20 Series Recumbent Bike Assembly Manual Nautilus® Bowflex® Schwinn® Fitness Pearl Izumi® StairMaster® Universal® Nautilus Institute® 001-7214-010808A
Table of Contents Product Specifications.........................................................................2 Safety Warnings.....................................................................................3 Exploded Drawing..................................................................................4 Parts List..................................................................................................5 Hardware Guide.......................................................................
Safety Warnings TOC This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Before using this equipment, obey the following warnings: Read and understand the complete Owner's Manual. Read and understand all Warnings on this machine. • Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear dangerous to adults may not appear so to children.
TOC Exploded Drawing 8 10 28 7 22 27 16 12 32 31 1 20 24 9 2 20 13 26 17 6 25 29 14 30 23 5 15 11 19 22 4 23 16 18 17 3 16 16 Note: Some component images are for general reference only and may not represent the actual shape or detail of the part. Assembly is unaffected.
TOC Parts List PARTS LIST Ref. Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Main Frame 1 Front Stabilizer 1 Rear Stabilizer 1 Saddle Support Frame 1 Rail Tube 1 Handlebar 1 Saddle 1 Back Cushion 1 Pulse Wire Connector 1 Console (Computer) 1 Left Pedal 1 Right Pedal 1 Carriage Bolt M10 x 70mm 2 Acorn Nut M10 2 Arc Washer ID 10.5; OD 25mm; T 1.5mm 2 Hex Screw M8 x 15mm 16 Flat Washer ID 8.4mm; OD 25mm; T 1.
Hardware Guide Ref. Description Qty 13 Carriage Bolt M10 x 70mm 2pcs 14 Acorn Nut M10 2pcs 15 Arc Washer ID 10.5mm; OD 25mm; T 1.5mm 2 pcs 16 Hex Screw M8 x 15mm 16pcs 17 Flat Washer ID 8.4mm; OD 16mm; T 1.5mm 14pcs 18 Limit Rubber Pad 2pcs 20 Phillips Head Screw M6 x 35mm 8pcs 26 Hex Screw M8 x 10mm 4pcs 30 Screw M5 x 10mm 1pc 32 Arc Washer ID 8.5mm; OD 22mm; T 1.
Assembly TOC Basic Assembly Principles Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each process and save yourself extra time and effort. 1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the assembly instructions for that step prior to starting assembly for the step. 2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes. 3.
TOC Assembly Steps Step 1: Install Front Stabilizers 1-1: Install Front Stabilizer (2) to Main Frame (1) using 2 Carriage Bolts (13), 2 Arc Washers (15), and 2 Acorn Nuts (14) as indicated (Figure 1). Parts: • #2 - Front Stabilizer (Qty 1) • #1 - Main Frame (Qty 1) Note: Position Front Stabilizer so arrow on decal is pointing upwards (Figure 1A).
Assembly Steps TOC Step 2: Assemble Saddle Support 2-1: Slide Saddle Support Frame (4) onto Rail Tube (5) as shown in Figure 2. The wires from the Rail Tube pass through the Saddle Support Frame. Parts: • #4 - Saddle Support Frame (Qty 1) • #5 - Rail Tube (Qty 1) Note: Do not cut or pinch the wires.
TOC Assembly Steps Step 3: Install Rail Tube Assembly to Main Frame 3-1: Connect the Lower Pulse Wire (22) to the Middle Pulse Wire (23) as shown in Figure 3A. Parts: • Main Frame Assembly (#1) from Step 1 • Rail Tube Assembly (#5) from Step 2 3-2: S lide the Rail Tube Assembly (5) onto the Main Frame (1) and attach using 6 Hex Screws (16) and 6 Flat Washers (17) as shown in Figure 3.
TOC Assembly Steps Step 4: Attach Rear Stabilizer Bar 4-1: Attach the Rear Stabilizer Bar (3) to the Rail Tube (5) using 4 Hex Screws (16) and 4 Flat Washers (17). Parts: • #3 - Rear Stabilizer Bar (Qty 1) • #5 - Rail Tube Assembly (Qty 1) Note: M ake sure the Rear Stabilizer Bar (3) is oriented as illustrated, with the bend in the bar facing forward.
TOC Assembly Steps Step 5: Attach Handlebar to Saddle Support Frame Parts: 5-1: Attach the Handlebar (6) to Saddle Support Frame (4) using 4 Hex Screws (26) and 4 Flat Washers (17) as shown in Figure 5. • #4 - Saddle Support Frame (Qty 1) • #6 - Handlebar (Qty 1) • #17 - Flat Washer (Qty 4) 5-2: C onnect Handlebar Wire Connector (25) to Middle Pulse Wire (23) as shown in Figure 5A.
TOC Assembly Steps Step 6: Attach Cushions 6-1: Install Saddle (7) and Back Cushion (8) onto the Saddle Support Frame (4) using 8 Phillips Screws (20). Insert the Phillips Screws through the screw holes in the Saddle Support Frame first when attaching the Saddle and Back Cushion.
TOC Assembly Steps Step 7: Mount the Console Parts: 7-1: Feed Lower Pulse Wire (22) and Lower Computer Wire (24) through the Front Post (31). • #22 - Lower Pulse Wire (Qty 1) • #24 - Lower Computer Wire (Qty 1) 7-2: I nstall the Front Post (31) onto the Main Frame (1), using 4 Hex Screws (16) and 4 Arc Washers (32).
TOC Assembly Steps Step 8: Install Adjustment Handle 8-1: Insert the Adjustment Handle (29) into the handle mount (see Detail A). Finish install by tightening Screw (30). Parts: • #29 - Adjustment Handle (Qty 1) • #30 - Screw (Qty 1) Note: Do not overtighten and strip the threads on the screw (30). 8-2: Remove cam retainer by cutting tie strap, and discard. See Figure 8A.
Assembly Steps TOC Step 9: Install Pedals 9-1: Install the Left Pedal (11) to Left Crank (19). Install Right Pedal (12) to the Right Crank. Parts: • #11 - Left Pedal (Qty 1) • #12 - Right Pedal (Qty 1) Note: T he Left Pedal has a left handed thread and screws into the Left Crank counterclockwise. • Batteries Tools: 9-2: I nsert 4 C batteries into the back of the console as shown by the diagram in battery bay.
Assembly Steps Step 10: Final Inspection 10-1: Tighten all hardware. 10-2: Read warnings on machine. Please read and refer to the Owner’s Manual for: • Operating Instructions • Maintenance Instructions • Warranty Information. Failure to visually check and test assembly before use can cause damage to the equipment. It can also cause serious injury to users and bystanders.
Assembly 18 Assembly Manual TOC
Contact Information TOC UNITED STATES OFFICES: INTERNATIONAL OFFICES: E-mail: customerservice@nautilus.com For technical assistance and a list of distributors in your area, please call or fax one of the following numbers. TECHNICAL/CUSTOMER SERVICE Phone: 800-NAUTILUS (800-628-8458) Fax: (877) 686-6466 E-mail: cstech@nautilus.com INTERNATIONAL CUSTOMER SERVICE Nautilus International S.A.
©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, the Universal Logo, Bowflex, StairMaster, Pearl Izumi, Nautilus Institute and Active Series are either registered trademarks or trademarks of Nautilus, Inc. Schwinn and the Schwinn Quality Seal are registered trademarks. All other trademarks are owned by their respective companies. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.
