ICE/BEVERAGE DISPENSER Models DB150--M DB150--BM DB150--BCM Operator’s Manual Illustration in this space Remove box after placing the illustration Part No. 91773 October, 1993 Revision A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment Ó IMI CORNELIUS INC; 1993 PRINTED IN U.S.
TABLE OF CONTENTS Page LIST OF FIGURES LIST OF TABLES i Doc P/N Here
TABLE OF CONTENTS (cont’d) Doc P/N Here ii
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards. WARNING Safety signs with signal word DANGER or WARNING are typically near specific hazards.
THIS PAGE LEFT BLANK INTENTIONALLY 91773 2
SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized. This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following.
GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for IMPORTANT: To the user of this manual -- This manual is a guide for installing, operating, and maintaining this equipment. Refer to the Table of Contents for page location for detailed information pertaining to questions that arise during installation, operation, service, or maintenance of this equipment.
INSTALLATION This section covers unpacking and inspection, selecting location, installing Unit, preparing for operation, and operation. UNPACKING AND INSPECTION NOTE: The Unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any damage or irregularities should be noted at the time of delivery (or not later than 15 days from date of delivery) and immediately reported to the delivering carrier.
4. “--BM”, “--BCM”models: connect the beverage system product lines as indicated in “B”and “BC”units, pages 7 and 8 respectively. This work should be done by a qualified serviceman. Note that the hoses are marked with number (1 through 6) for syrup connections and “CW”for carbonated water connections. 5. Regulated and filtered CO2 gas pressure or compressed air is required to operate the dispenser portion control ice dispensing system.
KIT 02234 INSTALLATION INSTRUCTIONS NOTE: For dispensing Scotsman NM650 “nugget” style ice and Wilshire MCC500 and MCC700 compressed ice cubes. 1. Disconnect power to dispenser. 2. Remove upper front panel from dispenser. 3. Remove ice chute and discard gate restrictor. 4. Reinstall front panel and energize unit.
GATE MOUNTING PLATE STORAGE HOPPER ICE DIVERTER GASKET APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE ICE CHUTE FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING 10-32 WASHER 10-32 NUT FIGURE 2.
1? 4-1/2? OPENING 18-3/4? AVAILABLE FOR HOSE OUTLETS 3-15/16? 14? OPENING *1-1/8? OPENING IN CABINET BOTTOM FOR DRAIN & BEVERAGE HOSES 16-1/4? OPTIONAL LOCATION FOR COUNTER TOP CUT-OUT 31-1/8 5/16-18 THREADED HOLE TO SECURE UNIT TO COUNTER (4--PLCS) FRONT OF UNIT 1-1/8? *19-3/4? TOP VIEW (COUNTER CUTOUT) FIGURE 3.
91773 8 CW CW 6 5 4 3 2 1 REMCOR “--B” ICE/EVERAGE DISPENSER ITREMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT. FAUCETS 5-15 PSIG S2 S3 S4 S5 FIGURE 4.
9 91773 CW CW COLD PLATE 6 5 4 3 2 1 REMCOR “--BC” ICE/EVERAGE DISPENSER ITREMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT. FAUCETS 3 AND 4 CAN BE CONVERTED TO NON-CARBONATED WATER FAUCETS 5-15 PSIG S1 S3 S4 CARBONATOR S5 S6 15 -- 50 PSIG FILTER WATER SUPPLY NOTE: FOR REFERENCE ONLY NOT FOR CONTRUCTION CO2 TANK REGULATORS 60 -- 100 PSIG OPTIONAL PRESSURE REGULATOR FIGURE 5.
91773 10
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated. DAILY (or as required) Remove foreign material from vending area sink to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). START-UP AND OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid.
The ice portion control has five modes to allow adjustment of the ice portions and for normal operation they are as follows: INDICATOR STATUS MODE Normal operation Green Cleaning mode Red/Amber flashing Normal ice portion adjustment Amber Extra ice portion adjustment Red Agitation refill time adjustment Amber flashing The control will return to Normal Operation Mode (green indicator) automatically if a button has not been operated for a period of one minute whenever one of the three adjustment modes have be
CLEANING INSTRUCTIONS WARNING: DISCONNECT ALL POWER BEFORE CLEANING. Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. DISPENSER (All Models) 1. Clean the ice storage hopper at least once a month. 2. Remove center screw and washer on agitator disk and lift off the agitator and the agitator disk assembly. Wash and rinse them thoroughly.
5. Slide the cover forward, taking care that it is securely positioned on the cold plate. 6. Replace beverage faucet panel. BEVERAGE SYSTEM (--B, --BC Models) 1. Remove faucet spouts, wash in mild detergent, rinse and replace. 2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2 regulator to the carbonator. 3. Disconnect the syrup tanks from the system. 4. Energize the beverage faucets to purge the remaining soda water in the system. 5.
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Trouble 91773 Probable Cause Remedy G. Inoperative ice agitator motor. G. Replace ice agitator motor. H. Inoperative gate cylinder. H. Replace gate cylinder. I. Inoperative gate solenoid. I. Replace gate solenoid. J. Defective motor capacitor. J. Replace capacitor. K. Ice gate not aligned to ice chute. K. Check alignment of ice gate to slot in ice chute. L. Agitate relay wiring incorrect. L. Red wire should be connected to “t”terminal of relay coil.
FIGURE 7. ICE/SOFT DRINK POST-MIX DISPENSER Item No. Part No. Name Qty.
IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 TECH SVC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.
IMI CORNELIUS INC.
