INSTALLATION /OWNER’S MANUAL 2300 & IO-210 SERIES HIGH EFFICIENCY INFRA-RED PATIO HEATER FOR OUTDOOR AND NON RESIDENTIAL INDOOR SPACES FOR YOUR SAFETY: FIELD CONVERTIBILITY: Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
NOTICE: The manufacturer reserves the right to make changes to equipment and specifications without obligation or notification. This publication, or parts thereof, may not be reproduced in any form, without prior written consent from the manufacturer Unauthorized use or distribution of this publication is strictly prohibited. Schwank Inc. 5285 Bradco Boulevard Mississauga, Ontario L4W 2A6 Phone: 905 -712-4766 Fax: 905- 712-8336 e-mail: info@schwankheaters.com 1-866-361-0417 Infrasave Inc.
2300 /IO-210 SERIES INFRA-RED PORTABLE PATIO HEATER FOR OUTDOOR AND NON RESIDENTIAL INDOOR SPACES TABLE OF CONTENTS TOPIC PAGE NUMBER 1. GENERAL.............................................. 1 2. INSTALLATION REQUIREMENTS ... 1 2.1 MOUNTING CLEARANCES ......... 1 2.2 HEATER MOUNTING.................... 1 2.3 GAS SUPPLY INSTALLATION .... 1 2.4 GAS PRESSURE ............................. 2 3. INSTALLATION PROCEDURES ........ 2 4. LIGHTING INSTRUCTIONS .............. 3 5. SHUT DOWN INSTRUCTIONS ..........
IMPORTANT NOTICES AND WARNINGS: Important notice To Installer: Installation and repairs should be done by a qualified service person. This Operation & Instruction manual is not to be removed from the site. It MUST be given in its entirety to the consumer and retained for future reference. Warning • Improper Installation, adjustment, alteration, service or maintenance can cause injury or property damage.
1. GENERAL The gas fired infra-red combined intensity heaters are suitable to be installed for heating of outdoor and non residential indoor spaces. These installation instructions are intended for the Series 2300 / IO 210 Heaters. All installations must conform to the following:, all local and national code requirements including the current CAN/CGA-B149.1 installation code for gas burning appliances and equipment as well as the Canadian Electrical Code PART 1 CSAC22.1 (latest edition) must be observed.
2.4 GAS PRESSURE The maximum supply pressure must be limited to 14" w.c. (0.5 psi). If the line pressure is above 14" w.c., then a separate pressure reducing regulator must be installed. The minimum pressure at the inlet to the heater regulator must be equal to or greater than 6.0" w.c. for natural gas and 11.0" w.c. for propane gas. CAUTION: DO NOT INSTALL ANY GAS PIPING IN HEAT ZONES.
e) Ensure proper electrical rating in the system by checking voltage at ignition module terminals. To avoid system malfunction, the voltage range must be within 21.6 Volts to 26.4 Volts, and correct polarity must be maintained throughout the system. f) Test-fire the heating system by following the lighting instructions as shown below and on heater. 4. LIGHTING INSTRUCTIONS 1. 2. 3. 4. Ensure the correct voltage is supplied and gas valve is in the ON position.
Cause & remedy of back firing: • Improper gas pressure entering the venturi tube: check pressure. • Breakage of a ceramic tile and or gasketing: - replace damaged part. • Faulty sealing of the ceramic tile to the burner body, caused by breakdown of gasket material: contact Schwank or contact your Schwank distributor. WARNING: If heater backfires during operation, it must be turned off immediately. HEATER SERVICING INSTRUCTIONS: WHEN USING WALL MOUNT BRACKET JP-2300-MB: 1.
8. CONFIGURATION 8.1 DIMENSIONS & CONFIGURATIONS FOR THE SERIES 2300 HIGH INTENSITY HEATERS CAPACITIES & CONFIGURATIONS MODEL Voltage VAC 2312 / IO 212 -NG 2312 / IO 212 -LP 2313 / IO 213 -NG 2313 / IO 213 -LP 2315 / IO 215 -LP 2315 / IO 215 -NG 24 Current amps Btu/hr input Total Weight (lbs).
8.3 MOUNTING OPTIONS FOR THE 2300 SERIES HIGH INTENSITY HEATERS Diagram 2: MOUNTING KIT OPTIONS WALL MOUNTING BRACKET POST MOUNTING BRACKET CHAIN HANGING SUPPORT ARM MOUNTING BRACKET (SUPPLIED WITH HEATER) (WITH GAS HOSE AND WIRING) Diagram 3: MOUNTING OPTIONS WALL MOUNTING POST MOUNTING CHAIN HANGING ARM MOUNTING (BRACKET SUPPLIED WITH HEATER) Page 6 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
Diagram 4: 2300 MOUNTING ARM TEMPLATE Page 7 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
Diagram 5: 2300 WALL BRACKET TEMPLATE Page 8 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
Diagram 6: HEATER INSTALLATION Wall Mount Bracket Heater Bracket 1. Install the Wall Mount Bracket on the wall, using four bolts...(not supplied). See warning note (page 5) 2. Install the heater bracket on the heater using four nuts. 4. Install the heater bracket to the wall mount bracket, and remove the chains from the top of the heater. NOTE: The heater should be installed with enough slack on the wiring and a flexible gas connector to allow the rotation of the heater up to the service position.
Diagram 7: SERVICING HEATER Page 10 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
8.4 MINIMUM CLEARANCES TO COMBUSTIBLES: Table 2 Ends MODEL NO Horizontal 30° Angle 45° Angle C D E F G H J K L 2312 / IO 212 -N\L OUTDOOR 3” 5.5” 7” 9.5” 1” 9.5” 12.5” 1” 11.5” 2312 / IO 212 -N\L INDOOR 4” 8” 10” 12.5” 2.5” 14” 16” 2” 15.5” 2313 / IO 213 -N\L OUTDOOR 5” 7.5” 9” 9.5” 1.5” 21” 10.5” 1.5” 23” 2313 / IO 213 -N\L INDOOR 6” 10.5” 14.5” 14.5” 2.5” 26” 17” 2.5” 28” 2315 / IO 215 -N\L OUTDOOR 16” 8” 13.5” 10” 2” 21” 12.5” 2” 24.
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9. ELECTRICAL REQUIREMENTS AND THERMOSTAT CONTROL All electrical installations must meet local and the latest edition Electrical Code PART 1 CSA C22.1 in Canada and ANSI/NFPA N0 70 in the U.S.A.. Single heater requires 24 Volt, 60 Hz electrical transformer sized at 40 VA. If multiple heaters are connected to a single transformer, the proper transformer is 24 Volt, 60 Hz, sized at 40 VA for the first heater, and 20 VA each for all subsequent additions.
11. WIRING DIAGRAM FOR 2300 / IO 210 SERIES with Honeywell S87C DSI Control (See page 18 for FENWAL control wiring) If installing remote control; JP-1234-RK, refer to wiring diagram in the remote control manual Page 14 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
12. FLAME SENSING CIRCUIT - HONEYWELL S87C DSI CONTROL Flame current is the current which passes through the flame from the sensor to ground. The minimum flame current necessary to keep the Honeywell S87C system from lockout is 1.5 uAmps (microamps). The output of the flame sensing circuit cannot be checked directly on the S87C Control body. The flame sensing circuit current can be checked by bridging the flame sensing current from the sensor to the S87C as follows. 1.
13. TROUBLESHOOTING GUIDE *CHECK 120 V AT PRIMARY TRANSFORMER *CHECK VOLTAGE OUT AT SECONDARY. *IF THERE IS NOT 24V TO SECONDARY.... .......REPLACE THE TRANSFORMER TURN HEATER ON : (AT PATIO CONTROL PANEL IF INSTALLED) YES NO 24 VOLTS INTO DSI CONTROL NO *CHECK 24V WIRING FROM TRANSFORMER TO IGNITION CONTROL / AND CHECK IF CORRECT GAUGE OF WIRE FOR DISTANCE. *REPLACE WIRES IF NECESSARY. YES *CHECK FOR 24 VAC ACROSS GAS VALVE TERMINALS ON CONTROL. IF NO VOLTAGE, .........REPLACE CONTROL.
*CHECK FOR CORRECT MANIFOLD GAS PRESSURE *CHECK FOR OBSTRUCTION IN GAS OR ORIFICE (INSECTS, SPIDERS COCOONS ETC.) MAIN BURNERS LIGHT NO YES SPARK STOPS WHEN BURNERS ARE LIT. NO CHECK FLAME SIGNAL WITH METER FOR 1.5uA. IF READING IS LOW CHECK GAS PRESSURE, IF OK CHANGE SENSOR. CHECK FOR CONTINUITY OR SENSOR CABLE AND GROUND WIRE. CHECK THAT BURNER FLAME COVERS ALL ELECTRODES. IF CHECKS ARE OKAY, REPLACE CONTROL MODULE. YES DOES FLAME REMAIN STABLE AFTER THE SPARK CYCLE IS COMPLETE.
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15. SEQUENCE OF OPERATION FOR FENWAL 35-60 DSI CONTROL (See page 13 for HONEYWELL control) Start up - Heat Mode: On a call for heat the Fenwal 35-60 control will reset, perform a self check routine, flash the diagnostic LED for up to four seconds. The gas valve and spark are energized commencing the trial for ignition period. When flame is detected during the trial for ignition, spark is shutoff immediately and the gas valve remains energized.
Flame current is the current which passes through the flame from the sensor to ground. The minimum flame current necessary to keep the Fenwal 35-60 system from lockout is 0.7 microamps (uA). To measure the flame current, connect analog DC microammeter to the FC-FC+ terminals. Meter should read 0.7 uA or higher. If the meter reads below “0” on scale, meter leads are reversed. Disconnect power and reconnect meter leads for proper polarity.
17.COMMISSIONING COMMISSIONINGREPORT REPORT AS PER I&O MANUAL AND LOCAL CODES CONTRACTOR NAME: ................................................................................DATE................................ ADDRESS:............................................................................................................................................ .......................................................................................................................................................
TO BE COMPLETED BY THE LICENSED INSTALLER: PATIO HEATER COMMISSIONING REPORT TYPE OF GAS: NG LP IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: YES NO IS AN OPEN FLAME COMPATIBLE WITH THE INSTALLED LOCATION: YES NO MINIMUM CLEARANCES CONFORM AS PER I&O MANUAL: YES NO IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL Feet IS HEATER SHORT AXIS HORIZONTAL WITH THE VENTURI ON TOP: YES NO IS GAS SUPPLY LINE ADEQUATELY SIZED FOR SYSTEM VOLUME: YES NO HAVE GAS LINES A
18. Replacement Parts List Only the following illustrated parts are available. For any other parts please contact the manufacturer. Page 23 GP-M230-BX-06A 2300 / IO 210 Manual RD: Sept, 2005 R.L.
LIMITED WARRANTY CERTIFICATE GAS-FIRED INFRA-RED PATIO HEATERS : 2300 / IO 210 SERIES The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and service subject to the terms of this document.
