Prodigy Eclipseä 600, 800, 1000 Introduction: This manual covers the assembly, installation, start up, operation and maintenance of the 600, 800 and 1000 remote low side cuber systems.
Prodigy Eclipseä 600, 800, 1000 Configuration A remote low side cuber system includes several sub systems: an ice making section, a remote compressor package, and a remote air cooled condenser. Additionally, there are several models of each sub-system and this manual covers all of them. Do Not operate the machine in conditions beyond these limitations. Doing so will void the warranty. The ice making sections are designed for use indoors in a controlled environment.
Prodigy Eclipseä 600, 800, 1000 Technical Specifications Ice Making Section (IMS) Model Voltage Minimum Circuit Ampacity Max Fuse Size Cabinet Size Weight (lb) EH222SL-1 115/60/1 3 15 22”w x 16.
Prodigy Eclipseä 600, 800, 1000 Model Number Locations Ice Making Section The dataplate on the back of the ice machine contains the model number, serial number and electrical data. A second plate, located behind the front panel at the lower right front, also lists the model and serial numbers. Compressor Package The dataplate on the right side of the compressor package contains the model number, serial number, electrical data and system refrigerant charge.
Prodigy Eclipseä 600, 800, 1000 Cabinet Drawings, Ice Making System TOP VIEW 482.60 19.00 48.01 1.89 83.82 3.30 273.05 10.75 ICE DROP AREA 82.55 3.25 152.40 6.00 LINE SET, POTABLE WATER INLET 3/8", 120V AC, AND INTERFACE CABLE 212.85 8.38 736.60 29.00 381 15.00 558.80 22.00 REAR VIEW 417.90 16.
Prodigy Eclipseä 600, 800, 1000 Cabinet Drawings, Compressor Package and Condensers 1/2" CONDENSER DISCHARGE LINE (IN) CONDENSER FAN WIRE ROUTING 3/8" CONDENSER LIQUID LINE (OUT) 1/2" COOL VAPOR LINE 0.88 ELECTRICAL INLET 3/8" LIQUID LINE INTERFACE HARNESS ACCESS HOLE 3/4" SUCTION LINE 1.5” 15” 1.5” BACK VIEW RIGHT SIDE VIEW ER2C6810 - 36.52 27.90 28.53 ER2C6810: Both Sides Attach to C600CP, C800CP or C1410CP FRONT VIEW ERC680 or ERC1086: This Side Attaches to C600CP, C800CP or C1410CP 29.50 2.
Prodigy Eclipseä 600, 800, 1000 Proper Combinations: The three sub systems are designed to be connected together in certain combinations to meet the user’s needs: Items required for installation: Eclipse 600 System: EH222, C0600CP, ERC680* Eclipse 800 System: EH222, C0800CP, ERC680* Eclipse 1000 System: EH222, C1410CP, ERC1086* · Ice making section · Compressor Package (includes interconnecting control system wire) · Remote condenser or approved rack coil w/tubing kit · 20’, 35', 50’ or 75’ triple lin
Prodigy Eclipseä 600, 800, 1000 Create the System Plan the installation. The system consists of four parts: the ice making section, the compressor package, the interconnecting tubing and the remote condenser. Of these, the biggest variable is the interconnecting tubing. Interconnecting wires: An interconnecting wire harness is included with the CP unit. One end plugs into the ice making section and the other into the compressor package. The system will NOT operate without this harness.
Prodigy Eclipseä 600, 800, 1000 System Examples The Eclipse system can be installed on a bin or dispenser. The CP unit can be installed on either a single circuit condenser, a two circuit condenser or onto a coil in a separate rack condenser. Separate coils must be: · Scotsman approved · The correct size and capacity · New or not have been part of a system that used mineral oil.
Prodigy Eclipseä 600, 800, 1000 System Examples Single circuit systems use a single circuit condenser and one CP unit. Two circuit systems use a condenser with two circuits with a CP unit at each end.
Prodigy Eclipseä 600, 800, 1000 Place Remote System Roof preparation Roof Piercing: Most installations of this system will place the compressor package and condenser on the roof of a building. The roof must be physically stout enough to accept the load of the equipment and the roofing material must be prepared to prevent water leaks. The roof (or wall) must have a passage large enough for the three pre-charged, pre-bent tubes and the control wire to pass through. The minimum recommended size is 4” ID.
Prodigy Eclipseä 600, 800, 1000 System Location Limitations: Line Routing: Distance: Limited to the maximum length of a single pre-charged tubing kit, 75 feet. Condensing Unit Elevation over Ice Making Section: 35 feet. · Allowed: One rise after a drop. · Allowed: One drop after a rise. · Not Allowed: More than one rise after a drop · Not Allowed: More than one drop after a rise. Note: Elevations greater than 20 feet require installation of a suction line trap at the 20 foot mark.
Prodigy Eclipseä 600, 800, 1000 Route Tubing Scotsman’s pre-charged tubing kits are pre-bent to fit the connection path at the ice making section. · If the tubing is to be routed up, use the straight ends. Liquid Select the correct end to send to the roof. The method or technique used to route the tube is left to the installer. However, in many cases it is easier to position the tubing inside the building first, then feed the outside portion through the tubing passage (pitch pot).
Prodigy Eclipseä 600, 800, 1000 Ice Making Section Major Components: TXV Water Pump Water Level Sensor - signals water level to the controller Controller - operates both the ice machine section and the compressor unit. Drain Valve - opens to allow pump to drain reservoir Water Inlet Valve - 1.25 GPM solenoid valve that opens to fill the reservoir Liquid, Vapor and Suction Connections - where the pre-charged tubing kits connect to.
Prodigy Eclipseä 600, 800, 1000 Compressor Package The compressor packages are similar in layout, they only differ in compressor and charge. Major Components: CPR Valve - limits refrigeration pressures inside the dome of the compressor. Liquid from Cond. Discharge to Cond. Power Routing Hole Condenser Wire Routing Hole Condenser By Pass Valve - opens during Vapor Line harvest to allow discharge gas to flow to the Connection vapor line.
Prodigy Eclipseä 600, 800, 1000 Condensing Section Assembly (C600/800/1410CP to ERC680 to ERC1086): 1. Remove cartons from compressor package and condenser. 2. Remove top from both units. 3. Remove front panel from CP unit. 4. Locate legs, secured to ERC unit. 5. Locate fasteners, inside junction box of ERC unit. 6. Assemble rear legs to ERC using fasteners from prior step. Connect Power Here Locate Fastener Package Connect Fan Motor Leads 7. Locate wire package in CP unit.
Prodigy Eclipseä 600, 800, 1000 Condensing Section Assembly: ER2C6810 (C600/800/1410CP to ER2C6810): 1. Remove cartons from compressor package and two-circuit condenser. 2. Remove top from both units. 14. Route wires from ERC junction box to CP junction box. 15. Attach condenser wires (from wire package) to L1 and L2 of the contactor. 3. Remove front panel from CP unit. 4. If installing one CP unit, locate legs, secured to ERC unit. If installing two CPs, skip steps 5, 6, 7 and 9. 5.
Prodigy Eclipseä 600, 800, 1000 Condensing Section Assembly Alternate Assembly: All Assemblies: The CP unit may be connected to an approved condenser coil in a central condenser rack. In those cases, the CP unit must be connected to the condenser coil using special kit RTE10. Route interconnecting control wire through proper hole in side of CP unit and plug into the connection on the bottom of the control box. Position the CP unit in its final spot.
Prodigy Eclipseä 600, 800, 1000 Ice making section: Located at the top panel: Attachment: · Refrigeration quick connects. · Interconnecting control wire. · Access port for water supply. · Power cord. ABS (Automatic Beverage Dispenser) in drive up installations: Route refrigerant tubing and install drain and water supply tubing onto ice making section before placing unit on the dispenser.
Prodigy Eclipseä 600, 800, 1000 Water and Drain The ice making section requires an adequate potable water supply and a gravity drain. The drain fitting is adaptable to drain connections to the left, right and back. Determine how the drain will be connected to the ice making section. The unit is shipped ready to drain right. The drain fitting elbow with PVC adapter can be rotated to drain right, left or back. · If access is available behind the unit, route the drain in from the back.
Prodigy Eclipseä 600, 800, 1000 Water and Drain Right Draining: 1. Connect ¾” PVC to the female PVC fitting. If copper is required by code, remove the PVC connector and install a ¾” FPT female copper fitting onto the ¾” NPT male fitting. Do all soldering before connecting to the male fitting. 2. In tight locations do the next step after the unit is placed on the dispenser or bin. 3. Connect rigid drain tubing to the reservoir drain tube.
Prodigy Eclipseä 600, 800, 1000 Water and Drain Left Draining: Rotate elbow to the other direction. Connect ¾” PVC to the PVC fitting. Back Draining: Rotate elbow to face the back or connect PVC directly into the ¾” FPT drain fitting. No external drain vent is required, venting is internally provided for. Note: External drain tubing must be supported to insure that it does not move and kink the internal rubber tube.
Prodigy Eclipseä 600, 800, 1000 Ice Making Section Set Up Connect the suction line to the left fitting. Connect the liquid line to the middle fitting. Connect the vapor line to the right fitting. See Coupling Connections on the next page for detailed instructions. After couplings are connected, add cork-tape type insulation to exposed fittings to reduce condensation potential. Add insulation tape here.
Prodigy Eclipseä 600, 800, 1000 Coupling Connections: The couplings on the ends of the pre-charged line sets are self-sealing when installed properly. Follow these instructions carefully. These steps must be performed by an EPA Certified Type II or higher technician. 4c. Continue tightening the swivel nut until it bottoms out or a very definite increase in resistance is felt (no threads should be showing). Do NOT overtighten. Initial Connections 1. Remove the protector caps and plugs.
Prodigy Eclipseä 600, 800, 1000 Condensing Unit Connections Connect the suction line, the vapor line and the liquid line to the matching fittings on the CP unit. See Coupling Connections on the prior page for detailed instructions.
Prodigy Eclipseä 600, 800, 1000 Final Placement After the utilities and refrigeration connections have been made, secure the unit to the dispenser or bin top. Final Check List Before Initial Start Up Secure ice making section to dispenser or bin adapter. 2. Confirm that all packing materials have been removed from all products. Use strap/clips to secure unit: 3. Confirm that the ice making section is level. · When used with Cornelius ABS adapter, install clip on the side of the cabinet.
Prodigy Eclipseä 600, 800, 1000 Controller Operation The controller has four indicator lights, a code display, four push buttons, and eleven component indicator lights.
Prodigy Eclipseä 600, 800, 1000 Initial Start Up Pre Start A soak-out period of four hours is optional for this system. If desired, powering the compressor unit for four hours prior to start up allows the crankcase heater to warm up the oil in the compressor. Start Up 1. Connect power to the condensing unit and move its toggle switch to Run or On. 2. Open the water supply valve. 3. Remove front panel. Check machine for any packing or wires rubbing moving parts.
Prodigy Eclipseä 600, 800, 1000 Ice Thickness and Water Purge Adjustment Bridge Thickness - For the Service Tech Only 1/8-3/16" bridge 1. Push and hold Off till the machine stops. 2. Remove evaporator cover. 3. Remove curtain. 4. Use a hex wrench and rotate the bridge thickness adjustment screw in 1/16 turn increments CW to increase bridge thickness. Rotate CCW to decrease bridge thickness. Caution: Do not make the bridge too thin or the machine will not harvest properly.
Prodigy Eclipseä 600, 800, 1000 Controller Information Machine Indicator Lights · Power · Status · Water · Clean Code Display Main codes - automatically displayed F Freeze Cycle F flashes Freeze Cycle is Pending Harvest Cycle H H flashes Manual Harvest b Bin is Full C Clean Cycle L Board Locked d Test Mode O Off E Self Test Failed 1 flashes Max Freeze - Retrying Max Freeze Time Shut Down 1 2 flashes Max Harvest - Retrying 2 Max Harvest Time Shut Down 3 Slow Water Fill 4 High Dischar
Prodigy Eclipseä 600, 800, 1000 Use and Operation Once started, the ice machine will automatically make ice until the bin or dispenser is full of ice. When ice level drops, the ice machine will resume making ice. Caution: Do not place anything on top of the ice machine, including the ice scoop. Debris and moisture from objects on top of the machine can work their way into the cabinet and cause serious damage. Damage caused by foreign material is not covered by warranty.
Prodigy Eclipseä 600, 800, 1000 Control Switches The EH222 provides front access to two switches – On and Off. To switch the machine OFF, push and release the Off button. The machine will shut off at the end of the next cycle. To shut the machine off immediately, push and hold the Off button for 3 seconds. Status Power De-Scale Water Off Adjustable ice level control There is an adjustment post and an additional indicator light to the right of the four indicator lights mentioned above.
Prodigy Eclipseä 600, 800, 1000 Options Advanced Feature Board, kit #KSB Ice When this option is present there is an additional display panel in the area below the main control board. It is not visible when the front panel is on. The Smart-Board’s features include: The cuber drops ice in large sections. That ice will break up into random parts as it falls into the bin, but some large sections may remain on top of the ice in the bin.
Prodigy Eclipseä 600, 800, 1000 System Operation: This section is intended for the technician. Understanding it is not necessary for the normal operation and maintenance of this ice making system. Major Components: Freeze: In the air cooled condensing unit sub-system (compressor package and condenser) the compressor is on, the condenser by-pass valve is closed, the fan motor is rotating the fan blade.
Prodigy Eclipseä 600, 800, 1000 Refrigeration Details: The compressor provides the force that circulates refrigerant in the refrigeration system. During freeze, when the vapor inlet and condenser by pass valves are closed, discharge gas flows from the compressor into the condenser, where its heat is discharged into the air stream. Liquid refrigerant flows out of the condenser and through the normally open liquid line outlet valve on its way to the receiver inlet.
Prodigy Eclipseä 600, 800, 1000 Technicians Only: Freeze Cycle Sequence of Operation This sequence begins with a restart after the unit has shut off with the bin full. Ice has been consumed, causing the ice sensors to become un-blocked. 1. The controller (four minutes has to have passed since the machine shut off on bin full for the machine to restart) 2. The purge valve is opened and the pump started. 3. After the purge valve closes the inlet water valve opens and fills the reservoir.
Prodigy Eclipseä 600, 800, 1000 Technicians Only: Harvest Cycle Sequence of Operation When harvest begins, the controller connects power to the external relay for the CP's solenoids. It also connects power to the vapor inlet solenoid valve in the cabinet of the EH222. The vapor inlet solenoid valve and the condenser bypass valve open. The receiver inlet solenoid valve closes. Vapor flows from the condensing unit to the EH222 evaporator inlet.
Prodigy Eclipseä 600, 800, 1000 Control Safeties Max freeze time – 45 minutes Restarts When exceeded, the controller will attempt another freeze cycle. If the condition is exceeded again the next cycle, the control will again attempt another freeze cycle. If the freeze cycle exceeds the maximum time in 3 consecutive cycles, the controller will shut the machine off and it must be manually reset.
Prodigy Eclipseä 600, 800, 1000 Controller Operation Control Button Use (from standby - status light off) Set purge level, 1-5 (1 is minimum, 5 is maximum) or Automatic: · Hold off button in for 3 seconds. Release. · Press and release the On button to cycle through and select one of the five purge settings or to use the Automatic setting. Recall diagnostic code: · Hold off button in for 3 seconds. Release.
Prodigy Eclipseä 600, 800, 1000 Cleaning, Sanitation and Maintenance This ice system requires three types of maintenance: • Remove the build up of mineral scale from the ice machine’s water system and sensors. • Sanitize the ice machine’s water system and the ice storage bin or dispenser. • Clean the air cooled condenser. It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Without human intervention, sanitation will not be maintained.
Prodigy Eclipseä 600, 800, 1000 7 Allow the ice machine cleaner / scale remover to circulate in the water system for at least 10 minutes. 8 Push and release the Clean button again. The yellow Clean light will be on continuously and the machine will drain and refill the reservoir to flush out the ice machine cleaner and residue. 9 10 15 Locate water level sensor. Squeeze catches together and pull up to remove sensor.
Prodigy Eclipseä 600, 800, 1000 18 Thoroughly wash all surfaces of the ice thickness sensor, water level sensor, curtain and water distributor with the sanitizer solution. 19 Thoroughly wash all interior surfaces of the freezing compartment, including evaporator frames, evaporator cover and the part of the top panel covering the freezing compartment with the sanitizer solution. 20 Return water level sensor, ice thickness sensor, water distributors and curtains to their normal positions.
Prodigy Eclipseä 600, 800, 1000 Other Maintenance The remote air cooled condenser coil must be cleaned occasionally to keep the system operating at high efficiency. Moving Parts Hazard Rotating fan blade can cause cuts Disconnect electrical power before removing condenser top or fan guard. · Remove any large debris from the outside of the coil. · Vacuum accumulated dust. · Wash out the coils with water. Caution: Do NOT use excessive water pressure as that will bend the fins.
Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No power to ice making section Restore power No power to condensing unit Restore power No lights on controller Check transformer Unit manually switched off Push and release the On button, ask user why it was shut off Power to both sections, controller reset, but condensing unit does not operate Interconnecting control wire disconnected, reconnect it Low or high pressure cut outs open,
Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No refrigeration, unit shut down, maximum freeze time code displayed Check compressor, refrigerant charge, and liquid inlet valve. Note that if liquid inlet valve is not open, compressor will pump down and suction pressure will be very low. Sump frozen Check power supply connection to CP. Power supplied to wrong side of contactor will cause compressor to run all the time.
Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction Low capacity Dirty condenser Clean condenser Air temperature intake to condenser very high Re-orient condenser to avoid hot air intake Water temperature intake to ice making section very high Check for hot water supply to ice machine due to mal-functioning or non-existent hot water check valve at dishwashing sink Ice broken up and stuck between reservoir and curtain, happens almost every cycle
Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 600 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50 90/90/70 120/110/100 Freeze 13 to 15 minutes 16 to 18 minutes 29 to 31 minutes Harvest 1 to 1.5 minutes 1 to 1.5 minutes .5 to 1 minutes System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F.
Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 800 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F. 70/70/50 90/90/70 120/110/100 Freeze 10 to 12 minutes 13 to 15 minutes 19 to 21 minutes Harvest 1 to 1.5 minutes 1 to 1.5 minutes .
Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 1000 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50 90/90/70 120/110/100 Freeze 6 to 8 minutes 8 to 10 minutes 16 to 18 minutes Harvest 1 to 1.5 minutes 1 to .5 minutes .
Prodigy Eclipseä 600, 800, 1000 Refrigeration System Service Recovery 11. Replace liquid line drier in CP unit. Recovery must be done from the condensing unit, but requires the ice machine to be shut down. 12. Evacuation system to 300 microns. 1. At the ice making section, remove the front panel. 14. Start unit and check operation. 2. Push and release the Harvest button. When the machine shuts off, recover the refrigerant. 13. Weigh in the nameplate charge. 15.
