indicator (except XBT GK2120): the LED turns ON or OFF to indicate the current status. z Green ON: Data transmission available. z Green OFF: No connection or subsequent loss of communication. z Yellow ON: Data transmission is occurring. z Yellow OFF: No data transmission.
Part K Description CF card access lamp: z Green ON: the CF card is inserted and the cover is closed, or the CF card is being accessed. z Green OFF: the CF card is not inserted or is not being accessed. 35010372 10/2010 L Serial interface COM1: connects a RS232C or RS422-485 (Serial) cable (from the host PLC) to the unit (COM1 port). M Power input terminal block: connects the units power cable’s input and ground wires to the unit.
XBT GK5330 Side XBT GK5330 Part Identification Front Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC C Status LED: Green (steady): normal operation (power is ON) or OFFLINE operation. Orange (steady): backlight burnout is detected. Orange (blinking): during software startup.
Side XBT GK5330 Part Identification Rear 35010372 10/2010 105
Side XBT GK5330 Part Identification Left and Right Bottom Part Description H Expansion unit interface (EXT1): connects expansion units with communication features. I Expansion unit interface (EXT2): connects expansion units with communication features. J Ethernet indicator: the LED turns ON or OFF to indicate the current status. z Green ON: data transmission available. z Green OFF: no connection or subsequent loss of communication. z Yellow ON: data transmission is occurring.
Part Description L CF card cover : The CF card socket and DIP switches are located in the CF card cover (they are accessible when the card cover is open). This cover must be closed when accessing the CF card (See Location of CF Card DIP Switches, page 112.) M Auxiliary input/output/voice output interface (AUX): this interface is used for: External reset Alarm output Buzzer output Sound output z z z z 35010372 10/2010 N Ethernet interface (10Base-T/100Base-TX): RJ-45 connector is used.
XBT GH2460 Side XBT GH2460 Part Identification Front A, B G C D E F F Part Description A Display: displays user created screens and remote equipment variables. B Touch panel: performs screen change operations and sends data to the host PLC C Status LED: Green ON: normal operation (power is ON) or OFFLINE operation. Orange ON: backlight burnout is detected. Orange (blinking): during software startup. Not lit: power is OFF. z z z z D Operation LED: z Green ON: the Operation switch is ON.
Side XBT GH2460 Part Identification Rear H I J K L P Q M M N O N Right R G R CF Card Cover Open I V S T U 35010372 10/2010 109
Part Description H Key Switch: Turning the key turns ON/OFF the XBT GH unit power supply. I CF card cover: The CF card socket and DIP switches are located in the CF card cover (they are accessible when the card cover is open). This cover must be closed when accessing the CF card (See Location of CF Card DIP Switches, page 112.) J Hook: A hook for temporarily hanging the XBT GH unit on a wall.
Terminal Configuration Switches Introduction The RS485 line polarization selector switch is available on all XBT GT and XBT GK series.
Location of CF Card DIP Switches On XBT GH, XBT GK, and XBT GT2000 and higher units (except XBT GT2110), the CF card DIP switches are located under the CF card cover. Parameter of CF Card DIP Switches The following table explains CF card DIP switches parameters for the targets. XBT GT2000 and higher and XBT GK 112 Dip Switch Function ON OFF 1 Controls downloading from CF card. The application downloads from the CF Card and transfers into the internal memory.
XBT GH 35010372 10/2010 Dip Switch Function ON OFF 1 Controls downloading from CF card. The application downloads from the CF Card and transfers into the internal memory. - 2 Forced Transfer mode Forced Transfer mode: ON Forced Transfer mode: OFF 3 Reserved - - 4 Forced close Controls the forced closing of the CF card cover (used when CF card cover is enabled. damaged). Forced close disabled.
The following diagram describes in detail the way the unit behaves in BOOT mode, based on the DIP switch settings and the CF card status: 114 35010372 10/2010
The following diagram describes in detail the way the unit behaves in RUN mode, based on the DIP switch settings and the CF card status: 35010372 10/2010 115
3.5 Dimensions Overview This section presents all the dimensions of XBT GT, XBT GK, and XBT GH units.
XBT GT1000 Series Dimensions 35010372 10/2010 117
Installation with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation with Screw Fasteners 35010372 10/2010 119
XBT GT1005 Series Dimensions The following illustrations show the dimensions for the XBT GT1105, 1135, and 1335 panels.
Dimensions with Cables 35010372 10/2010 121
Installation with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation with Screw Fasteners 35010372 10/2010 123
XBT GT2000 Series Dimensions The following four illustrations show the dimensions for the XBT GT2110, 2120, 2130, 2220, 2330, and 2930 panels.
Dimensions with Cables 35010372 10/2010 125
Installation with Spring Clips NOTE: Spring clip fasteners must be ordered separately (ref.
Installation with Screw Fasteners 35010372 10/2010 127
Dimensions of XBT GT2430 155.5 6.12 mm inch Top 59.5 2.34 135 5.32 5 0.20 123 4.84 167.5 6.
Dimensions of XBT GT2430 with Cables mm inch Top 74 11 0.43 100 3.94 72 2.83 45 1.77 42 1.65 23 0.91 2.
Installation of XBT GT2430 with Spring Clips mm inch 155.5 6.12 Top 53.25 2.10 59.5 2.34 123 4.84 135 5 0.20 5.32 163.5 6.44 167.5 6.60 Right Side Front NOTE: Spring clip fasteners must be ordered separately (ref. XBT Z3002) NOTE: Mounting XBT GT2430 with spring clips does not allow access to the COM1 and COM2 ports. If these ports are required, please use screw fasteners.
Installation of XBT GT2430 with Screw Fasteners Top Front 35010372 10/2010 134.4 5.29 123 4.84 5 0.20 59.5 2.34 135 5.31 144.4 5.29 167.5 6.
XBT GT4000 Series Dimensions 132 35010372 10/2010
Dimensions with Cables 35010372 10/2010 133
Installation with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation with Screw Fasteners 35010372 10/2010 135
XBT GT5000 Series Dimensions Dimensions of XBT GT5230 136 35010372 10/2010
Dimensions of XBT GT5230 with Cables 35010372 10/2010 137
Installation of XBT GT5230 with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation of XBT GT5230 with Screw Fasteners 35010372 10/2010 139
Dimensions of XBT GT5330/5340/5430 140 35010372 10/2010
Dimensions of XBT GT5330/5340/5430 with Cables 35010372 10/2010 141
Installation of XBT GT5330/5340/5430 with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation of XBT GT5330/5340/5430 with Screw Fasteners 35010372 10/2010 143
XBT GT6000 Series Dimensions 144 35010372 10/2010
Dimensions with Cables 35010372 10/2010 145
Installation with Spring Clips NOTE: XBT Z3002 spring clip fasteners must be ordered separately.
Installation with Screw Fasteners 35010372 10/2010 147
XBT GT7000 Series Dimensions 148 35010372 10/2010
Dimensions with Cables 35010372 10/2010 149
Installation with Spring Clips NOTE: XBT Z3002 spring clip fasteners have to be ordered separately.
Installation with Screw Fasteners 35010372 10/2010 151
XBT GK2000 Series Dimensions The following illustrations show dimensions for the XBT GK2120 and 2330 keypad panels.
Dimensions with Cables NOTE: The XBT GK2120 does not support Ethernet.
Installation with Spring Clips 154 35010372 10/2010
Installation with Screw Fasteners NOTE: XBT ZGFIX screw installation fasteners must be ordered separately.
XBT GK5330 Dimensions Dimensions of XBT GK5330 156 35010372 10/2010
Dimensions of XBT GK5330 with Cables 35010372 10/2010 157
Installation of XBT GK5330 with Spring Clips 158 35010372 10/2010
Installation of XBT GK5330 with Screw Fasteners NOTE: XBT ZGFIX screw installation fasteners must be ordered separately.
XBT GH2000 Series Dimensions Dimensions of XBT GH2460 The following illustrations show dimensions for the XBT GH2460 panels. 107.5 4.23 87.1 3.43 mm in. Top 174 6.85 224 8.
Dimensions of the Emergency Switch Guard 45.0 1.77 81.5 3.21 mm in. 65.0 2.
Panel Cut-out Dimension Inserting a XBT GT/XBT GK Create a panel cut-out and insert the unit into the panel from the front. The following illustration shows the panel cut-out for a XBT GT/XBT GK unit (example from the XBT GT1000 series). Dimensions The following table shows the panel cut-out dimensions for each unit: Unit A (mm) B (mm) A (in.) B (in.) C (mm) Screw Installation Fastener C (in.) Screw Installation Fastener C (mm) Spring Clips C (in.
Unit A (mm) XBT GT5330 XBT GT5340 XBT GT5430 259 B (mm) A (in.) B (in.) C (mm) Screw Installation Fastener C (in.) C (mm) Screw Spring Installation Clips Fastener C (in.) Spring Clips +0.04 7.91 -0 1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24 -0 -0 +0.04 10.20 -0 XBT GT6330 XBT GT6340 +1 301.5 -0 +1 227.5 -0 +0.04 11.87 -0 +0.04 8.96 -0 1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24 XBT GT7340 +1 383.5 -0 +1 282.5 -0 +0.04 15.10 -0 +0.04 11.12 -0 1.6 to 10.0 0.06 to 0.
Installation Fasteners Introduction Two types of fasteners can be used to mount the XBT GT and XBT GK ranges: z z screw installation fasteners, spring clips. Unit Spring Clips Screw Installation Fasteners XBT GT1000 series 2 4 XBT GT1005 series 2 4 XBT GT2000 series 2* 4 XBT GT4000 series 4 4 XBT GT5000 series 4 4 XBT GT6000 series 4 4 XBT GT7000 series 4 8 XBT GK2000 series 10 4 XBT GK5000 series 12 8 XBT GK series delivered with spring clips.
Spring Clip Dimensions Screw Installation Fasteners Dimensions 35010372 10/2010 165
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35010372 10/2010 Installation and Wiring 4 Overview This chapter describes the installation procedures and the wiring principles for XBT GT, XBT GK, and XBT GH. What's in this Chapter? This chapter contains the following sections: Section 35010372 10/2010 Topic Page 4.1 Installation 4.2 Wiring Principles 176 4.3 Tool Port Connector 185 4.4 Ethernet Cable Connector 190 4.5 CF Card 193 4.6 USB Port 197 4.7 AUX Connector 211 4.8 Cable Connector 213 4.
4.1 Installation Installation Procedures Introduction Before installing the unit into a cabinet or panel, read the instructions below. The installation gasket and installation fasteners (screw installation fasteners or spring clips) are required when installing the unit. CAUTION IMPROPER USE Do not use the cardboard display stand for industrial operation. Failure to follow these instructions can result in injury or equipment damage.
Stage Description 3 Do not insert the joint of the installation gasket in the corner of the unit. Insert the joint only in the straight sections of the groove at the bottom of the product. If you insert the joint incorrectly, the joint will be pulled so that it may cause the installation gasket to be torn.
Panel setup procedure Stage Description 1 Check that the installation panel or cabinet’s surface is flat, in good condition and has no jagged edges. Metal reinforcing strips may be attached to the inside of the panel, near the panel cut-out, to increase the panel’s rigidity. 2 Panel thickness depends on the unit. Decide the panel’s thickness based on the level of panel strength required: 1.6 mm (0.06 inch) to 5 mm (0.2 inch) for XBT GT1000/1005/2000 series, 1.6 mm (0.06 inch) to 10 mm (0.
Stage Description 7 When installing the unit in enclosure type 4 compliant environment, use only the installation fasteners supplied with the unit (screw installation fasteners for XBT GT series and spring clips for XBT GK series). 8 For easier maintenance, operation and improved ventilation, install the unit at least 100 mm [3.94 in.
Step Action 1 Place the unit on a clean and level surface with the display panel facing downward. 2 Check that the unit’s installation gasket (see page 236) is seated securely into the gasket’s groove, which runs around the perimeter of the panel’s frame. 3 Create the correct sized opening required to install the unit, using the installation dimensions (see page 162). 4 Insert the unit (example from the XBT GT1000 series) into the panel cut-out:.
Step 6 7 Action Lock the spring clips by pressing simultaneously on the top and the bottom with two fingers. To remove the spring clips: z Unlock the spring clips by pressing on the back: NOTE: Spring clips fasteners are required for NEMA Type 4 protection for XBT GK series. Installation with Screw Fasteners CAUTION TERMINAL UNSTEADY WHEN UNSECURED Keep terminal stabilized in the panel cut-out while you are installing or removing the spring clips.
Step 174 Action 4 Insert the unit (example from the XBT GT1000 series) into the panel cut: 5 Insert the installation fasteners into the unit‘s insertion slots situated on the left and right side of the unit and slide them to the back.
Step 7 Action Use a Phillips screwdriver to tighten each fastener screw and secure the unit in place. The necessary torque is 0.5 Nm (4.4 lb-in): CAUTION BROKEN ENCLOSURE Do not exert more than 0.5 Nm (4.4 in-lb) of torque when tightening the fastener’s screws. Tightening the screw with excessive force can damage the unit’s plastic case. Failure to follow these instructions can result in injury or equipment damage.
4.2 Wiring Principles Overview This section presents XBT GT and XBT GK wiring principles.
Connecting the Power Cord Introduction Follow these instructions when supplying power to the unit. NOTE: z z When the frame ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to meet EMC level immunity. The shield ground (SG) and FG terminals are connected internally in the unit. NOTE: z z z z Remove power before wiring to the power terminals of the unit.
Power Plug Illustration 1 - Power plug for XBT GT1000/1005/2000/4000 series and XBT GK2000 series 2 - Power plug for XBT GT5000/6000/7000 series and XBT GK5000 series Connection Wire + 24 V - 0V FG Grounded terminal connected to the unit chassis. How to connect the Power Cord The following table explains how to connect the power plug: Step Action 1 Remove the power cord from the power supply. 2 Remove the power plug from unit. 3 Remove 7 mm (.28 in.
Example of Power Cord’s Connection The following illustration displays a connection’s example of the power cord on the XBT GT1000 series: 35010372 10/2010 179
Connecting the Power Supply Precautions z z z z z z Connect the power cord to the power connector on the side of the unit using the power plug. Between the line and the ground, be sure to use a regulated power supply with a Class 2 power supply To increase the electromagnetic noise resistance, be sure to twist the ends of the power cord wires before connecting them to the power plug.
Power Supply Connections For ease of maintenance, use the following optional connection diagram to set up your power supply connections. NOTE: z z Ground the surge absorber (E1) separately from the unit (E2). Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply.
Grounding Take the following precautions for grounding the unit. Exclusive Grounding Connect the frame ground (FG) terminal on the power plug to an exclusive ground. Grounding Procedure Step Action 1 Check that the grounding resistance is less than 100 Ω. (1). 2 The FG wire should have a cross sectional area greater than 2 mm (1). Create the connection point as close to the unit as possible, and make the wire as short, as possible.
If exclusive grounding is not possible, use a common connection point.
Input/Output Line Placement Introduction Input and output signal lines must be separated from the power supply cables for operating circuits. If this is not possible, use a shielded cable and connect the shield to the unit’s FG terminal.
4.3 Tool Port Connector Overview This section describes the Tool Port Connector Installation.
Making Tool Port Connections Introduction The XBTZG915 and XBTZG925 data transfer cables can be attached to the tool port on XBT GT1000 Series units to allow transferring of data from the computer to the XBT GT. See Parts Identification and Functions, page 78. CAUTION LIVE VOLTAGE Unplug the XBT GT unit’s power cord from the 24 VDC power supply prior to attaching or detaching any connector(s) to or from the XBT GT. Failure to follow these instructions can result in injury or equipment damage.
USB Driver Installation Introduction Use the USB data transfer cable to download data from a PC running Vijeo Designer to the unit. It connects to the tool port of the unit. Installation Requirements PC, Microsoft Windows 2000 (SP4 and up), XP (SP2 and up), and Vista Business operating system (OS). Vijeo Designer Installation CD. Consider the following when installing the USB driver: z z z z Do not connect the USB data transfer cable until told to do so in the instructions.
Post-Installation Check Execute the following check after installation: Step 1 Action On the target machine, make sure the USB cable is physically connected to the USB port. 2 On the PC, make sure the USB cable is physically connected to the USB port. 3 On the desktop, right-click My Computer and click Properties. 4 In the System Properties dialog box, select the Hardware tab, and then click Device Manager. 5 Confirm that Schneider Electric XBT ZG925 COM3 is listed below Ports [COM & LPT].
Troubleshooting Problem/Symptom Solution The USB cable is not recognized. Connect the cable correctly, or restart your PC. Also, when connecting a USB hub, make sure to connect it directly to your PC’s USB port. The Plug and Play is not functioning correctly. You are unable to use the USB cable after connecting it to a USB hub. The power supplied from the hub may be insufficient. Make sure the hub is selfpowered. Connect the cable directly to the PC USB port.
4.4 Ethernet Cable Connector Presentation Introduction The XBT GT series (except for the XBT GT1100/1105/2110/2120/2220 models) and the XBT GK series (except for the XBT GK2120) comes equipped with an IEEE802.3 compliant Ethernet interface, that transmits and receives data at 10 Mbps or 100 Mbps.
Ethernet Cable Connector The following illustration displays the location of the RJ45 Ethernet cable connector: XBT GT1130 XBT GT1135/1335 XBT GT2130/2330/2930 XBT GT2430 Bottom Bottom Bottom Right Side XBT GT4000 series Bottom 35010372 10/2010 XBT GT5000/6000/7000 series Left Side XBT GK2330 Right Side XBT GK5330 Bottom 191
CAUTION IMPROPER CONNECTIONS CAN DAMAGE COMMUNICATION PORTS z z z z Do not confuse the RJ45 Ethernet connector with the RJ45 COM1/COM2 serial port. Do not connect the serial cable to the Ethernet port. Do not connect the Ethernet cable to the serial port. Carefully observe the product markings distinguishing between the Ethernet and serial ports. Failure to follow these instructions can result in injury or equipment damage. NOTE: Ethernet networks should be installed by a trained and qualified person.
4.5 CF Card CF Card Installation and Removal Introduction CF Cards can be used store the following types of data: z z z z Historical Data Recipe Data Alarm Data Project Backups Please refer to the Vijeo Designer Online Help for more information on using the CF Card in your project.
Precautions When using the unit and a CF card, follow the precautions below: Prior to inserting or removing a CF card, be sure that the ACCESS lamp is not flashing. Only remove the CF card when the light is either OFF or Solid Green. If you do not, CF card internal data may be damaged or lost. See Location of CF Card DIP Switches for details. z Check that the CF card DIP switch settings are appropriate (see page 112).
Inserting the CF Card Use the following steps to insert the CF card. Step 35010372 10/2010 Action 1 Slide the CF card cover in the direction shown here, then upwards to open the cover. 2 Insert the CF card in the CF card Slot, until the ejector button is pushed forward. 3 Close the cover. (As shown). 4 Confirm that the CF Card Access LED turns ON. You cannot access the CF Card with the CF Card cover opened.
Removing the CF Card Simply reverse the steps shown in the previous procedure. Prior to removing the CF card, confirm that the CF Card Access LED is turned OFF. The following figure displays how to remove the CF card: Eject Button CF Card Handling The CF card has a life expectancy of 100,000 write cycles. Therefore, be sure to back up all CF card data regularly to another storage media. (100,000 times assumes the overwriting of 500 kilobytes of data in DOS format).
4.6 USB Port Overview This section presents the USB port.
Important Considerations When Using the USB Port Introduction The following units have a USB port: z z z z z z z z XBT GT1005 series XBT GT2000 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK series XBT GH series Data transfer cable (XBT ZG935) can be attached to the USB port to allow transferring of data from the computer to the unit.
USB Data Transfer Cable (XBT ZG935) - USB Driver Installation Important information Follow the procedure described below to prevent damage to the cable connector or the unit. z z z z z Do not connect the USB data transfer cable until told to do so in the instructions. When connecting the USB data transfer cable to the PC or to the unit, insert the cable’s connector at the correct 90° angle. When disconnecting the cable, make sure to hold the connector, not the cable itself.
Post-Installation Check Perform the following check after installation: Step 1 Action On the target machine, make sure the USB cable is physically connected to the USB port. 2 On the PC, make sure the USB cable is physically connected to the USB port. 3 On the desktop, right-click My Computer and click Properties. 4 In the System Properties dialog box, select the Hardware tab, and then click Device Manager.
USB Clamp Introduction When using a USB device, you can attach a USB clamp to the USB interface on the side of the unit to prevent the USB cable from being disconnected. The USB clamp can be used with the following units: z z XBT GT2000 series XBT GK series CAUTION LIVE VOLTAGE Remove power before attaching or detaching any connector(s) to or from the unit. Failure to follow these instructions can result in injury or equipment damage.
Attaching the USB Clamp to the XBT GT Series Step 202 Action 1 Insert the USB clamp into the slot in front of the unit’s USB port and pull it down and forward. 2 Pass the band of the USB collar through the bridge of the USB clamp. 3 Insert the USB cable into the port. Fasten the band around the plug and secure it with the collar.
Attaching the USB Clamp to the XBT GK Series Step Action 1 Attach the USB clamp to the USB Host Interface on the main unit. Insert the USB clamp into the USB clamp places as shown in the picture below. 2 Insert the USB cable into the USB host interface. 3 Attach the USB collar to the USB cable and to the USB clamp to fix the USB cable in place. If you are installing a second USB cable, repeat steps 2 and 3.
Releasing the USB Clamp on the XBT GT Series Lower the tab and lift the collar to release the plug.
Removing the USB Clamp on the XBT GK Series Step 35010372 10/2010 Action 1 Release the USB collar and remove it. 2 Remove the USB cable. 3 To remove the USB clamp, lift it up.
USB Holder Introduction When using a USB device, you can attach a USB holder to the USB interface on the side of the unit to prevent the USB cable from being disconnected. The USB holder can be used with the following units: z z z z z XBT GT1005 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series CAUTION LIVE VOLTAGE To prevent an electric shock, unplug the unit’s power cord from the 24 VDC power supply prior to attaching or detaching any connector(s) to or from the unit.
Attaching the USB Holder Step 1 35010372 10/2010 Action Attach the USB holder to the USB Host Interface on the main unit. Hook the upper pick of the USB holder to the attachment hole of the main unit, and insert the lower pick as shown below to fix the USB holder.
Step 2 208 Action Insert the USB cable into the USB host interface.
Step 3 Action Attach the USB cover to fix the USB cable in place. Insert the USB cover into the tab of the USB holder. If you are installing a second USB cable, repeat steps 2 and 3.
Removing the USB Holder Lift up the tab of the USB holder and then remove the USB cover.
4.7 AUX Connector AUX Connector Introduction You can connect the cable to the AUX connector to perform an external reset input or a speaker output. The AUX connector can be used with the following XBT GT units: z z z z z XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK5330 CAUTION LIVE VOLTAGE Remove power before attaching or detaching any connector(s) to or from the unit. Failure to follow these instructions can result in injury or equipment damage.
Step 212 Action 4 Insert the cable into the circular-shaped hole and pull out the driver. The cable is then fixed. 5 Insert the AUX connector into the AUX input/output and sound output interface.
4.8 Cable Connector Attaching the Cable Connector to the XBT GH Introduction The functionality of XBT GH units, such as the use of additional ports and card readers, can be extended by connecting XBT GH units to peripheral devices via a device cable. CAUTION INCORRECT USB CONNECTION SEQUENCE Always connect the connection device side first, and the XBT GH unit side last. Doing otherwise may damage the circuitry of the device or the XBT GH unit.
Step 214 Action 2 Turn the cable connector so that the surface marked with a triangle faces up. Insert the cable connector into the XBT GH connector until it clicks. 3 Turn the cable connector lock ring (as shown) to lock the connector, so that the triangle mark (for LOCK) on the lock ring is aligned with the triangle mark on the cable connector.
Removing the Cable Connector Use the following steps to detach the cable connector from the XBT GH connector. Step 35010372 10/2010 Action 1 Turn the lock ring (as shown) so that the triangle mark on the lock ring is displaced from the triangle mark on the cable connector. 2 Pull out the cable by holding the cable connector.
4.9 Emergency Switch Guard Attaching the Emergency Switch Guard to the XBT GH Introduction Install the emergency switch guard to a XBT GH unit to prevent the emergency switch from being accidentally turned on, for example, if the unit is dropped or placed upside down on a desk. The emergency switch guard complies with Safety Category 1 (ISO13840-1).
Step 3 Action Align the three screw holes of the emergency switch guard with the screw holes of the XBT GH unit. Fasten the two points in the front, and the one point in the XBT GH unit’s rear side with the screws. NOTE: Tightening each screw with excessive torque may result in damage to the equipment. Appropriate tightening torque is 0.5 Nm. 4 35010372 10/2010 The following is an illustration of the complete mounting configuration.
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35010372 10/2010 Setting and Debugging II Overview This part describes the settings available on the target machine as well as how to debug the unit.
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35010372 10/2010 Settings 5 5.1 Settings Overview This section describes the settings on all XBT GT, XBT GK, and XBT GH units.
Types of Settings Introduction You can use the Settings menu to configure the unit. Depending on how you use your XBT GT, XBT GK, or XBT GH, you can display the Settings menu using three different methods: z z z Use a switch, Touch the top-left corner of the panel when powering up, Touch two corners of the panel successively while the application is running. You can select which methods your application uses in the Vijeo Designer editor’s Target properties.
Offline Settings Introduction The offline settings cannot be changed while a user application is running. Offline Tab See the Vijeo Designer online help for information on accessing the offline settings tab. Changing Network Settings The following procedure applies to all units except the XBT GT1100 and XBT GT1105. Step Action 1 In the Settingsmenu, touch the Offline tab. 2 Touch the Network icon. 3 Touch any of the three fields (IP Address, Subnet Mask, or Default Gateway) and a keypad will appear.
Changing Backlight Control Step Action 1 In the Settings menu, touch the Offline tab. 2 Touch the Backlight icon. 3 In the Backlight Control, define the backlight operations. z Wait: To extend the life of the backlight, you can set up the unit so that it turns off the backlight when the panel is inactive (idle) for the defined period of time, (Idle means the unit panel has not been touched). The factory setting for this item is OFF.
System Settings Introduction You can change system settings while the user application is still running. System tab See the Vijeo Designer online help for information on accessing the System Settings tab. Stylus The stylus setting is not supported for XBT GT1100/1130 and XBT GH series units. Changing the Date/Time Step Action 1 In the Settings menu, touch the System tab. 2 Touch the Date/Time icon. 3 Touch any of the Date or Time fields and a data entry keypad will display.
Displaying Version Information Step Action 1 In the Settings menu, touch the System tab. 2 Touch the Ver.Info icon. Version information displays the version number of the runtime and the version and build number of the editor that was used to design the user application. Displaying Memory Statistics Step Action 1 In the Settings menu, touch the System tab. 2 Touch the Memory icon. z DRAM describes the amount of memory currently being used by the application.
35010372 10/2010 Troubleshooting 6 Overview This chapter describes how to find and resolve problems with the XBT GT, XBT GK and the XBT GH.
Troubleshooting Checklists Introduction When a problem occurs, to go through the checklist and follow the instructions given. Here are the main problems that may occur when using an XBT GT, XBT GK or XBT GH. z z z z z Panel display is blank, Connected equipment cannot be used, Panel does not respond or responds very slowly, Panel beeps when powered on, Cannot change the date or time. NOTE: Contact your local Schneider Electric vendor or the vendor who sold you the unit.
Connected Equipment Cannot be Used If the unit does not communicate correctly with connected equipment, perform the following check steps: Step Check/Operation Solution 1 Is the power supply OFF or disconnected? Verify the power supply connections and levels.
Step Check/Operation Solution 4 If touch response is slow, does it happen If the panel displays the values of a large on a specific panel? number of equipment variables, you may want to redesign the panel and separate the variables into different panels and download again. 5 If touch response is slow, the target’s CPU may be very busy communicating with external equipment. To resolve this problem, try each of the following in the Vijeo Designer editor and download again.
Cannot change the Date or Time If you cannot change the date or time:. Problem Solution z Run the unit continuously for 24 hours, The date and time keeps reverting to a (the battery needs 96 hours to be different date and time when you try to recharged fully). change the date or time. The lithium backup battery for the internal clock has probably z Try to change the clock setting again. run out of power. If the symptom continues, the battery may need replacement.
Self Test List Introduction The XBT GT, XBT GK, and XBT GH units are equipped with a number of diagnostic features that can be used to check the systems and the interfaces for any problems. Self Test From the Settings menu, touch the Offline tab and then the Self Test icon. Self Test menu appears. See the Vijeo Designer online help for information on accessing the Offline tab. Self Tests The following tests can be accessed from the Self Test menu. Test Description Char.
Wiring for COM 1, COM 2 tests When testing the serial port, depending on which port and which communication format you are testing, you may need to attach a loopback cable with wiring as defined below: 35010372 10/2010 RS-232C RS-422 XBT GT1000 in COM1 Not available.
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35010372 10/2010 Maintenance 7 Overview This chapter explains how to maintain your XBT GT, XBT GK, and XBT GH.
Regular Cleaning Cleaning the display When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit. Cleaning the Gasket The gasket protects the unit and improves its water resistance. Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Inserting the Gasket The gasket must be inserted correctly into the groove to comply with IP65. The upper surface of the gasket should protrude approximately 2 mm [0.08 inch] out from the groove. Verify that the gasket is correctly inserted before installing the unit into a panel. NOTE: Be sure the gasket's seam is inserted into the straight bottom section of the groove. Inserting it into a corner may lead to eventual tearing.
Periodic Check Points Operation Environment z z z The operating temperature should be within the allowable range (0 ° C to 50 ° C) (32 ° F to 122 ° F). The operating humidity should be within the specified range (10 %RH to 90 %RH), dry bulb temperature of 39 ° C (102 ° F) or less. The operating atmosphere should be free of corrosive gases. Electrical Specifications The input voltage should be within 19.2 to 28.8 VDC.
Replacing the Backlight Introduction The following maintenance applies only to the XBT GT5000/6000/7000 series units. There are no servicable parts inside the XBT GT1000/2000/4000 series, the XBT GK series, or the XBT GH series. The XBT GT5000/6000/7000 series units’ backlight can be replaced by the customer. Please see the Instruction Sheet that comes with replacement backlights for details on how to replace the backlight. Contact your local distributor for more information.
CAUTION BROKEN BACKLIGHT z z z z Do not touch the glass directly. Disconnect the PCB connector from the board only. Do not try to remove the backlight’s PCB connector leads from the backlight. Refer to backlight replacement kit quick reference guide for complete details. Failure to follow these instructions can result in injury or equipment damage.
Index 35010372 10/2010 B AC Index Symbols Peripherals Edit Mode, 26 Run Mode, 28, 30 A Accessories, 32 AUX Connector, 211 C Cable Connector Installation, 213 Removal, 215 Certifications and Standards, 21 CF Card Installation, 193 Removal, 196 Clock, 53 Connecting the Power Cord, 177 Connecting the Power Supply, 180 D Emergency Switch Guard Installation, 216 Ethernet Cable connector, 191 Interface, 66 F Fasteners, 164 G Grounding, 182 I insert label XBT GH, 61 insert label XBT GK, 61 Installation C
Index L label insert label XBT GH, 61 insert label XBT GK, 61 inserting insert labels, 61 printing insert labels, 61 M Maintenance Check points, 238 Cleaning, 236 Replacing the backlight, 239 Memory, 53 O Offline Settings, 223 P Panel Cut-out Dimensions, 162 Part number XBT GH2460, 16 XBT GK2120, 15 XBT GK2330, 15 XBT GK5330, 15 XBT GT1100, 14 XBT GT1105, 14 XBT GT1130, 14 XBT GT1135, 14 XBT GT1335, 14 XBT GT2110, 14 XBT GT2120, 14 XBT GT2130, 14 XBT GT2220, 14 XBT GT2330, 14 XBT GT2430, 14 XBT GT2930,
Index Specifications 3-Position Switch, 59 Alphanumeric Keys, 57 COM, 68 COM1, 65, 68 COM2, 66, 72 Cursor Keys, 56 Display, 47 Electrical, 41 Emergency Switch, 59 Enviromental, 42 Ethernet, 66 Fine Tuning, 58 Interfaces, 65 Key Switch, 58 Keypads, 56 LEDs, 58 Memory, 66 Operation Switch, 59 Pointer, 56 Pointer, Keypads, Switches and LEDs, 56 Structural, 44 USB, 66 STN, 47 System Settings, 225 T TFT, 48 Tool Port Connector, 186 Touch panel, 54 Troubleshooting, 228 U USB Cable Clamp, 201 Data Transfer Cabl
Index XBT GT1135 Dimensions, 120 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 79 System Settings, 225 XBT GT1335 Dimensions, 120 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 79 System Settings, 225 XBT GT2110 Dimensions, 124 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 81 System Settings, 225 XBT GT2120 Dimensions, 124 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 81 System Settings, 225 XBT G
Index XBT GT5340 Dimensions, 140 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 91 System Settings, 225 XBT GT5430 Dimensions, 140 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 91 System Settings, 225 XBT GT6330 Dimensions, 144 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 94 System Settings, 225 XBT GT6340 Dimensions, 144 Offline Settings, 223 Panel Cut-out Dimensions, 162 Parts Identification, 94 System Settings, 225 XBT G
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