Owner`s manual

9
AIR COMPRESSOR - OWNER'S MANUALAIR COMPRESSOR - OWNER'S MANUAL
40
INSTALLATION
K1
3 2 5 3
A A2
96 NC 95 NC
X1
FT1
PEL3L1
L1: PHASE 1 CONDUCTOR
L2: PHASE 2 CONDUCTOR
L3: PHASE 3 CONDUCTOR
MAKE LEADS "L1", "L2", "L3" AND "PE" TO "1 L1", "3 L2",
MANUFACTORY WIRES LEADS:
"96 NC" CONECTED TO "A1"
"5 L3" CONECTED TO "A2" *
"1 L1" CONECTED TO "RED BUTTON" **
"RED BUTTON" CONECTED TO "X1 2"
"X1 2" CONECTED TO "PRESSURE SWITCH"
"PRESSURE SWITCH" CONECTED TO "X1 1"
"X1 1" CONECTED TO "95 NC"
2 4 2 6 3
"X1 4" AND "X1 5" CONECTED TO "PRESSURE SWITCH" AND "MOTOR"
"2 T1", "4 T2" AND "6 T3" CONECTED TO "MOTOR"
CUSTOMER WIRES LEADS:
L2
PE: PROTECTIVE CONDUCTOR (GROUND)
"5 L3" AND "X1 3" RESPECTIVELY, KEEPTING THE OTHERS CONDUCTORS;
WARNING:
COMPRESSOR FLYWHEEL ROTATION SHOULD BE COUNTERCLOCKWISE
WHEN FACING FLYWHEEL
IF COMPRESSOR FLYWHEEL ROTATION IS REVERSED (CLOCKWISE), QUICLY
TURN OFF THE POWER AND DISCONNECT ALL SUPPLY SOURCE AND
INTERCHANGE THE "L1" AND "L2" WIRES
NOTE:
The “wiring procedure” is only for reference also “ Electrical Diagram” see page 5
* For the product version in 460V
The command wiring is carried out by a step down transformer from 460V to 230V
as showed on page 5 by T”“
TURN OFF POWER BEFORE SERVICING
X1
THREE - PHASE
1
2
1
2
3 4 5
3 4 5
WIRING PROCEDURE
D.O.L. STARTER
TECHNICAL DATA 10120HW40X
BARE PUMP PARTS
TABLE 1 TORQUE
ESPECIFICATION FOR BOLTS
HP 4 3/4" ring kit
Upper gasket kit
HP 90 mm valve plate kit
LP 4 3/4" cylinder
HP 90 mm cylinder
LP 4 3/4" valve plate kit
LP 4 3/4" valve plate
HP 90 mm valve plate
LP 4 3/4" cylinder cover with breather
LP 4 3/4" cylinder cover
HP 90 mm cylinder cover
LP UNC 3/8" x 1 1/2" head bolt
No 1 short intercooler
No 2 long intercooler
Intercooler kit
3/4" nut for intercooler
Intercooler holder
1/4" crankcase breather tube
NPT 1/8" x 1/4" straight connection
1/4" ring k t
1/8" LP ASME safety valve
Connecting rod with needle bearing
Needle bearing
M6 x 1 x 55 Allen hex bolt
HP 5/16" x 1 1/2" Allen hex bolt
BSP 90 3/4" e bow
Straight fitt ng
Washer kit
HP 1/8" ASME safety valve
No 3 aftercooler kit
0
02
01
01
02
01
02
02
01
01
01
01
12
01
01
01
04
02
01
01
01
02
01
02
05
06
02
01
01
01
01
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
000 0077 0
830 1001 0/NA
830 1002 0
709 1306 0
709 1308 0
830 0955 0
809 1028 0
809 1027 0
709 1272 0
709 1423 0
709 1424 0
*
709 1322 0/C
709 1322 0/L
709 1322 0
21011004
21029003
830 0340 5
003 0054 3
830 0599 8
022 0177 0
830 1202 0
019 0079 0
013 0752 0
383 0111 0
003 0111 6
60259501
830 1032 0
022 0215 0
830 1099 0
Flywheel
UNC 1/4" x 3/4" head bolt
Flange cover
Crankcase gasket kit
Oil seal
Lock washer and nut kit
33109 bearing
NC 1/2" x 1" head bolt
Flange
32211 bearing
Crankshaft kit
Key
UNF 3/8" x 3" head bolt
Crankshaft counter weight
Auxiliary connecting rod pin kit
Connecting rod
Master connecting rod
Connecting rod inner bushing
Connecting rod bush ng
Counter weight with centrifugal mechanism
Counter weight kit with centrifugal mechan sm
UNF 5/16" x 1 1/4" Allen head bolt
Crankcase
3/4" oil level sight k t
3/8" plug
Crankcase cover
UNC 5/16" x 3/4" head bo t
3/4" plug
LP 4 3/4" piston
HP 90 mm piston
LP 90 mm ring k t
01
04
01
01
01
01
01
18
01
01
01
01
02
01
02
01
01
02
03
01
01
02
01
01
01
01
06
01
02
01
01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
709 1307 0
*
20505001
830 1033 0/NA
60082501
830 0932 0
60154502
*
20504001
60154501
830 0933 0
60267503
*
20508005
830 0934 0
30008502
830 0930 0
60152502
60152501
30007001
830 0937 0
*
20501002
830 0775 0
003 0029 2
709 1316 0
*
003 0031 4
60273501
830 1000 0
000 0080 0
CODE CODE
QTY QTY
DENOMINATION DENOMINATION
No. No.
* Part available in the market - not sold by Schulz
Note: HP = high pressure LP = low pressure
35 36
27
26
4
25
24
23
22
20
15
11
10
7
53
11
8
2
1
4
6
9
21
4
28
18
19
19
17
17
4
32 31
30 29
16
14
13
11
12
8
A
53
51
T2
T2
T3
T5
T4
T7
T6
43 56
43**
42**
38
41 40
59 37 34
55
39
42
33
33
34 37
34 37
B
T8
T1
T9
T9
T10
T11
51
58
49
50
B
A
32**
47
57
45 44 60
48
46
52
52
13**
61
** See code page 38
54
T7
T10
T11
T6
T9 HP-LP 34/37
HP 37
T5
T8
T4
T3
T2
T1
Position lbf.in
30443
8
2
27
11
13
22
56
59
704
70
158
1,215
141
334
19
185
44
264
3022
3425.3
8058.6
85.8
1813
137101
1611.7
3827.8
2.2
1.6
2115.4
53.6
N.m
ft.lb