RFID OsiSense® XG EIO0000000046 03/2013 RFID ® OsiSense PROFIBUS Splitter Box User Guide EIO0000000046.02 04/2013 www.tesensors.
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the Accessories Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 Installation. . . . . . . .
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Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
About the Book At a Glance Document Scope This document describes the installation and use of the OsiSense® XG PROFIBUS Splitter Box. The OsiSense® XG PROFIBUS Splitter Box enables OsiSense® XG compact RFID stations to be connected on PROFIBUS-DP network in distributed automation systems using pre-assembled cables. This splitter box is used to connect three XGCS compact stations on a PROFIBUSDP network (up to 15 stations could be connected with T-connectors).
User Comments We welcome your comments about this document. You can reach us by e-mail at customer-support@tesensors.com.
RFID OsiSense® XG Presentation EIO0000000046 03/2013 Presentation 1 Introduction This chapter presents the OsiSense® XG PROFIBUS Splitter Box and the associated range of accessories.
Presentation Overview Introduction This section gives a detailed technical description of the OsiSense® XG PROFIBUS Splitter Box.
Presentation Overview of the Accessories Range Connection Accessories (1) 3 1 2 (1) Refer to OsiSense® XG compact stations user guide for compact stations accessories.
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RFID OsiSense® XG Installation EIO0000000046 03/2013 Installation 2 Introduction This chapter provides all required information for installing an OsiSense® XG PROFIBUS Splitter Box.
Installation Installing the Splitter Box Description The OsiSense® XG PROFIBUS Splitter Box can be mounted directly onto a wall or a machine. Four threaded mounting holes have been provided for this purpose inside the splitter box. WARNING LOSS OF ENCLOSURE PROTECTION To achieve enclosure protection level of IP65: Properly fit all connectors with cables or sealing plugs and tighten. Install cover onto the splitter box and tighten screws to 0.5-3.0 Nm (4.4-26.5 lbin).
Installation EMC Compatibility Product Compliance This product complies with the European directive 89/336/CEE on "electromagnetic compatibility". The products described in this manual meet all the electromagnetic compatibility (EMC) conditions and are compliant with the applicable standards.
Installation Cable Routing Make sure that the following basic wiring rules are followed: Keep the data wire and the power cables apart from one another, in so far as is possible. Make sure there is a space of at least 10 cm (3.94 in) between the data wires and the power cables. The data wires and power cables must only cross at a right angle to one another. It is advisable to route the data wires and power cables through separate shielded ducts.
RFID OsiSense® XG Splitter Box Characteristics and Wiring EIO0000000046 03/2013 Splitter Box Characteristics and Wiring 3 Introduction This chapter provides an overall description of the characteristics and wiring of the OsiSense® XG PROFIBUS Splitter Box.
Splitter Box Characteristics and Wiring Characteristics Environment Characteristics Characteristic Description Operating temperature 0...+55° C (-32...+131° F) Storage temperature -25...+85° C (-13...+185° F) Relative humidity 30...95% non condensing Degree of protection IP65 Vibration resistance conforming to EN 60068.2.6 2 mm from 5 to 29.5 Hz / 7 gn from 29.5 to 150 Hz Shock resistance conforming to 30 g/11 ms EN 60068.2.
Splitter Box Characteristics and Wiring PROFIBUS Fieldbus Characteristics Characteristic Description Topology Linear bus with terminators Transmission mode Half Duplex Transmission rate 9.6 / 19.2 / 93.75 / 187.
Splitter Box Characteristics and Wiring Connectors description Pin Assignment Connector Pin Color Assignment Stations connector (M12 5-pin female, Acoding) 1 - Earth 2 - 24 VDC 3 - 0 VDC 4 - D0 5 - D1 Power supply connector (M12 4-pin male, 1 A-coding) 2 Red 24 VDC - NC 3 Black 0 VDC 4 - NC Power supply cable XGS Z09L•• NOTE: The M12 configuration connector is only for Schneider Electric internal use.
RFID OsiSense® XG PROFIBUS Network Interface EIO0000000046 03/2013 PROFIBUS Network Interface 4 Introduction This chapter provides theoretical background on PROFIBUS fieldbus operation. What Is in This Chapter? This chapter contains the following sections: Section EIO0000000046 04/2013 Topic Page 4.1 Wiring to the PROFIBUS Fieldbus 22 4.2 General Principles 28 4.
PROFIBUS Network Interface 4.1 Wiring to the PROFIBUS Fieldbus Introduction The following section describes the element required for wiring the splitter box to the PROFIBUS fieldbus.
PROFIBUS Network Interface Fieldbus Connection Description The splitter box can either be in the middle of the chain connection or at line end. The fieldbus is connected via 5-pin M12 connectors (B-coding). Pin Assignment The following diagram shows a front view of the bus connectors (B-coding) "53 ).
PROFIBUS Network Interface Correspondance between SUB-D 9-pin Connectors and M12 5-pin Connectors The following table shows the correspondence between pins on 9-pin SUB-D connectors and on 5-pin M12 connectors: 9-pin SUB-D connector SUB-D pin Signal Meaning M12 pin 1 Shielding Shielding/earthing 5 2 M24 24 V output earth - 3 B-RxD/TxD-P * Receive/transmit data - positive (red) 4 4 CNTR-P Control signal for repeaters - positive (direction control): not used - 5 DGND * Discrete earth 3
PROFIBUS Network Interface Address Configuration / Transmission Speed Method Follow the steps described below: Step Action 1 Switch off the Splitter Box. 2 Unscrew the four screws on the cover and remove it. 3 Set the splitter box address using the rotary switches. 4 Screw the cover back on (0,5...3 Nm (4.4...26.5 lb-in)). WARNING EQUIPMENT DAMAGE Turn off power supplying the Splitter Box before opening the cover. Do not touch electrical circuit components contained in the Splitter Box.
PROFIBUS Network Interface Assignment of the Address on the Network The addresses can be configured from 0 to 99. However the following addresses are reserved: 0 to 1: for the DP masters, 2 to 99: for the slaves. When assigning the addresses, each slave and/or master must be assigned to a specific and unique address. A configured address is acknowledged at boot-up. It cannot be modified if the cover is not removed. NOTE: The default factory setting is the address 2.
PROFIBUS Network Interface End of Line Termination Description Each PROFIBUS segment start and end must have a line termination. The splitter box has no active line termination. You must use an end of line termination on the OUT PROFIBUS connector if you place the splitter box at one of the ends of a bus segment.
PROFIBUS Network Interface 4.2 General Principles About the PROFIBUS Network PROFIBUS and PROFIBUS-DP PROFIBUS is an open and independent communication standard adapted to industrial applications. PROFIBUS-DP (Process Fieldbus Decentralized Peripheral) is the PROFIBUS version optimized for high speed data transmission within a decentralized I/O architecture. Role PROFIBUS enables devices from different manufacturers to communicate without needing a specific interface.
PROFIBUS Network Interface Operating Diagram 4XDQWXP %XV 3URILEXV '3 3UHPLXP ;*& 6 $79 ( )7% '3 ;*6 = 3'3 ;*& 6 0RPHQWXP )7% '3 ;*6 = 3'3 PROFIBUS Standards Openness and independence are defined by following international standards IEC 61158 and IEC 61784. The PROFIBUS standard is detailed in standard EN 50170.
PROFIBUS Network Interface 4.3 Behavior Behavior patterns of the OsiSense® XG PROFIBUS Splitter Box Behavior at Boot-up At power up, the Splitter Box is in listening mode in order to adapt its transmission speed to the one used on the network. As soon as it is detected by the master, it receives its configuration and settings data. Once the configuration is complete, it is operational and ready to exchange data.
RFID OsiSense® XG Data Access to OsiSense® XG Stations EIO0000000046 03/2013 Data Access to OsiSense® XG Stations 5 Data Exchanges Presentation The diagram below illustrates the data exchanges: Two memory buffers are integrated in the Splitter Box XGS Z33PDP: Output Data Buffer for: ® commands addressed to OsiSense XG stations, written from PROFIBUS network.
Data Access to OsiSense® XG Stations Data Buffer Structure The following table describes the Output Data Buffer structure of the Splitter Box XGS Z33PDP: Register (16 Bits) Description 1st NA 2nd Bit 0 = Read command trigger bit 3rd Bit 0 = Write command trigger bit 4th RFID station slave address (1 to 15) 5th Start address of the Read/Write command 6th Quantity of registers to Read/Write (1 to 49) 7th Quantity of bytes to Read/Write (2 x qty of registers) 8th Data 1 9th Data 2 10th Da
Data Access to OsiSense® XG Stations The following table describes the Input Data Buffer structure of the Splitter Box XGS Z33PDP: Register (16 Bits) Description 1st Status bit (bit C): 1= ok 0= missing RFiD station (see page 50) MSB LSB 2nd NA Counter of Read commands 3rd NA Counter of Write commands 4th Total Data bytes received (Read command only) Address of the RFID station 5th Command codes (03h for read 10h for write) and error status bit (bit 15) Bit 15 = 1: negative answer from the
Data Access to OsiSense® XG Stations Step Action 2 Toggle the Command trigger bit (2nd register of the Output Data Buffer for read 3rd register of the Output Data Buffer for write). The command is sent to the OsiSense® XG station. 3 Test the Counter of Read or Write commands (2nd or 3rd register of the Input Data Buffer), when the OsiSense® XG station has answered to the command, the splitter box increments this register. 4 The answer can be read by the PLC.
Data Access to OsiSense® XG Stations Read Command Example This example describes a read command of two words from address 5 to the OsiSense® XG station at @ 3.
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RFID OsiSense® XG Software Installation EIO0000000046 03/2013 Software Installation 6 Installation with PL7 Pro/Unity/SyCon Pre-requisites Below is a description of how to install an OsiSense® XG PROFIBUS Splitter Box slave with a Premium PLC associated to the TSX PBY100 communication coupling device, using the PL7 Pro or Unity software workshop. The pre-requisites for installation are as follows: The GSD file (SE100BBB.
Software Installation Perform the following steps to configure the Splitter Box: Step Action 1 In the menu Insert select Master.... Add the TSX PBY100 Master module. 2 Access the master configuration menu by double-clicking the master icon or by selecting the Master Configuration... option in the Settings menu. Check that the Auto addressing check box is ticked. Master Configuration OK General Description Master1 Station address 1 Device Cancel TSX PBY 100 General DP Master Settings...
Software Installation Step Action 3 Configure the bus by clicking on the menu Settings -> Bus Parameter... Bus Parameter OK 4 EIO0000000046 04/2013 Baud rate 1500 kBits/s Optimize By SyCon Cancel Edit... In the menu Insert select Slave.... Configuration is carried out by selecting the Splitter Box to be installed. In the following illustration, the XGS Z33PDP Splitter Box can be selected from the "Available slaves" list, which corresponds to the SyCon software workshop product catalog library.
Software Installation 40 Step Action 5 Access the configuration menu by double-clicking the product icon (see illustration below) or by selecting the Slave Configuration... option in the Settings menu. 6 Select one IN/OUT module in the list, then insert it into the second table by clicking on the Add Module button. Add more modules if necessary (Input data length = 14...112 bytes - Output data length = 10...112 bytes).
Software Installation Step Action 7 The length of the input or output data is indicated in the columns: "I Len": Input length "O Len": Output length The length also depends on the data type ("Type" column): "IW": Input word "OW": Output word The address of the input or output data in the PLC memory is shown in the columns: "I Addr.": Input address "O Addr.
Software Installation Second Phase: PL7 Pro/Unity The second phase is performed by PL7 Pro or Unity. Once the ASCII file is selected, the master initializes the network devices and gives them the start-up command. Proceed as follows: Step Action 1 In the TSX PBY100 card configuration screen, select the ASCII configuration file (.cnf) generated by SyCon by clicking on the Load CNF button. The "PROFIBUS-DP slave configuration" area then shows all the configured slaves.
Software Installation Write Command Example This example describes a write command of two words from address 5 to the OsiSense® XG station at address 3.
Software Installation Input Word (%IW) Description Value MSB LSB 2 00 Write command count 3 Total byte count Slave address 0503h 4 Command code Error code 9004h - Read command example This example describes a read command of two words from address 5 to the OsiSense® XG station at address 3.
Software Installation The table below illustrates the station answer in the input data buffer in case of addressing error (out of memory range): EIO0000000046 04/2013 Input Word (%IW) Description 0 Status word MSB Value LSB - 1 00 Read command count - 2 NA NA - 3 Total byte count Slave address 0903h 4 Command code Error code 8302h 45
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RFID OsiSense® XG Diagnostics EIO0000000046 03/2013 Diagnostics 7 Introduction Diagnostics information simplifies installation and accelerates error searching This chapter provides the elements necessary for diagnostics by: LED display, Software.
Diagnostics Diagnostic LEDs Description 6 LEDs allow you to diagnose the Splitter Box communication status: No.
Diagnostics Flashing red LED (1 Hz): input and/or output data length is invalid. Check the overall length of the Splitter Box data, under ABC-LUFP Config Tool ("Monitor" option from the "Sub-Network" menu), then adjust exchanges with the Splitter Box accordingly, using the PROFIBUS-DP network configuration software (e.g.: SyCon). Flashing red LED (2 Hz): User parameter data length and/or content is invalid.
Diagnostics Software Diagnostics Status Bit Description A Status Bit of the stations connected to the Splitter box is located at address 0000h of the Splitter Box input memory: Bit Description Value F NA - C Status Bit - 1: in normal conditions - 0: if at least one RFID station is missing B NA - E D A 9 8 WARNING UNINTENDED EQUIPMENT OPERATION Always initialize the Splitter Box by cycling the Power Off then On before connecting a new station.
