025.0513-0/Rev. 04 JUNE/06 HEAVY DUTY AIR COMPRESSOR OWNER'S MANUAL Schulz of America, Inc. 3420 Novis Pointe Acworth, GA 30101 Phone # (770) 529 4731 / 32 Fax # (770) 529 4733 sales@schulzamerica.com www.schulzamerica.
AIR COMPRESSOR OWNER'S MANUAL TABLE OF CONTENTS SAFETY GUIDELINES HAZARD SYMBOLS PRECAUTIONS & WARNINGS 1 1 1 DESCRIPTION OF OPERATION PRINCIPLES OF COMPRESSION CYCLES APPLICATIONS SYSTEM COMPONENTS 2 2 2 3 INSTALLATION ELECTRICAL DIAGRAM AIR DISTRIBUTION NETWORK TYPICAL INSTALLATION DIAGRAM 3 5 11 START-UP CHECKLIST 12 BREAK-IN PROCEDURES 12 MAINTENANCE SCHEDULE SERVICE PROCEDURES 13 14 TROUBLESHOOTING 17 LIMITED WARRANTY 18 TECHNICAL DATA 360VL15X AIR COMPRESSOR PARTS BARE PUMP PARTS 19 1
AIR COMPRESSOR - OWNER'S MANUAL SAFETY GUIDELINES HAZARD SYMBOLS Throughout this manual we have identified key safety hazards. The following symbols identify the level of hazard seriousness. ! DANGER Immediate hazard which will result in severe personal injury or dea h. ! WARNING Hazards or unsafe practices that could result in severe personal injury or death. ! CAUTION Hazards or unsafe practices that could result in minor personal injury or product or property damage.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL SAFETY GUIDELINES ENVIRONMENTAL GUIDANCE AND RECOMMENDATIONS - Provisions should be made to have he owners manual readily available to the operator and maintenance personnel. If for any reason any part of the manual becomes illegible or the manual is lost, have it replaced immediately. The owners manual should be read periodically to refresh one’s memory. It may prevent a serious or fatal accident. 1.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL DESCRIPTION OF OPERATION TECHNICAL DATA 20120HWV80X BARE PUMP PARTS Position ft.lb lbf.in N.m T1 49 25 304 34 T2 8 58 704 80 T3 2 5.8 70 8 T4 28 13 158 18 T5 12 101 1,215 137 T6 14 27.8 334 38 T7 23 15 185 21 T8 61 12 141 16 T9 HP-LP 40-41-59 1.6 19 2.2 T10 LP 40-41-59 3.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 20120HWV80X Air Intake - Do not locate he compressor where it could ingest toxic, volatile or corrosive vapors or extremely dirty air. If a remote inlet filter is going to be installed you must increase one pipe size for every ten feet in length and use a flex hose between the pump and any solid pipe to minimize the potential of damage from vibration.
44 25.5/650 37.8/960 9.6/244 4 7/120 13.5/344 Ø 0.55/14 MULTIWIRE DIAGRAM 5, 7.5, 10, 15 and 20 hp - THREE PHASE 25.6/650 Note: dimensions in inch/mm. 5 FT1 1 2 1 2 1 4 3 M 3~ 2 4 3 18.9/480 6 5 3 6 5 P1 K1 FT1 X1.2 X1.1 B1 P A2 A1 96 95 22 21 *** For the model 580VL20X - NS, the electric leads are carried through directly to the electric components without the terminal blocks (X1). ** Customer’s responsability according to the product version.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 15120HW60X BARE PUMP PARTS T1 43 T11 56 42 41 40 T2 8 47** 33 35 36 T9 4 34 37 T9 T10 32 31 33 26 30 29 4 17 19 16 13 24 18 T7 4 T6 20 51 58 17 19 14 B 49 25 11 4 10 M 1~ 2 4 3 1 3 2 1 15 52 57 45 44 60 5 FT1 13** 47 48 4 M 1~ P F1 MULTIWIRE DIAGRAM 3 hp - SINGLE PHASE GROUND Supp y vo tage Customer s respons b ty FUSES DESCRIPTION TAG F1 F2 F3 P1 T K1 FT1 M
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 15120HW60X INSTALLATION AIR COMPRESSOR PARTS DIRECT ON LINE STARTERS (D.O.L.) LAYOUT 4 3 2 1 6 47 K1 X1 46 7 39 40 38 2 33 42 X1 45 32 2 10 13 B1 9 12 11 8 3 14 RESET 41 15 16 35 36 37 24 26 27 19 34 19 FT1 28 31 21 17 25 TAG 18 20 30 21 PARTS LAYOUT 5, 7.5, 10, 15 and 20 hp DESCRIPTION K1 MAIN CONTACTOR FT1 OVERLOAD RELAY B1 EMERGENCY BUTTON X1 TERMINAL BLOCKS 29 22 - 48 No.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 15120HW60X WIRING PROCEDURE D.O.L. STARTER TANK DISPLACEMENT MAX PRESSURE MODEL cfm lmn psig bar BELT SIZE Ø PULLEY Geom Volume gal rpm inches mm 2P 1,065 5.9 150 2-B ELECTRIC MOTOR hp kW SINGLE - PHASE 15120HW60X L1 N A 60 1,700 175 12 427 113 VOLTAGE [V] Three phase 15 11.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 10120HW40X BARE PUMP PARTS 55 59 37 34 T8 WIRING PROCEDURE D.O.L. STARTER T1 43 T11 56 B 42 41 40 33 T2 8 43** 35 36 27 THREE - PHASE 32** 42** T9 34 37 T4 28 39 38 4 34 37 T9 T10 32 31 33 L1 L2 L3 PE 26 30 29 4 51 50 17 19 16 13 T7 4 A 1 2 3 4 5 23 Position 21 54 6 2 15 10 3 52 57 45 44 60 5 46 13** 47 304 34 T2 8 58.6 704 80 T3 2 5.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 10120HW40X WIRING PROCEDURE AIR COMPRESSOR PARTS 4 3 2 1 6 SINGLE PHASE OPENED D O L STARTER 43 42 41 FT1 33 38 32 10 13 9 12 11 4 T2 3 L2 39 40 6 T3 95 NC A2 7 5 L3 8 15 96 NC A1 1 L1 K1 L1 2 T1 N 3 14 16 35 36 37 24 26 27 19 34 19 28 31 PE 21 17 L1 "PHASE 1" CONDUCTOR 18 N "NEUTRAL" CONDUCTOR 25 20 30 21 PE "PROTECTIVE" CONDUCTOR (GROUND) GROUND 01 GROUND 02 29
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 10120HW40X TANK DISPLACEMENT MAX PRESSURE lmn psig 40 1,132 175 Ø PULLEY Geom Volume bar gal 12 427 113 rpm 710 2P inches 4.1 mm 105 BELT SIZE ELECTRIC MOTOR hp 2P 2-B kW VOLTAGE [V] Three phase 10 7.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL START-UP CHECKLIST ! WARNING TECHNICAL DATA 10120HL40X BARE PUMP PARTS Never assume a compressor is safe to work on just because it is not operating. It could restart at any time. Follow all safety precautions and guidelines outlined in this manual. B A Go hrough this checklist before you start the compressor for the first ime.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 10120HL40X BREAK-IN PROCEDURES AIR COMPRESSOR PARTS 4. After eight hours of running, check the oil level and look for any oil leaks. Turn the compressor off and bleed down the tank pressure to about 20 psi and open he drain valve to allow all of the moisture to drain from the tank. Allow the pump to cool and torque the head bolts and the bolts which hold the inner and after cooler. 24 21 36 5.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL MAINTENANCE SCHEDULE TECHNICAL DATA 10120HL40X QUARTERLY - Change the air filter element every 300 working hours or quarterly. (Whichever occurs first). - Fasten bolts and nuts as required. - Change oil more frequently if compressor is located in a very dirty environment. - WHILE RUNNING IN A PERIOD OF ABOUT 100 WORKING HOURS THE OIL LEVEL SHOULD BE CAREFULLY CHECKED.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 7.580HV30X MAINTENANCE SCHEDULE Change the oil when the compressor is warm so that the oil will drain out of the crankcase easier. Carefully open the plug on the crankcase drain, open the ball valve and drain he oil into a suitable container. Remove the crankcase fill plug to make the oil flow out faster. Allow the crankcase to drain completely. Replace the plug, and fill the crankcase to the proper level.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL MAINTENANCE SCHEDULE TECHNICAL DATA 7.580HV30X BELT TENSION - Proper belt tension and pulley alignment must be maintained for maximum drive efficiency and belt life. The correct tension exists if a deflection of 1/2” occurs by placing 10 pounds of force midway between the motor pulley and the pump flywheel. See figure below. This deflection can be adjusted using the following procedure. 7.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 7.580VV30X TROUBLESHOOTING BARE PUMP PARTS 46 27 27 7 7 T2 45 42 T1 T2 38 B 39 24 26 41 TROUBLE 28 T1 37 Compressor will not start 29 25 POSSIBLE CAUSE CORRECTIVE ACTION No electrical power Check or have system checked Tank pressure is between starting and stopping pressures Wait until pressure drops Wrong fuse size Replace with correct size High ambient temperature Provide ventilation.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 7.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 7.580VL30X TECHNICAL DATA 360VL15X BARE PUMP PARTS TANK DISPLACEMENT MAX PRESSURE B MODEL cfm l/min psig bar 15 425 125 8.6 BELT SIZE Ø PULLEY Geom Volume gal rpm 2P inches mm 4.2 108 A 360VL15X 42 T1 43 T2 T2 2 1 45 38 41 39 A 5 T1 40 4 7 9 10 33 47 Black (pump) Gray (tank) 20 4 / 520 22 22 30 4 T4 Position N.m lbf.in ft.lb WARNING 25.0 221.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 360VL15X TECHNICAL DATA 7.580VL30X BARE PUMP PARTS 1 TANK D SPLACEMENT MAX PRESSURE MODEL 7.580VL30X cfm l/min psig 30 850 175 bar 12 rpm gal 300 820 80 18 2 Compressor dimension (inch/mm) Height 78 7/2,000, lenght 33 8/860, width 2P inches mm 4.0 100 4.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 580HV20X TECHNICAL DATA 580VL20X BARE PUMP PARTS TANK DISPLACEMENT MAX PRESSURE MODEL 33 24 30 T4 T6 23 See picture cylinder cover 36 37 24 32 580VL20X cfm l/min ps g 20 566 175 Ø PULLEY Geom Volume bar gal 300 12 80 rpm 985 T6 B 35 Compressor dimension (inch/mm) Height 78/1,980, lenght 31 5/800, width BELT SIZE 2P inches mm 4.5 115 4.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 580VL20X TECHNICAL DATA 580HV20X BARE PUMP PARTS TANK D SPLACEMENT MAX PRESSURE MODEL A 41 cfm l/min psig 20 566 175 bar Ø PULLEY Geom Volume gal rpm inches mm 8.5 216 4.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 580VV20X TECHNICAL DATA 580VL20X - NS BARE PUMP PARTS TANK D SPLACEMENT MAX PRESSURE MODEL 33 24 30 T4 23 See picture cylinder cover 36 580VL20X-NS psig 20 566 175 gal 12 300 BELT SIZE Ø PULLEY Geom Volume bar 80 rpm 985 2P inches mm 4.
AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 580VL20X - NS TECHNICAL DATA 580VV20X BARE PUMP PARTS TANK DISPLACEMENT MAX PRESSURE MODEL A 41 cfm l/min psig 20 566 175 bar Ø PULLEY Geom Volume gal rpm T6 B T6 43 24 580VV20X 12 300 80 1050 24 43 C Compressor dimension (inch/mm) Height 74 8/1,900, lenght 31 5/800, width 18 23 40 inches mm 8.5 216 4.
