Installation and User’s Manual for Remote Condenser Modular Cuber Prodigy Plus D Series Models C0530, C0630, C0830 and C1030
C0530D through C1030D Remote Condenser Models - User Manual Introduction The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice harvest for extra efficiency, automatically adjusting water purge and a control system that optimizes system operation.
C0530D through C1030D Remote Condenser Models - User Manual Installation: Product Specifications Location Limitations Warranty Information This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access.
C0530D through C1030D Remote Condenser Models - User Manual Model Number Description Example Hotel Dispenser • • • • • Although an unlikely use for a remote cuber, HD30 can be used without an adapter: • • • C0630SR-32D C=cuber 06=nominal capacity in 100s of pounds 30=nominal width of cabinet in inches S=cube size, S=small or half dice, M=medium or full dice R=condenser type. R=Remote -32=Electrical code. -32=208-230/60/1, -3= 208230/60/3, -1 = 115/60/1 D=series revision code. D=4th series.
C0530D through C1030D Remote Condenser Models - User Manual C0530, C0630, C0830 and C1030 Cabinet Dimensions 26 10.25 8.3 3.25 ULTRASONIC BIN LEVEL SENSOR (OPTIONAL) 5.1 2.00 5.1 2.00 ICE DROP OPENING 17.8 7.00 PLAN VIEW 48.4 19.05 24.00 REF. 30.00 REF. REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG. 46 18.11 37 14.57 REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG. 78 30.70 5.3 2.07 .88" DIA ELECTRICAL ACCESS (2) 15.5 6.11 47.6 18.76 58.4 23.01 37 14.59 3/8" FPT WATER INLET 46 18.11 10.82 6.
C0530D through C1030D Remote Condenser Models - User Manual Product Description and Electrical Requirements Dimensions w” x d” x h” Model Series Electrical Use condenser 30.75** x 24 x 23 same 30.75** x 24 x 29 same same same C0530SR-1 C0630SR-32 C0830SR-32 C0830SR-3 C1030SR-32 C1030SR-3 D D D D D D 115/60/1 208-230/60/1 208-230/60/1 208-230/60/3 208-230/60/1 208-230/60/3 ERC111-1 ERC311-32 ERC311-32 ERC311-32 ERC311-32 ERC311-32 Minimum Circuit Ampacity 16.2 18 10 8.2 15.6 10.
C0530D through C1030D Remote Condenser Models - User Manual Water The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated. Water filters are recommended to remove suspended solids.
C0530D through C1030D Remote Condenser Models - User Manual Panel Removal 1. Locate and loosen the two screws at the bottom of the front panel. 5 2. Pull the front panel out at the bottom and pull it down and off the machine. 3. Remove two screws at the front edge of the top panel, and lift up the top panel until it clears the front of the side panels, then push back 1” and lift it up and off the machine. 1. Remove Screws 3 Dataplate Location 4.
C0530D through C1030D Remote Condenser Models - User Manual Remote Condenser Location Use the following for planning the placement of the condenser relative to the ice machine Location Limits - condenser location must not exceed ANY of the following limits: • • • • Maximum rise from the ice machine to the condenser is 35 physical feet Maximum drop from the ice machine to the condenser is 15 physical feet Physical line set maximum length is 100 feet. Calculated line set length maximum is 150.
C0530D through C1030D Remote Condenser Models - User Manual For The Installer: Remote Condenser Locate the condenser as near as possible to the interior location of the ice machine. Note: The location of the condenser is relative to the ice machine is LIMITED by the specification on the prior page. Meet all applicable building codes.
C0530D through C1030D Remote Condenser Models - User Manual Precharged Line Routing Do not connect the precharged tubing until all routing and forming of the tubing is complete. See the Coupling Instructions for final connections. 1. Each set of pre-charged tubing lines contains a 3/8” diameter liquid line, and a 1/2” diameter discharge line. Both ends of each line have quick connect couplings, the end without access valves goes to the ice maker.
C0530D through C1030D Remote Condenser Models - User Manual Coupling Instructions The couplings on the ends of the pre-charged line sets are self-sealing when installed properly. Follow these instructions carefully. Note: As the couplings are tightened, the diaphragms in the quick connect couplings will begin to be pierced. As that happens, there will be some resistance to tightening the swivel nut. These steps must be performed by an EPA Certified Type II or higher technician. Initial Connections 1.
C0530D through C1030D Remote Condenser Models - User Manual Plumbing Requirements All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. There is a single 3/8” FPT inlet water connection. 2. Connect drain tubing to drain fitting. Water Filters Install a new cartridge if the filters were used with a prior machine. Use rigid drain tubes and route them separately – do not Tee into the bin’s drain.
C0530D through C1030D Remote Condenser Models - User Manual Electrical The machine is not supplied with a power cord, one must either be field installed or the machine hardwired. The dataplate on the back of the cabinet details the power requirements, including voltage, phase, minimum circuit ampacity and maximum fuse size. HACR type circuit breakers may be used in place of fuses. Extension cords are not permitted. Use of a licensed electrician is recommended.
C0530D through C1030D Remote Condenser Models - User Manual Final Check List: 1. Is the unit located indoors in a controlled environment? Open door to access On and Off switch buttons. 2. Is the unit located where it can receive adequate cooling air? 3. Has the correct electrical power been supplied to the machine? 4. Have all the water supply connections been made? 5. Have all the drain connections been made? 6. Has the remote condenser been properly installed? 7.
C0530D through C1030D Remote Condenser Models - User Manual Initial Start Up 1. Remove front and left side panels. Check machine for any packing or wires rubbing moving parts. Note location of control board in upper left corner of the machine’s front. 6. When the ice has frozen enough, the Ready for Harvest indicator light will be on steady. After it’s been on steady for a few seconds Harvest will begin. 2. Switch on the electrical power to the machine.
C0530D through C1030D Remote Condenser Models - User Manual Adjustments 1/8 - 3/16 “ bridge Bridge Thickness - For the Service Tech Only 1. Push and hold Off till the machine stops. 2. Remove evaporator cover. 3. Remove curtain. 4. Use a hex wrench and rotate the bridge thickness adjustment screw in 1/8 turn increments CW to increase bridge thickness. Rotate CCW to decrease bridge thickness. Caution: Do not make the bridge too thin or the machine will not harvest properly.
C0530D through C1030D Remote Condenser Models - User Manual Use and Operation Once started, the ice machine will automatically make ice until the bin or dispenser is full of ice. Note: A Component Indicator Light switches ON to indicate that the component is operating. When ice level drops, the ice machine will resume making ice. Note: There are two Curtain Switch lights, SW1 and SW2.
C0530D through C1030D Remote Condenser Models - User Manual Control Switches The On and Off Switches are accessible from the front of the machine. Use of adjustable ice level control There are several positions the ice level can be set to, including Off (knob and label indicators lined up), where it fills the bin until the standard bin control shuts the machine off. See the kit’s instructions for complete details. To switch the machine OFF, push and release the Off button.
C0530D through C1030D Remote Condenser Models - User Manual Cleaning, Sanitation and Maintenance This ice system requires three types of maintenance: • • • Remove the build up of mineral scale from the ice machine’s water system and sensors. Sanitize the ice machine’s water system and the ice storage bin or dispenser. Clean the remote condenser. It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition.
C0530D through C1030D Remote Condenser Models - User Manual 11. Wash the sensor and the adjustment screw with ice machine scale remover solution, rinse with clean water. Also wash the water distributor and curtain with the ice machine cleaner solution. Squeeze Tabs Together, Slide Out Until it Stops Then Lift to Remove 15. Thoroughly wash all surfaces of the ice thickness sensor, water level sensor, curtain and water distributor with the sanitizer solution. 16.
C0530D through C1030D Remote Condenser Models - User Manual Remote condenser The condenser fins will need to be cleaned. Push and release the Off button. Wait until the machine stops. Note: Lock out the controller or the ice machine power supply to prevent an unauthorized fan motor restart. If there is imbedded grease, use a commercial coil cleaner to wash out the grease. Dust can be blown out with compressed air from the inside or use a vacuum cleaner and soft brush.
C0530D through C1030D Remote Condenser Models - User Manual What to do before calling for service Reasons the machine might shut itself off: • • • • • Lack of water. Freeze cycle takes too long. Harvest cycle takes too long. High discharge temperature. Controller self test failure. Check the following: 1. Has the water supply to the ice machine or building been shut off? If yes, the ice machine will automatically restart within 25 minutes after water begins to flow to it. 2.
SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills, IL 60061 800-726-8762 www.scotsman-ice.
