ICE/BEVERAGE DISPENSER MODELS: DB90S-BC (4V) DB90S-BC (5V) Operator’s Manual Part No. 91772 Revised: August, 1995 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC 1994 PRINTED IN U.S.
TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 KIT 03324 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS (cont’d) Page LIST OF FIGURES FIGURE 1. ICE DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FIGURE 2. GATE RESTRICTOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3. MOUNTING TEMPLATE DB90S--B STANDARD . . . . . . . . . . . . . . . . . FIGURE 4. MOUNTING TEMPLATE DB90S-B & --BZ . . . . . . . . . . . . . . . . . . . . . . FIGURE 5. MOUNTING TEMPLATE DB90S--BC . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.
GENERAL DESCRIPTION The Remcor “DB”series of ice dispensers will solve ice and beverage service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up 1-1/4”in size), cubelets, hard-chipped or cracked ice and Scotsman MH750 pellet ice; and in addition, several flavors of post-mix beverages.
INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. COUNTER MOUNTING The ice dispenser must be sealed to the counter. The template drawing indicates openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in the counter.
KIT 03324 INSTALLATION INSTRUCTIONS NOTE: For dispensing Scotsman NM 650 “nugget” style and MH 750 “pellet” style ice and Wilshire MCC500 and MCC700 compressed ice cubes. 1. Disconnect power to dispenser. 2. Remove upper front panel from dispenser. 3. Remove ice chute and discard Gate Restrictor. 4. Reinstall front panel and energize unit.
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow.
1 1/32-IN. 11 1/4-IN. 2 19/64-IN. 1 7/64-IN. 4 1/2-IN. REAR OPENING FOR BEVERAGE AND UTILITIES 24 5/16-IN. 29 3/4-IN. OUTLINE OF UNIT 3/8 DIA. 13 3/4-IN. 15 27/32-IN. NOTE: 91772 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. FIGURE 3. MOUNTING TEMPLATE DB90S--B STANDARD 6 1 3/64-IN.
OUTLINE OF UNIT 15 1/16-IN. 21 1/16-IN. REAR OPENING FOR BEVERAGE AND UTILITIES 4 1/2-IN. 4-IN. 8-IN. 16-IN. NOTE: 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. FIGURE 4.
10-IN. 2 57/64-IN. 2 1/2-IN. REAR OPENING FOR BEVERAGE AND UTILITIES OUTLINE OF UNIT 24 5/16-IN. 29 3/4-IN. 3/8 DIA. 13 1/2-IN. 15 27/32-IN. NOTE: 91772 1) Shaded areas indicate openings in cabinet bottom needed for utilities and beverage tubing. FIGURE 5. MOUNTING TEMPLATE DB90S--BC 8 1 3/64-IN.
3/8” (4 PLCS.) FIGURE 6.
91772 10 FIGURE 7.
11 91772 FIGURE 8.
91772 12 FIGURE 9.
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). START-UP AND OPERATING INSTRUCTIONS Fill the hopper with ice.
CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. DISPENSER 1. Clean the ice storage hopper at least once a month. 2. Lift off the agitator and the agitator disk. Wash with a mild detergent solution and rinse them thoroughly to remove all traces of detergent. 3.
A. Connect the cleaning tank to the syrup line to be sanitized and to the CO2 system. B. Energize the beverage faucet until the liquid dispensed is free of any syrup. C. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO2 system. D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet. Flush at least 2 cups of liquid to insure that the sanitizing solution has filled the entire length of the syrup lines. E.
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble BLOWN FUSE OR CIRCUIT BREAKER A. Probable Cause Short circuit in wiring. B. Defective gate solenoid. C. A. Defective agitator motor. No power. B. Defective dispensing switch. C. A. Blown/defective fuse or jammed gate solenoid.
WHEN REPLACING SOLENOID, ADJUST TO 7/8-INCH AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. FIGURE 10.
FIGURE 11. SOLENOID ASSEMBLY - EXPLODED VIEW & PARTS LIST Index No. 1 Part No. Quantity 21493 1 Description Solenoid Mounting Plate 2# 31551 1 Solenoid Service Kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No.
FIGURE 12. EXPLODED VIEW & PART LIST DB90-B Item No. Part No. 1 25734 Name Gate Slide 2 52072 Agitator Disk 3 32763 Ice Dispenser Switch 4 91511 Switch Label 5 31091 Transformer (-B models) 6 32745 Agitator Motor 7 50454 Motor Shaft Seal 8 52054 Lid 9 50751 Ice chute 10 51891 Gate Gasket 11 30997 Capacitor, Agitator Motor 12 31093 Gate Solenoid Assembly (See page 18 ) 13 31551 Gate Solenoid Kit 14 70438 Rebuilding Kit (Gate Solenoid) 15 31406 Fuse.
FIGURE 13. EXPLODED VIEW & PART LIST DB90-BZ (NO SINK) Item No. Part No.
FIGURE 14. EXPLODED VIEW & PARTS LIST DB90-BC MERCHANDISER SECTION Item No. Part No.
FIGURE 15. EXPLODED VIEW & PART LIST DB90-BC CABINET Item No. Part No.
FIGURE 16. EXPLODED VIEW & PARTS LIST DB90-BC COLD PLATE SECTION Item No. Part No.
FIGURE 17. EXPLODED VIEW & PARTS LIST DB90-BC ELECTRIC BOX ASSEMBLY Item No. Part No.
REMCOR PRODUCT COMPANY 500 Regency Drive Glendale Heights, IL 60139-2268 Telephone (708) 980-- 6900 Facsimile (708) 980-- 8511 WARRANTY REMCOR warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.
