bistroSchwank Series Models: 2100; 2100-SS* 2152; 2152-SS* Series Models: IO-100; IO-100-SS* IO-152; IO-152-SS* * Marine Grade Stainless Steel Cabinet Patio Heater for Outdoor Application and Gas-Fired High Intensity Infrared Heater for Commercial / Industrial Non-Residential Indoor Spaces INSTALLATION / OWNER’S MANUAL WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
NOTICE: The manufacturer reserves the right to make changes to equipment and specifications without obligation or notification. This publication, or parts thereof, may not be reproduced in any form, without prior written consent from the manufacturer Unauthorized use or distribution of this publication is strictly prohibited.
Models: 2100; 2100-SS; 2152; 2152-SS IO-100; IO-100-SS; IO-152; IO-152-SS Patio Heater for Outdoor Application and Gas-Fired Luminous (High Intensity) Infrared Heater for Commercial / Industrial Non-Residential Indoor Spaces TABLE OF CONTENTS TOPIC TOPIC PAGE NUMBER 8. ELECTRICAL - BASIC REQUIREMENTS ……..19 9. LAYOUT, COMFORT & CONTROL................. 20 10. INSTALLATION PROCEDURES ..................... 21 11. LIGHTING INSTRUCTIONS ............................ 22 11.1 SHUT DOWN INSTRUCTIONS..............
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand this installation and operation manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service technician. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other gas fired appliance.
WARNING Heater Expansion It is a normal condition that during heat-up and cool-down a radiant heater will expand and contract. Allowances for heater expansion must be made in the gas connection and heater suspension. Improper installation, alteration, or adjustment can result in property damage, injury or death. WARNING Gas Connection Improper installation, connection, or adjustment can result in property damage, toxic gases, asphyxiation, injury or death.
WHEN INSTALLED AS AN OUTDOOR PATIO HEATER see pages 9 - 10 for Indoor installation Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11 WARNING Certain materials or items, when stored under the heater, will be subjected to radiant heat and could be seriously damaged. Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire or explosion and result in property damage, injury or death.
Table 1: OUTDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends MODEL NO HORIZONTAL UP TO MAXIMUM 30° ANGLE E A S MH CH T B F MA CA 2135 / IO-135 -N\L 14” 13” 14” 108” 133” 17” 9” 60” 102” 127” 2150/ IO-150 -N\L 14” 16” 19” 120” 148” 20” 8” 62” 114” 142” 2152/ IO-152 -N\L 14” 16” 19” 120” 148” 20” 8” 62” 114” 142” Figure 1: OUTDOOR - MOUNTING CLEARANCES NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE See Table 2 Next Page for “Suggested Mounting H
Table 2: SUGGESTED MOUNTING DISTANCES FOR COMFORT MODEL 2150 / 2152 (-SS) IO-150 / IO-152 (-SS) 50,000 Btuh MOUNTING PARAMETERS *** MODEL 2135 (-SS) / IO-135 (-SS) 35,000 Btuh A - Mounting angle Horizontal 300 Horizontal 300 H - Suggested height above deck 9’ 6” 9’ 0” 10’ 6” 10’ 0” S - Side distance to patio edge 4’ 0” 4’ 0” 5’ 0” 5’ 0” Y - Side distance between heaters 8’ 0” 8’ 0” 10’ 0” 10’ 0” W - Distance effective coverage 7’ 0” 8’ 0” 8’ 0” 10’ 0” Z - Front distance between h
WHEN INSTALLED INDOORS FOR COMFORT OR SPACE HEAT see pages 6- 8 for Outdoor installation Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11 And refer to Indoor Ventilation Requirements page 19 WARNING Clearance to Combustibles Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire or explosion and result in property damage, injury or death.
Table 3: INDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends Under MODEL NO HORIZONTAL UP TO MAXIMUM 30° ANGLE E U A S MH CH T B F MA CA 2135 / IO-135 -N\L 14” 45” 18” 18” 108” 138” 20” 11” 60” 102” 132” 2150 / IO150 -N\L 14” 60” 21” 23” 120” 153” 25” 10” 62” 114” 147” Figure 3: INDOOR - MOUNTING CLEARANCES NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE The clearance to combustible material represents the minimum distance that must be maintained betwee
HEATER DIMENSIONS & CONFIGURATIONS Table 3: CAPACITIES & CONFIGURATIONS MODEL* Voltage VAC Current amps Btu/hr input Total Weight Length lbs.
Figure 4: MOUNTING KIT OPTIONS NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE ITEM 1: WALL MOUNTING BRACKET JP-2100-MB ITEM 3: POST MOUNTING BRACKET JP-2300-PK ITEM 2: ARM MOUNTING KIT JP-2300-MK CHAIN HANGING SUPPORT (SUPPLIED WITH HEATER) Figure 5: MOUNTING OPTIONS WALL MOUNT POST MOUNT CHAIN SUSPENSION ARM MOUNT (BRACKET COMES ASSEMBLED TO HEATER) 12 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Figure 6: MOUNTING ARM WALL PLATE (for JP-2300-MK) 13 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Figure 7: WALL MOUNT BRACKET JP-2100-MB 14 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Figure 8: HEATER INSTALLATION: WALL MOUNT BRACKET NOTE: MOUNT AT MAXIMUM 30° ANGLE TO AVOID DAMAGING HEATER 1. Install the Wall Mount Bracket to the structure using field supplied hardware. Ensure strength and integrity of mechanical fastening to structure for the weight of the heater and any potential snow load. 2. Install the heater bracket on the heater using four nuts. 3. Install the heater bracket to the wall mount bracket, and remove the chains from the top of the heater.
1. APPLICATION: This gas-fired infrared heater is suitable for installation for heating of outdoor commercial / industrial / residential areas and indoor commercial / industrial / nonresidential spaces. It is beyond the scope of these instructions to consider all conditions that may be encountered. Installation in the USA must conform to all local and national code requirements including the current National Fuel Gas code ANSI Z223.1, and the National Electrical Code ANSI/NFPA No 70 (latest edition).
2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Luminous (high intensity) radiant tube heaters are suitable for use in aircraft hangars when installed in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1. A. A minimum clearance of 8 ft (2.
Installation must conform with all local, state, provincial and national code requirements including the current latest edition ANSI Z223.1 (NFPA 54) in the U.S.A. and B149.1 installation code in Canada, for gas burning appliances and equipment. The latest edition Electrical Code ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada must also be observed. The heating system must have gas piping of the correct diameter, length, and arrangement to provide for and satisfy the total system input.
7. GAS SUPPLY PIPING All piping must be installed according to applicable local and national codes A listed flexible connector (field supplied) must be installed between the heater and gas supply piping. For outdoor installation the connector must be in compliance with ANSI Z21.75 / CSA 6.27. A 1/2” x 24” stainless steel flexible gas connector (JL-0771-XX - approved Indoor/Outdoor) is available as an option from Schwank / InfraSave.
PROPER WIRING POLARITY MUST BE MAINTAINED, particularly when grouping the heaters in a zone. Total wiring distances of up to 200' must use minimum 16 gauge electrical wire, and wiring distances of over 200' must use minimum 14 gauge electrical wire. The heater must be electrically grounded in accordance with local and national electrical codes. Malfunction of the heating system will result if the voltage varies by more than ±10% .
Heater/Zone Control Options: Locate controls in a secure staff area.
11. LIGHTING INSTRUCTIONS 1. Ensure the correct voltage is supplied, gas supply lines have been properly purged, and gas valve is switched to the ON position. 2. Turn on power to heater (high or low rate for 2-stage heater), set thermostat (if applicable) to above ambient temperature, the heater will light. 3. If heater does not light: Turn off power to heater, turn gas valve to OFF position. 4. Wait for five minutes and repeat steps above.
13. SERVICING GUIDE (Also refer to Troubleshooting Guide on page 30) Servicing of heater is essential for continued efficient operation. Servicing should be carried out annually by a qualified gas service technician as follows: Clean the ceramic tiles with compressed air. Avoid directing air stream at gasket material between tile and heater body. The air pressure must be lower than 20 psig. Clean venturi tube with compressed air. The air pressure must be lower than 20 psig.
Indication of back firing: Loud ignition noise, followed by distinct hissing sound. Little or no visible burning on the ceramic tile surface. Combustion is taking place inside the burner body. WARNING: If heater backfires during operation, it must be turned off immediately. Cause & remedy of back firing: Improper gas pressure entering the venturi tube: check gas supply pressure. Damage of a ceramic tile and or gasket: - replace damaged part.
above the floor . For example, if heaters are mounted 20 ft above the floor, then the exhaust fan should be located no more than 120 ft from the furthest heater in the zone. Sufficient air supply must be provided. Exhauster Capacity: USA: Natural or mechanical means shall be provided to supply and exhaust at least 4ft3/min/1000Btuh (0.38m3/min/kW) Natural Gas input of installed heaters [4.5ft3/ min/1000Btuh (0..43m3/min/kW) Propane input].
(Single-Stage Models ONLY) 13: 26 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Single-Stage Models only 27 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Single-Stage Models only 28 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Single-Stage Models only 29 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
Single-Stage Models only 30 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
16. SEQUENCE OF OPERATION FOR FENWAL 35-60 DSI CONTROL Start up - Heat Mode: On a call for heat the Fenwal 35-60 control will reset, perform a self check routine, flash the diagnostic LED for up to four seconds. The gas valve and spark are energized commencing the trial for ignition period. When flame is detected during the trial for ignition, spark is shutoff immediately and the gas valve remains energized.
Cautions: 1. The ceramic insulator of the igniter assembly should not be in or close to the flame. 2. The electrode assembly should not be disassembled and care must be used in making minor gap adjustment. The spark electrode should have a gap spacing of 1/8”- 3/16” (3.12± 0.81 mm). If this spacing is not correct, the assembly must be carefully adjusted. 3. Exceeding the temperature limits can cause nuisance lockouts and premature electrode failure.
18-A.
18-B. WIRING DIAGRAM: 2152 / IO-152 Two-Stage: Fenwal 35-60 DSI - see control switch wiring next page 34 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
18-C. WIRING DIAGRAM: Two-Stage Switch Control Further information on 2-Stage Control Switches - Page 41 35 2100 / IO 100 Manual IM110107 RD: MAY 2014 R.L.
19. TROUBLESHOOTING GUIDE *CHECK 120 V AT PRIMARY TRANSFORMER *CHECK VOLTAGE OUT AT SECONDARY. *IF THERE IS NOT 24V TO SECONDARY.... .......REPLACE THE TRANSFORMER TURN HEATER ON NO YES 24 VOLTS ±10% TO DSI CONTROL *CHECK 24V WIRING FROM TRANSFORMER TO IGNITION CONTROL / AND CHECK IF CORRECT GAUGE OF WIRE FOR DISTANCE. *REPLACE WIRES IF NECESSARY. NO YES 24 VOLTS OUT FROM CONTROL *CHECK FOR 24 VAC ACROSS GAS VALVE TERMINALS ON CONTROL. IF NO VOLTAGE, .........REPLACE CONTROL.
*CHECK FOR CORRECT MANIFOLD GAS PRESSURE MAIN BURNER LIGHTS NO YES SPARK STOPS WHEN BURNER LIT. NO YES DOES FLAME REMAIN STABLE AFTER THE SPARK CYCLE IS COMPLETE. (NO FLAME FAIL) NO YES SYSTEM RUNS UNTIL CALL FOR HEAT ENDS NO *CHECK FOR OBSTRUCTION IN GAS SUPPLY OR ORIFICE (INSECTS, SPIDERS COCOONS ETC.) CHECK FLAME SIGNAL WITH METER FOR 0.7µA. IF READING IS LOW CHECK GAS PRESSURE, IF OK CHANGE SENSOR. CHECK FOR CONTINUITY OR SENSOR CABLE AND GROUND WIRE.
20. COMMISSIONING REPORT This heater has been factory fired and tested prior to shipment. However, it is not a ’Plug-in’ appliance. Commissioning and field adjustment to correct settings is required.
HEATER COMMISSIONING TECHNICAL REPORT TO BE COMPLETED BY QUALIFIED GAS FITTER INSTALLER TYPE OF GAS: NG LP IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: YES NO IS AN OPEN FLAME COMPATIBLE WITH THE INSTALLED LOCATION: YES NO MINIMUM CLEARANCES CONFORM AS PER I&O MANUAL: YES NO IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL Feet IS HEATER SHORT AXIS HORIZONTAL WITH THE VENTURI ON TOP: YES NO IS GAS SUPPLY LINE ADEQUATELY SIZED FOR SYSTEM VOLUME: YES NO HAVE G
21. HIGH ALTITUDE INSTALLATION / DERATION This heater not to be installed at altitude above 6,800 feet. USA & Canada: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. When installed above 2000 feet, refer to information below. When this appliance is installed above the standard altitude stipulated the input must be de-rated by 4% for each 1000 ft above sea level.
22.
Heater Mounting Hardware Options - Refer to pages 9 to 13 for details NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE Chain mounting bracket JP-2100-HS is supplied and factory installed as an integral part of the heater. Other optional mounting kits are available: Kits include hardware to fasten bracket to heater. Hardware to fasten to structure is field supplied.
23.
2135 / IO-135 2150 / IO-150 QUANTITY PART # PART # REPLACEMENT PARTS LIST # PART NAME 11 Pilot Flame Shield 1 JX-0205-FS JX-0205-FS 12 DSI control FENWAL 1 JP-2573-FW JP-2573-FW 13 Spark Wire - High Voltage 1 JX-0228-XX JX-0228-XX STANDARD MODEL - BLACK COATED FINISH ENCLOSURE COMPONENTS 14 Right Interior Reflector 1 JP-2100-RS JP-2100-RS 15 Left Interior Reflector 1 JP-2100-RS JP-2100-RS 16 Burner Saddle Bracket 2 JP-2100-HF JP-2100-HF 17 Right Exterior Panel 1 JP-21
LIMITED WARRANTY CERTIFICATE GAS-FIRED INFRA-RED PATIO HEATERS: 2100, 2100-SS, 2152 (-SS); IO-100, IO-100-SS, 10-152 (-SS) SERIES The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and service subject to the terms of this document.
