Service Manual for Residential Ice Machine Models SCCG30 and SCCP30
SCCG30 & SCCP30 Service Manual Introduction: This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines. This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference. Table of Contents Specifications . . . . . . . . . . . . . . . . . . . . . . .
SCCG30 & SCCP30 Service Manual Specifications This ice machine is designed to be used indoors, in Options: a controlled environment. It can be used in a wide variety of environmental conditions, but there are Door Panel kits: limits. Use outside of the listed limitations is misuse and will void the warranty. Finished door panels are available from Scotsman for attachment to the machine, or a custom panel Air temperature limits: can be made.
SCCG30 & SCCP30 Service Manual Cabinet Layout FLOOR DRAIN ACCESS HOLE 3 7/8" 20 3/8" 22" .75 SHEET METAL DOOR FRONT .63 MIN. CABINET DOOR 14 7/8" 29 1/4" 33 3/8" MIN. 34 3/8" MAX. DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D.
SCCG30 & SCCP30 Service Manual Air flow The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice. On/Off Switch Ice Making Area Warm Air Out Air Intake Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L.
SCCG30 & SCCP30 Service Manual Water Quality All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.
SCCG30 & SCCP30 Service Manual Door Covering Door Panel Custom Panel The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door. A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.
SCCG30 & SCCP30 Service Manual Door Panel Attachment Use Upper Hole at the Top Scotsman Door Panel Gasket Machine Screw Hole Plug Use Lower Hole at the Bottom Cover September 2009 Page 7
SCCG30 & SCCP30 Service Manual Custom Panel A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose. To create and attach a custom panel: 10. Mount panel to door using wood screws or supplied panel mounting screws. Note: When installed Ice machine must be adjusted for height to position top of door to desired clearance.
SCCG30 & SCCP30 Service Manual Door swing change 8. Remove the upper hinge and move it to the The door can be attached to open with hinges on door's opposite side, bottom location. Secure the left or right using new brackets shipped loose in using the original screws. the ice bin. Retain all screws for re-use. 9. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws. To change: 1.
SCCG30 & SCCP30 Service Manual Installation: Water & Drain The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit. Drains There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump.
SCCG30 & SCCP30 Service Manual Gravity Drain Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code. 1. Place the ice machine in front of the installation opening. Adjust leveling legs to the approximate height. 2. Remove the front service access panel and the upper back panel.
SCCG30 & SCCP30 Service Manual Electrical & Start Up The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit. 1. If the electrical outlet for the ice maker is behind the unit, plug in the unit. Initial Start Up 1. Turn on the water supply. 2. Switch on the electrical power. 3. Move the On/Off switch to the ON position. 2.
SCCG30 & SCCP30 Service Manual Cube Size Adjustment The size of the ice cubes is determined by how long the ice machine is in the freezing cycle. That is controlled by the cube size thermostat. Side Views of Cubes The cube size thermostat's sensing portion is attached to the suction tube, near the outlet of the evaporator. As the machine makes ice, the temperature of the suction tubing falls. When it reaches a preset point, the thermostat's contacts close and connect power to the electronic timer.
SCCG30 & SCCP30 Service Manual Harvest Time Adjustment The harvest time can be adjusted so that all the ice is released during the harvest period, with a few seconds extra for a safety margin. The adjustment range is between 2 to 5 minutes. There is an adjustment screw on the surface of the electronic timer. Rotate the screw CCW to reduce harvest time, and CW to increase it. It should be set to match the machine's performance.
SCCG30 & SCCP30 Service Manual Use No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder. The machine can be shut off anytime by moving the On/Off switch to OFF.. The machine will shut off immediately. What shouldn’t be done? Never keep anything in the ice storage bin that is not ice.
SCCG30 & SCCP30 Service Manual How to clean the condenser and winterize. Condenser cleaning Winterizing The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean: 1. Clean the ice making system. 2. Open the door and push and release the On/Off switch to turn the machine off. 1. Remove the kickplate and front service panel. 3. Turn off the water supply. 2. Locate the condenser surface. 4.
SCCG30 & SCCP30 Service Manual How to remove scale from the ice making system. 1. Scoop out all of the ice, either discard it or save it in an ice chest or cooler. 2. Switch the machine Off. 3. Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir. 4. Switch the machine On. Pour Scale Remover Here 5. Operate the machine for about 2 hours. 6. Pour a gallon of hot (95oF. – 115oF.
SCCG30 & SCCP30 Service Manual System Information Overall: • • • • • • • • • • • • • • • • • • • Refrigerant: 8 oz R-134a Compressor: Hermetic, 700 BTUH Condenser: Forced draft Fan blade: 3 blade, 6 inch Evaporator: Inverted, 12 cube cells. copper, continuous serpentine Metering device: Cap tube Defrost method: Hot gas bypass with water assist Spray method: 6 water jets Water charge: 30 ounces Water valve: 115 volt solenoid, .19 GPM Water fill time: Varies with harvest time Spray pump: Pedestal type.
SCCG30 & SCCP30 Service Manual Water System The water system consists of a water pump, inlet water solenoid valve, reservoir with overflow standpipe and spray platform. Harvest cycle: The inlet water solenoid valve is open during the harvest cycle. Water flows through it to the top of the machine and onto the evaporator platen. The water flows across the platen, warming it up to assist in releasing the ice. Water drains from the platen through drain holes at the platen corners.
SCCG30 & SCCP30 Service Manual Components Model and Serial Tag Location Bin Thermostat Bracket and Scoop Model and Serial Plate Location Evaporator Platen Evaporator & Top of Unit Inlet Water Solenoid Valve Condenser and Bin Thermostat September 2009 Page 20
SCCG30 & SCCP30 Service Manual Performance Information Listed cycle times are after the 3rd consecutive cycle, will vary a minute or so, and will be longer for built in units.
SCCG30 & SCCP30 Service Manual Refrigeration System Suction Pressure 70 60 50 PSIG 40 30 20 10 0 Time Discharge Pressure 140 120 100 PSIG 80 60 40 20 0 Time September 2009 Page 22
SCCG30 & SCCP30 Service Manual Service Diagnosis No Ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse.
SCCG30 & SCCP30 Service Manual Service Diagnosis Makes excessive noise Problem Likely Cause Probable Solution Blade is bent Replace fan blade Fan motor mount is broken Replace motor mount Compressor vibrates Mounting loose Check mounting Water pump vibrates Pump bearings worn Replace pump Panels vibrate Mounting screws loose Tighten screws Problem Likely Cause Probable Solution Ice wrong size Environment changed Adjust cube size Hot gas valve does not open Check voltage to coil when u
SCCG30 & SCCP30 Service Manual Removal and Repair Bin Thermostat 9. Reverse to reassemble. 1. Disconnect electrical power. Curtain 1. Shut unit off. 2. Loosen both thumbscrews holding curtain bracket to freezing chamber. Electrical Shock Hazard. Disconnect electrical power before beginning removal 3. Pull out and remove curtain with bracket from ice machine. 2. Remove service panel. 4. Reverse to reassemble. 3. Remove back panel.
SCCG30 & SCCP30 Service Manual Removal and Repair Cube Size Thermostat 9. Disconnect wires from cube size thermostat. 1. Disconnect unit from electrical power. 10. Remove two screws holding cube size thermostat to bracket. Pull cube size thermostat from the machine. 11. Route new cube size thermostat bulb and cap tube from the front, through the hole in the air baffle and into the back of the unit. Electrical Shock Hazard. Disconnect electrical power before beginning removal 12.
SCCG30 & SCCP30 Service Manual Removal and Repair - Cabinet Removal Certain components require the removal of the cabinet for repair access. 12. Pull clip up and pull water inlet elbow out of inner elbow. 1. Shut machine off, if making ice, melt ice with hot water. 13. Push inner elbow back and rotate it until it points straight up, then push it back through the hole in the back of the freezing compartment. 2. Remove all ice. Inlet Elbow 3. Drain reservoir. 4. Remove service panel and kick plate. 5.
SCCG30 & SCCP30 Service Manual 15. Lift evaporator platen up and tilt back enough for bin assembly to clear the base. 18. Remove 1 screw at each corner of the base. 19. Lift bin assembly off the base. Note: Prop evaporator assembly up. A 3' length of 3/4" PVC tubing with one end inserted into the cup mold and the other against the base will hold it up. The hot gas valve, fan motor, condenser and compressor are now exposed for service. 16. Remove air baffle. Air Baffle 17.
SCCG30 & SCCP30 Service Manual Refrigeration Service This ice machine use R-134a type refrigerant. There are specific rules for handling that refrigerant. To check for system pressures, add a field supplied clamp-on type service valve as a temporary means of system access. After diagnosis and before final repair, replace the clamp-on type valve with valves that are brazed onto the process tubes of the system. Use a low flow of dry nitrogen when brazing on the system.
SCCG30 & SCCP30 Service Parts This is the illustrated parts list for the SCCG30 and the SCCP30 Residential Ice Machines When ordering a service part, always refer to the complete model number of the equipment being repaired to be sure of obtaining the correct part. Many times there are slight differences between models, and having the complete model number will aide in selecting the correct part. Table of Contents Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCCG30 & SCCP30 Service Parts Door 19 9 10 16 17 18 11 1 14 2 4 13 5 5 15 3 5 11 2 7 5 6 13 8 Item Part Number Number 1 items 1 thru 8. KDFW KDFWS KDFB kDFBS KDFS 2 02-4433-01 3 02-4430-42 02-4430-52 02-4430-01 4 02-4433-02 5 03-1531-01 4 Description Door panel kits.
SCCG30 & SCCP30 Service Parts Cabinet 16 1 15 14 1 13 12 11 2 4 1 10 1 19 1 1 9 1 1 17 5 8 1 3 10 11 18 6 12 13 14 15 16 7 Item Number 1 2 3 4 5 6 7 8 9 Part Number 03-1531-01 A39363-001 A39389-001 12-1213-11 A39392-001 02-4390-01 03-1403-86 02-4441-01 A39381-001 A39381-002 A39381-003 Description Screw Back panel Utility routing bracket Snap bushing Srv panel mntg bracket Kickplate Screw Panel handle Service panel, white Service panel, black Service panel, SS 17 18 19 September 2009
SCCG30 & SCCP30 Service Parts Reservoir and Spray Pump 4 1 20, 3 2 15 17 16 18 14 5 Rotate item 5 90 degrees & lift to remove. 6 19 7 8 13 12 11 9 10 Item Part Number Number Description 1 12-2986-21 Water pump 2 02-4379-01 Pump discharge hose 3 02-4370-21 Spray nozzle, kit. Set of 3 nozzles, o-rings, screws and nuts.
SCCG30 & SCCP30 Service Parts Refrigeration System 2 1 8 9 7 3 Item Part Number Number Description 1 A39396-001 Suction line accumulator assy 2 02-4376-02 Evaporator 3 18-8776-21 Compressor Compressor includes overload, relay and drier 3a 18-8776-52 Overload 3b 18-8776-51 Relay 4 03-3821-01 Clip 5 03-1407-08 Washer 6 18-4700-28 Grommet 7 18-8940-01 Condenser 8 02-4416-01 Drier 9 11-0562-21 Hot gas valve 9a 11-0562-22 HGV coil September 2009 Page 5 4, 5, 6
SCCG30 & SCCP30 Service Parts Under Bin Parts GRAVITY DRAIN MODELS ONLY 14 15 6 16 7 4 8 3 17 2 1 19 20 21 22 2 13 23 5 24 9 11 10 25 23 27 12 26 18 DRAIN PUMP MODELS ONLY Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 12-2990-01 03-1531-01 12-3024-01 02-4197-01 A39556-001 A39460-001 13-0909-01 02-4450-01 11-0504-01 03-3904-01 12-2503-21 03-1608-01 02-1875-18 02-2814-13 Description Inlet water sol valve Screw Fan motor Fan blade Fan motor bracket Fan shroud Gasket, order 1 &
SCCG30 & SCCP30 Service Parts Control System 3 1 2 4 5 6 Item Number 1 2 3 4 5 6 Part Number 02-4436-01 12-2991-01 02-4386-01 12-2985-01 11-0584-21 11-0578-21 Description Graphic overlay Power switch Cover Timer Cube size thermostat Bin thermostat Not Shown: NS1 12-3005-02 Hi voltage harness, lower NS2 12-3005-01 Hi voltage harness, upper September 2009 Page 7
SCCG30 & SCCP30 Service Parts Schematic Diagram IF DRAIN PUMP IS INSTALLED N L1 DRAIN PUMP PRESSURE SWITCH DRAIN PUMP SAFETY PRESSURE SWITCH ON / OFF SWITCH BIN LEVEL CONTROL COMPRESSOR CUBE SIZE CONTROL (INITIATE TIMER) C HARVEST TIME ADJUSTABLE FROM 120 TO 300 SEC. FACTORY SET TO 170 SEC.
SCCG30 & SCCP30 Service Parts Wiring Diagram IF DRAIN PUMP IS INSTALLED BK COMM NC R NO BK SAFETY PRESSURE SWITCH BK ON-OFF SWITCH BK POWER IN GN/Y W EARTH GROUND 3 GN/Y 2 W OFF 1 BIN LEVEL CUBE SIZE CONTROL PUMP MOTOR ON Y CONTROL Y BU BK BU W W NC NO BK/W W COMM R C PUMP PRESSURE SWITCH NC W NO FAN MOTOR HOT GAS TIMER SOLENOID R W BN W WATER DRAIN PUMP MOTOR R/W SOLENOID W RELAY - CURRENT 1 S M 1 3 OVERLOAD COMPRESSOR September 2009 Page 9 6 1 2 BK
SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway, Vernon Hills, IL 60061 800-533-6006 www.scotsman-ice.
