Operating instructions

60
Periodic Inspection Chart
DESCRIPTION
FREQUENCY
FIRST 10 HOURS EVERY 25 HOURS OR 3 MONTHS EVERY 50 HOURS OR 6 MONTHS EVERY 100 HOURS OR 1 YEAR TO BE PERFORMED BY
GENERAL
Lubrication/corrosion protection ➀✔O
ENGINE
Support and rubber mount condition/tightness ✔✔D
Exhaust system fasteners ➃✔✔D
RAVE valve cleaning ➃✔✔D
Top end inspection
(leak test, piston and ring clearance) ➃
➇ D
Counterbalance shaft oil level ✔✔D
Spark plug inspection, cleaning and gap adjustment ➄✔ D
Spark plug replacement ➀✔D
TDC setting ➃➇D
COOLING
SYSTEM
Flushing ✔ ➂ O
Hose condition and fasteners ✔✔D
Inspect/clean engine drain tubes ✔ ➀ O
Water flow regulator valve inspection ✔ D
FUEL
SYSTEM
Throttle cable, inspection/lubrication ➀✔ O
Fuel filter and lines inspection ✔✔ D
Fuel filter replacement ➆ D
Visually check for oil leakage between cylinder head
and injector ➃
✔✔D
Fuel injection system sensors (except throttle body),
visual inspection ➃
✔✔D
Throttle body cleaning and their sensors ➃ ➄✔ ✔ D
Fuel vent line pressure relief valve inspection ✔ D
Fuel lines, connections, check-valve and fuel system
pressurization ➃
✔✔ D
Visual inspection: throttle bodies, sensors, fuel lines,
fuel rail and fittings ➃
✔✔D
Air intake silencer fit/tightness ✔✔D
Fuel tank straps visual inspection ✔✔O
LUBRICATION
SYSTEM
Oil injection pump adjustment ➃✔✔D
Oil filter and lines inspection ✔✔ D
Oil filter replacement ✔ D
Oil reservoir straps ✔ O
smo2003-005a.book Page 60 Friday, November 1, 2002 8:25 AM