Installation and User's Manual for Remote Condenser Modular Cuber Models: C0522, C0530, C0630, C0830 and C1030
C0522 through C1030 Remote Condenser Models - User Manual Introduction The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice harvest for extra efficiency, automatically adjusting water purge and a control system that optimizes system operation.
C0522 through C1030 Remote Condenser Models - User Manual Installation: Product Specifications Location Limitations Power Supply This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access.
C0522 through C1030 Remote Condenser Models - User Manual Model Number Description Example Hotel Dispensers • • • • • C0630SR-32A C=cuber 06=nominal capacity in 100s of pounds 30=nominal width of cabinet in inches S=cube size, S=small or half dice, M=medium or full dice • R=condenser type. R=Remote • -32=Electrical code. -32=208-230/60/1, -3= 208-230/60/3 • A=series revision code. A=first series.
C0522 through C1030 Remote Condenser Models - User Manual C0522 Cabinet Dimensions REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG. 28.2 11.12 19.2 7.58 REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG. 5.1 2.02 .88" DIA ELECTRICAL ACCESS (2) 15.5 6.11 50.1 19.71 3/8" FPT WATER INLET 48.3 19.00 4.3 1.69 61 24.00 REMOTE COOLED BACK VIEW LEFT SIDE VIEW C0522 Side View C0522 Back View 8.3 3.25 ULTRASONIC BIN LEVEL SENSOR (OPTIONAL) 5.1 2.00 5.1 2.00 ICE DROP OPENING 17.8 7.00 55.9 22.00 REF.
C0522 through C1030 Remote Condenser Models - User Manual C0530, C0630, C0830 and C1030 Cabinet Dimensions REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG. REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG. REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG. 46 18.11 REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG. 37 14.57 5.3 2.07 35.1 13.81 5.6 2.20 .88" DIA ELECTRICAL ACCESS (2) 15.5 6.11 .88" DIA ELECTRICAL ACCESS (2) 15.5 6.11 47.6 18.76 52.3 20.59 62.9 24.76 37 14.59 3/8" FPT WATER INLET 46 18.11 44.
C0522 through C1030 Remote Condenser Models - User Manual Product Description and Electrical Requirements Dimensions w” x d” x h” Electrical Use condenser Minimum Circuit Maximum Ampacity Fuse Size* 22.75*** x 24 x 23 C0522SR-1 115/60/1 ERC111-1 14.9 15 same same ERC211-1** 14.9 15 30.75*** x 24 x 23 C0530SR-1 115/60/1 ERC111-1 14.9 15 same same same ERC211-1** 14.9 15 same C0630SR-32 208-230/60/1 ERC311-32 18 20 30.
C0522 through C1030 Remote Condenser Models - User Manual Water The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated. Water filters are recommended to remove suspended solids.
C0522 through C1030 Remote Condenser Models - User Manual Panel Removal 1. Locate and loosen the two screws at the front edge of the top panel. 5 2. 3. 4. 5. Pull the front panel out at the top and lift it up and off the base. Remove two screws at the front edge of the top panel, and lLift up the top panel until it clears the front of the side panels, then push back 1” and lift it up and off the machine. 5 2 4.
C0522 through C1030 Remote Condenser Models - User Manual Remote Condenser Location Use the following for planning the placement of the condenser relative to the ice machine Location Limits - condenser location must not exceed ANY of the following limits: • Maximum rise from the ice machine to the Do NOT: • Route a line set that rises, then falls, then rises. • Route a line set that falls, then rises, then falls.
C0522 through C1030 Remote Condenser Models - User Manual For The Installer: Remote Condenser Locate the condenser as near as possible to the interior location of the ice machine. Note: The location of the condenser is relative to the ice machine is LIMITED by the specification on the prior page.
C0522 through C1030 Remote Condenser Models - User Manual Precharged Line Routing Do not connect the precharged tubing until all routing and forming of the tubing is complete. See the Coupling Instructions for final connections. 1. Each set of pre-charged tubing lines contains a 3/8” diameter liquid line, and a 1/2” diameter discharge line. Both ends of each line have quick connect couplings, the end without access valves goes to the ice maker.
C0522 through C1030 Remote Condenser Models - User Manual Coupling Instructions The couplings on the ends of the pre-charged line sets are self-sealing when installed properly. Follow these instructions carefully. 4b. Then using two wrenches tighten the coupling until it bottoms out or a definite increase in resistance is felt. These steps must be performed by an EPA Certified Type II or higher technician. Initial Connections 1. Remove the protector caps and plugs.
C0522 through C1030 Remote Condenser Models - User Manual Plumbing Requirements All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. There is a single 3/8” FPT inlet water connection, a 3/8” FPT to 3/8” male flare adapter is supplied with the machine and can be used if desired. Water Filters Install a new cartridge if the filters were used with a prior machine. All models require drain tubing to be attached to them.
C0522 through C1030 Remote Condenser Models - User Manual Electrical The machine is not supplied with a power cord, one 1. Remove the junction box cover and route the power cord through the access hole and must either be field installed or the machine properly attach the power supply wires to the hard-wired. leads in the junction box. The dataplate on the back of the cabinet details the 2.
C0522 through C1030 Remote Condenser Models - User Manual Final Check List: 1. Is the unit located indoors in a controlled environment? 2. Is the unit located where it can receive adequate cooling air? 3. Has the correct electrical power been supplied to the machine? 4. Have all the water supply connections been made? 5. Have all the drain connections been made? 6. Has the remote condenser been properly installed? 7.
C0522 through C1030 Remote Condenser Models - User Manual Initial Start Up 1. Remove front and left side panels. Check machine for any packing or wires rubbing moving parts. Note location of control board in upper left corner of the machine’s front. 6. When the ice has frozen enough, the Ready for Harvest indicator light will be on steady. After it’s been on steady for a few seconds Harvest will begin. 2. Remove tape securing curtain to evaporator. 7. The display shows an H. 3.
C0522 through C1030 Remote Condenser Models - User Manual Adjustments Bridge Thickness - For the Service Tech Only 1/8 - 3/16" bridge 1. Push and hold Off till the machine stops. 2. Remove evaporator cover. 3. Remove curtain. 4. Use a hex wrench and rotate the bridge thickness adjustment screw in 1/8 turn increments CW to increase bridge thickness. Rotate CCW to decrease bridge thickness. Caution: Do not make the bridge too thin or the machine will not harvest properly.
C0522 through C1030 Remote Condenser Models - User Manual Use and Operation Once started, the ice machine will automatically make ice until the bin or dispenser is full of ice. When ice level drops, the ice machine will resume making ice. Caution: Do not place anything on top of the ice machine, including the ice scoop. Debris and moisture from objects on top of the machine can work their way into the cabinet and cause serious damage. Damage caused by foreign material is not covered by warranty.
C0522 through C1030 Remote Condenser Models - User Manual Control Switches There is front access to two switches – On and Off. Optional adjustable ice level control (KVS) Status Power De-Scale Water When this option is present there is an adjustment post and an additional indicator light to the right of the four indicator lights mentioned above. The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full.
C0522 through C1030 Remote Condenser Models - User Manual Options and Other Information Optional Advanced Feature Board (KSB) Ice When this option is present there is an additional display panel in the area below the main control board. It is not visible when the front panel is on. The Advanced Feature Board’s features include: The cuber drops ice in large sections. That ice will break up into random parts as it falls into the bin, but some large sections may remain on top of the ice in the bin.
C0522 through C1030 Remote Condenser Models - User Manual Cleaning, Sanitation and Maintenance This ice system requires three types of maintenance: • Remove the build up of mineral scale from the ice machine’s water system and sensors. • Sanitize the ice machine’s water system and the ice storage bin or dispenser. • Clean the remote condenser. It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Without human intervention, sanitation will not be maintained.
C0522 through C1030 Remote Condenser Models - User Manual 13. Remove water distributors from ice machine. Inspect distributor for restricted orifice holes. Be sure all holes are full open. 18. Wash all interior surfaces of the freezing compartment, including evaporator cover and right side panel liner with the sanitizer solution. Squeeze Tabs Together, Slide Out Until it Stops, Then Lift to Remove 19.
C0522 through C1030 Remote Condenser Models - User Manual Remote condenser The condenser fins will need to be cleaned. Push and release the Off button. Wait until the machine stops. Note: Lock out the controller or the ice machine power supply to prevent an unauthorized fan motor restart. If there is imbedded grease, use a commercial coil cleaner to wash out the grease. Dust can be blown out with compressed air from the inside or use a vacuum cleaner and soft brush.
C0522 through C1030 Remote Condenser Models - User Manual What to do before calling for service Reasons the machine might shut itself off: • • • • • Lack of water. Freeze cycle takes too long. Harvest cycle takes too long. High discharge temperature. Controller self test failure. Check the following: 1. Has the water supply to the ice machine or building been shut off? If yes, the ice machine will automatically restart within 25 minutes after water begins to flow to it. 2.
SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway, Vernon Hills, IL 60061 800-533-6006 www.scotsman-ice.