www.SeaDooManuals.
Smo9901a.fm Page 0 Friday, September 4, 1998 9:31 AM ‘ ◆ SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook and on Product Warning Labels could cause injury, including the possibility of death. You, the operator, have the responsibility to inform passenger(s) of safety precautions. This Operator’s Guide, the Safety Handbook and Videocassette should remain with the watercraft at the time of resale.
Smo9901a.fm Page 1 Friday, September 4, 1998 9:31 AM Doin'it on your new Sea-Doo Watercraft Congratulations, you are now the proud owner of a Sea-Doo personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and familiarize yourself with the contents.
Smo9901aTOC.fm Page 2 Thursday, October 1, 1998 1:38 PM TABLE OF CONTENTS FOREWORD ................................................................................ 5 ; SAFETY WARNING .................................................................. LIST OF DISTRIBUTORS ............................................................. 6 9 BOMBARDIER LIMITED WARRANTY: 1999 SEA-DOO® WATERCRAFT .................................................. 10 REGISTRATION NUMBER LOCATION .................................
Smo9901aTOC.fm Page 3 Thursday, October 1, 1998 1:38 PM 31) Fuel Tank Cap ................................................................................... 32) Jet Pump Water Intake ..................................................................... 33) Rear Vent Grills ................................................................................. 34) Shift Lever......................................................................................... 35) Rear Seat Latch..............................
Smo9901aTOC.fm Page 4 Thursday, October 1, 1998 1:38 PM Rough/Choppy Water Operation ............................................................. Crossing Waves....................................................................................... Stopping/Docking .................................................................................... Beaching.................................................................................................. Shutting Off the Engine..............................
Smo9901b.fm Page 5 Friday, September 4, 1998 10:45 AM FOREWORD The Operator’s Guide and Safety Handbook have been prepared to acquaint the owner/operator or passenger with this personal watercraft and its various controls, maintenance and safe riding instructions. Each is indispensable for the proper use of the product, and should be kept in a waterproof bag with the watercraft at all times.
Smo9901b.fm Page 6 Friday, September 4, 1998 10:45 AM ◆ SAFETY WARNING To fully appreciate the pleasures, enjoyment and excitement of boating there are some basic rules that MUST be observed and followed by any boater. Some rules may be new to you while others may be common sense or obvious, irrespective, we ask that you please take a few minutes of your time to read these safety instructions completely before you operate your craft.
Smo9901b.fm Page 7 Friday, September 4, 1998 10:45 AM Ensure that all passengers know how to reboard the craft from the water. Always have an observer while towing a skier. Know the waters in which the craft is to be operated. Current, tides, rapids, shallow water, hidden obstacles etc., can affect safe operation. When boating, apply the principle of 1/3 fuel to destination, 1/3 back and 1/3 reserve fuel supply. Maintain the craft and equipment in top condition at all times.
Smo9901b.fm Page 8 Thursday, October 1, 1998 1:39 PM Due to the close proximity of other racers, it is recommended that an approved personal watercraft helmet be used during racing events. Read and follow all instructions and warnings provided with the helmet. The engine and the corresponding components identified in this guide should not be utilized on product(s) other than those they were designed for. Maintenance procedures and specified tightening torques must be strictly adhered to.
Smo9901b.fm Page 9 Friday, September 4, 1998 10:45 AM LIST OF DISTRIBUTORS NORTH AMERICA U.S.A. (Except Puerto Rico) BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 BOMBARDIER COURT P.O. BOX 8035 WAUSAU, WI 54402-8035 Phone: (715) 842-8886 FAX: (715) 848-3455 CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New-Brunswick Nova Scotia Prince Edward Island BOMBARDIER RECREATIONAL PRODUCTS 726, ST-JOSEPH ST.
Smo9901b.fm Page 10 Friday, September 4, 1998 10:45 AM BOMBARDIER LIMITED WARRANTY: 1999 SEA-DOO® WATERCRAFT 1. WARRANTY COVERAGE PERIOD BOMBARDIER INC.
Smo9901b.fm Page 11 Friday, September 4, 1998 10:45 AM 5. LIMITATIONS OF LIABILITY This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state, or province to province. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Smo9901b.fm Page 12 Friday, September 4, 1998 10:45 AM REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to following illustration for location. The registration number must appear on each side of the watercraft. 1 F07A08L TYPICAL 1. Registration number location NOTE: The registration number must be above the water line.
Smo9901b.fm Page 13 Friday, September 4, 1998 10:45 AM LOCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operating this watercraft. SP Series 3-7 2-6-11 1 5 F01L8WM TYPICAL www.SeaDooManuals.
Smo9901b.fm Page 14 Friday, September 4, 1998 10:45 AM GS Series 2 F06L0RM 4 1 5 6-11 TYPICAL 14 www.SeaDooManuals.
Smo9901b.fm Page 15 Friday, September 4, 1998 10:45 AM XP Series 1 F08L0PM 6 3 7 2-11 TYPICAL www.SeaDooManuals.
Smo9901b.fm Page 16 Friday, September 4, 1998 10:45 AM GTS Series 3 F02L2QM 2-11 7 9 1 6 TYPICAL 16 www.SeaDooManuals.
Smo9901b.fm Page 17 Friday, September 4, 1998 10:45 AM GT Series 1 10 5 11 6 2 3 7 F07L0TM TYPICAL www.SeaDooManuals.
Smo9901b.fm Page 18 Friday, September 4, 1998 10:45 AM 1 WARNING Read all warning label, Operator Guide & safety documents before operating. Severe injury or death can result from ignoring such information or improper use of the watercraft. Check throttle & steering operation before starting engine. Directional control is lost when throttle is released or engine shut off. Do not splash others or jump waves or wakes with this watercraft. Properly attach safety tether to your PFD.
Smo9901b.fm Page 19 Friday, September 4, 1998 10:45 AM 8 5 WARNING WHILE FUELING, STOP ENGINE. FUEL TANK MAY BE PRESSURIZED, SLOWLY TURN CAP WHEN OPENING. KEEP WATERCRAFT LEVEL. DO NOT OVERFILL. CHECK OIL LEVEL. PERIODICALLY, VERIFY FUEL SYSTEM. F01L6VY 6 F02L3FY • WARNING GTS MODEL DO NOT BOOST BATTERY WHILE INSTALLED.
Smo9901b.fm Page 20 Friday, September 4, 1998 10:45 AM WATERCRAFT IDENTIFICATION The main components of the watercraft (engine and hull) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace the watercraft in the event of theft. It is composed of 9 digits: ZZN12345L495 Model year Serial number* Year of production Month of production Hull Identification Number F00A0CY SPX and GTS Models The Hull Identification Number (H.I.
Smo9901b.fm Page 21 Friday, September 4, 1998 10:45 AM 787 Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on PTO side. F01D87Y 1 1. Engine Identification Number 947 Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on MAGNETO side. F06D15Y 1 1. Engine Identification Number www.SeaDooManuals.
Smo9901b.fm Page 22 Friday, September 4, 1998 10:45 AM COMPONENTS IDENTIFICATION NOTE: Some components do not apply or are optional on some models. SPX Model 19 20 1 17 23 8 10-22 5 13 12 9 17 27 28 13 24 31 29 21 11 15 14 15 32 25 18 3 16 7 4 6 2 F01L91L TYPICAL 22 www.SeaDooManuals.
Smo9901b.fm Page 23 Thursday, October 1, 1998 1:39 PM GS Series 19 20 1 13 17 23 8 10-22 31 12 9 27 17 28 24 29 21 30 37 11 15 14 15 32 49 26 44 3 16 7 6 2 7 4 5 F06L0ZL TYPICAL — GS, GSX LIMITED AND GSX RFI MODELS www.SeaDooManuals.
Smo9901b.fm Page 24 Friday, September 4, 1998 10:45 AM XP Limited 41 37 24 1 5 17 9 42 10-22 13 7 12 11 23 17 29 21-27 40 13 28 7 15 15 14 32 26 25 43 18 3 16 2 6 4 31 F08L0SM TYPICAL 24 www.SeaDooManuals.
Smo9901b.fm Page 25 Friday, September 4, 1998 10:45 AM GTS Model 20 19 1 17 23 8 33 10-22 13 12 38 9 17 27 28 24 11 15 29 31 21 30 39 15 14 32 25 3 2 34 4 6 5 F02L3IL TYPICAL www.SeaDooManuals.
Smo9901b.fm Page 26 Thursday, October 1, 1998 1:39 PM GT Series 19 45 20 1 34 17 23 8 47 35 15 10 22 31 48 15 13 14 36 47 27 17 46 24 28 29 21 9 37 12 38 13 14 32 49 45 26 44 3 7 2 6 46 F07L1CL TYPICAL — GTI, GTX LIMITED AND GTX RFI MODELS 26 www.SeaDooManuals.
Smo9901b.fm Page 27 Thursday, October 1, 1998 1:40 PM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
Smo9901b.fm Page 28 Friday, September 4, 1998 10:45 AM COMPONENTS FUNCTIONS 1) Handlebar The handlebar controls the direction of the watercraft. Turning the handlebar to the right steers the watercraft to the right and inversely. ◆ WARNING Check handlebar and corresponding steering nozzle operation before starting. 2) Throttle Lever It controls the speed of the engine and therefore, the speed of the watercraft. When squeezed, watercraft accelerates.
Smo9901b.fm Page 29 Friday, September 4, 1998 10:45 AM 5) Fuel Valve All Models except GTX RFI and GSX RFI A 3-position rotating valve: OFF, ON and RESERVE: OFF: Stop fuel supply to carburetor(s). - CAUTION Turn valve to OFF position when watercraft is not operated. ON: Allows fuel to flow to carburetor(s). This is the normal position for operation of watercraft. - CAUTION A partially open fuel valve will lead to fuel starvation and possible engine damage.
Smo9901b.fm Page 30 Friday, September 4, 1998 10:45 AM To find out the meaning of the monitoring beeper coded signals, refer to TROUBLESHOOTING section. 7) Docking Eyelets All Models Except XP Limited These eyelets can be temporarily used for docking, while refueling for example. 1 F01L8XZ TYPICAL 1. Seat latch F00L0DY To remove seat, pull the latch lever upward and hold. Lift and pull the seat rearward. NOTE: On the GTI, GTX Limited and GTX RFI models, it is necessary to remove the rear seat first.
Smo9901b.fm Page 31 Friday, September 4, 1998 10:45 AM 11) Cooling System Bleed Outlet(s) All Models Except XP Limited F06L12Y 2 1 ALL MODELS EXCEPT SPX AND GTX Pull latch lever to insert it over the rear lock pin. Release latch lever then firmly push on rear of the seat to relatch. ◆ WARNING Periodically verify the seat lock pin and tighten if needed. Make sure seat is securely latched. 1 F01L94Y 9) Rear Grab Handle Provides a handhold for boarding when needed and a handhold for the passenger.
Smo9901b.fm Page 32 Friday, September 4, 1998 10:45 AM NOTE: It may be required to increase slightly the engine RPM to see the water flowing out. - 2 CAUTION Should water not flow from outlet a few seconds after engine starts, immediately stop engine and refer to POST-OPERATION CARE and look for cooling system flushing or refer to an authorized Sea-Doo dealer for servicing. 12) Jet Pump Nozzle It is turned from side to side via rider input at the handlebar.
Smo9901b.fm Page 33 Friday, September 4, 1998 10:45 AM 18) Variable Trim System Gauge Stern Eyelet 1 VTS 2 Bombardier 1 F07L0YY F01H4RY 1. Stern eyelet 16) Variable Trim System Button Located just below engine start/stop button, this button is used to change pump nozzle position and to adjust ride to suit boat load and water conditions. START STOP VTS F01L62Y TYPICAL 1. Bow up 2. Bow down The VTS gauge shows the riding angle of the watercraft.
Smo9901b.fm Page 34 Friday, September 4, 1998 10:45 AM All Models Except XP Limited The basket is provided with a holder to store an approved fire extinguisher and tool kit. A second holder contains Operator’s Guide and can be used to carry personal articles. Fire extinguisher (sold separately) should not be loose in the storage compartment. 1 2 2 1 1 F08L0UY 1. Tool kit and fire extinguisher 2. Retaining strap 22) Boarding Platform Provides a large surface for easy boarding from rear of watercraft.
Smo9901b.fm Page 35 Friday, September 4, 1998 10:45 AM 1 0 1 Bombardier F01G07Y F01L95Y 1. Low oil warning light NOTE: With the safety lanyard disconnected, electrical system can be activated for approximately 33 seconds by depressing the engine start/stop button. 26) Speedometer Analog speedometer indicates the speed of watercraft in miles per hour (MPH) and kilometers per hour (km/h). The speed sensor mounted on the ride plate sends the signal to the speedometer.
Smo9901b.fm Page 36 Friday, September 4, 1998 10:45 AM 1 31) Fuel Tank Cap Unscrew the cap counterclockwise to allow fuel tank filling. Fully tighten when finished. ◆ WARNING Never use a lit match or open flame to check fuel level. 32) Jet Pump Water Intake The water is drawn up by the impeller through this opening. The impeller and the drive shaft are protected by a grate. F08L0VZ TYPICAL 1.
Smo9901b.fm Page 37 Friday, September 4, 1998 10:45 AM ◆ WARNING Shift lever should only be used when the engine is idling and watercraft is completely stopped. Never rev the engine at high RPM. GTS Model When pushed in, the watercraft is in forward. To obtain neutral, unlock lever by turning it counterclockwise, then pull lever until neutral mark appears on rod. To engage reverse, repeat same procedure as for neutral, but pull lever until reverse mark appears on rod.
Smo9901b.fm Page 38 Thursday, October 1, 1998 1:40 PM 45) Storage Compartment Cover Safety lock 46) Handlebar Adjustment Knob A convenient lock is provided to protect personal articles when the watercraft is unattended. The handlebar height can be adjusted to suit rider preferences. To perform this adjustment, turn the knob underneath the handlebar. 1 F07L1IY TYPICAL 1. Safety lock 1 F07L0WY To lock the storage compartment cover, insert key and rotate it 1/2 turn. 1 TYPICAL 1.
Smo9901b.fm Page 39 Thursday, October 1, 1998 1:40 PM 48) Boarding Step 49) Info Center Gauge A convenient step to help reboarding the watercraft. This is a LCD multifunction gauge. It features the following functions: ◆ WARNING Engine must be OFF when using boarding step. Keep away from jet or intake grate. Stay on center of the step. Only one person at the time on the step.
Smo9901b.fm Page 40 Friday, September 4, 1998 10:45 AM MULTIFUNCTION GAUGE OPERATION DISPLAY PRIORITIES The clock/compass function is the basic mode of the Info Center gauge. Use the compass as a guide only. Not to be used for navigation purposes. The chronometer, tachometer and speedometer are the only other modes that may be chosen to replace the clock/compass mode. If another mode is chosen, the clock/ compass mode will be displayed again after 4 seconds.
Smo9901b.fm Page 41 Friday, September 4, 1998 10:45 AM FUEL AND LUBRICATION Fueling Procedure ◆ Recommended Fuel WARNING Follow these safe boating fueling instructions explicitly. Do not allow anyone to remain on the watercraft. Do not smoke or allow open flames in the vicinity. Have a fire extinguisher close at hand. Do not insert the spout too far in filler neck. Pour fuel slowly so that air can escape from the tank and prevent fuel flowback. Do not lean watercraft while fueling.
Smo9901b.fm Page 42 Friday, September 4, 1998 10:45 AM - Oil Injection System CAUTION Never use 4-cycle petroleum or synthetic motor oil and never mix these with outboard motor oil. Do not use NMMA TC-W, TC-W2 or TC-W3 outboard motor oils or other ashless type 2-cycle oil. Avoid mixing different brands of API TC oil as resulting chemical reaction may cause severe engine damage.
Smo9901b.fm Page 43 Friday, September 4, 1998 10:45 AM BREAK-IN PERIOD Engine With Bombardier-Rotax® watercraft engines, a break-in period is required before operating the engine at full throttle. Engine manufacturer recommendation is about 10 operating hours. During this period, maximum throttle should not exceed 3/4, however, brief acceleration and speed variations contribute to a good break-in.
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Smo9901b.fm Page 45 Friday, September 4, 1998 10:45 AM PRE-OPERATION CHECKS Some of the following items may not have been previously covered in this Guide, however they will be described in the MAINTENANCE or SPECIAL PROCEDURES section. Please refer to these sections to have more detailed information. Prior to your daily ride, verify the following: ◆ WARNING Safety lanyard must always be removed from switch prior to verifying any of the following. ✓ ITEM OPERATION Hull Inspect.
Smo9901b.fm Page 46 Friday, September 4, 1998 10:45 AM Inspect leading edges of the impeller, if they have nicks or bends performance will be greatly reduced. Bilge Should water be present in the bilge, tilt the watercraft to the rear and unscrew drain plugs to completely empty the bilge. Secure bilge drain plugs. Battery ◆ WARNING Verify tightness of battery cables and retaining strap(s). Fuel and Oil Tanks With the watercraft horizontal, fill the fuel tank to specified level with fuel.
Smo9901b.fm Page 47 Friday, September 4, 1998 10:45 AM Safety Lanyard and Engine Start/Stop Button Ensure that both switches operate properly. Start engine and stop it using each switch individually. ◆ WARNING If engine does not shut-off when pushing engine start/stop button or by disconnecting the safety lanyard, stop the engine by applying the choke and turning fuel valve to OFF position. Do not operate the watercraft further, see an authorized Sea-Doo dealer.
Smo9901b.fm Page 48 Friday, September 4, 1998 10:45 AM OPERATING INSTRUCTIONS ◆ WARNING Always perform the PRE-OPERATION CHECKS before operating the watercraft. Become thoroughly familiar with all controls and the function of each. Should any control or instruction not be fully understood, refer to an authorized Sea-Doo dealer. Neutral and Reverse (if applicable) Neutral and reverse are obtained by moving a reverse gate, which deviates the thrust of water.
Smo9901b.fm Page 49 Friday, September 4, 1998 10:45 AM 1 F07J0NY 1 F07J0OY TYPICAL 1. Reverse gate in middle position TYPICAL 1. Reverse gate in downward position To obtain reverse position, pull shift lever completely. The reverse gate will be in downward position, deviating all the thrust toward the front of the watercraft. NOTE: To get maximum efficiency and control from the reverse, increase engine speed to just above idle.
Smo9901b.fm Page 50 Thursday, October 1, 1998 1:41 PM Variable Trim System (if applicable) The variable trim system (VTS) changes the angle of the jet pump nozzle to provide the operator with a fast, effective system to compensate for load, thrust, riding position and water conditions. Correctly adjusted, it can improve handling, reduce porpoising, and position the watercraft at its best riding angle to attain maximum performance.
Smo9901b.fm Page 51 Friday, September 4, 1998 10:45 AM When the nozzle is directed downward, the bow is forced downward and enhances the craft turning capabilities. As with any watercraft, speed and operator body position and movement (body English), will determine the degree and sharpness of the craft turn. Porpoising can be reduced or eliminated if the nozzle is downward and speed adjusted proportionately.
Smo9901b.fm Page 52 Friday, September 4, 1998 10:45 AM Boarding from a Dock or in Shallow Water As with any craft, getting aboard should be done carefully. When boarding from a dock, slowly place one foot on the watercraft floorboard nearest the dock and, at the same time, transfer the body weight to the other side in order to balance the watercraft while holding the handlebar. Then, bring the other foot over the seat and put it on the other floorboard. Push the watercraft away from the dock.
Smo9901b.fm Page 53 Friday, September 4, 1998 10:45 AM GSX RFI, GTX RFI Models 1 Cold and Warm Engine Firmly grip handlebar with both hands and place both feet on the floorboard. To start engine, depress and hold the start button. Release immediately after engine is started. NOTE: Do not depress the throttle lever to start either a cold or warm engine. All Models Slowly accelerate to reach deeper water. Do not apply full throttle until the engine is warm. F02L3JY TYPICAL 1.
Smo9901b.fm Page 54 Friday, September 4, 1998 10:45 AM Boarding in Deep Water ◆ WARNING Inexperienced riders should practice how to get aboard close to shore first before venturing into deep water. Operator Alone Swim to the rear of the watercraft. F01L4KY Sit astride the seat. Attach the safety lanyard to the operator’s PFD and snap the cap to the switch before starting the engine. Start the engine.
Smo9901b.fm Page 55 Thursday, September 17, 1998 2:13 PM Stopping/Docking The watercraft is slowed by water drag. The stopping distance will vary depending on the watercraft size, carrying weight, water condition, wind and current. F01L4OY Attach the safety lanyard cap to the switch before starting the engine. ◆ WARNING Do not start engine until the passenger(s) are properly seated. Do not accelerate fast. Rough/Choppy Water Operation Avoid operation in these conditions.
Smo9901b.fm Page 56 Friday, September 4, 1998 10:45 AM Beaching Proceed the same way as for docking except for the following: Approach the beach slowly and shut off the engine when there is about 90 cm (3 ft) of water under the hull. F07A0EY ◆ WARNING In shallow water, shells, sand, pebbles or other objects could be drawn up by the jet pump and damage impeller, components or clog cooling system. Also, debris could be thrown rearward into bystanders. Get off watercraft and pull it to the beach.
Smo9901b.fm Page 57 Friday, September 4, 1998 10:45 AM POST-OPERATION CARE General Care Remove the watercraft from the water every day to prevent marine organisms growth. Should any water be present in the hull, unscrew the drain plugs and tilt the watercraft to the rear in order to allow water to flow out. Wipe up any remaining liquid in the engine compartment (bilge, engine, battery, etc.) with clean dry rags (this is particularly important in salt water use).
Smo9901b.fm Page 58 Friday, September 4, 1998 10:45 AM All Models Start the engine then immediately open the water tap. ◆ WARNING Do not touch any electrical parts or jet pump area when engine is running. 1 F02E03Y 2 - 3 GTS MODEL 1. Fitting spigot 2. Coupler hose 3. Hose pincher Attach other end of coupler hose to a garden hose. Do not open water tap yet. All Models Except SPX and GTS To flush engine, connect a garden hose to connector located at the rear of watercraft near the jet pump.
Smo9901b.fm Page 59 Friday, September 4, 1998 10:45 AM - CAUTION When engine begins to run irregularly because of fuel starvation, immediately stop water flow before engine dies. Close the water tap then stop the engine. - CAUTION Always close the water tap before stopping the engine. 1 F01H64Y GTS MODEL 1. Spark plug cables on grounding device Disconnect the garden hose. SPX and GTS Models Unlock and remove coupler hose. Reinstall dust cap over fitting spigot.
Smo9901b.fm Page 60 Friday, September 4, 1998 10:45 AM GSX RFI and GTX RFI Models Fully apply throttle lever then install safety lanyard on the switch. Depress start/stop button to crank engine a few turns. NOTE: Proceeding in this order, no fuel will be injected into the engine. Apply anti-seize lubricant on spark plug threads then reinstall them. Reinstall plug on air intake silencer cover.
Smo9901b.fm Page 61 Friday, September 4, 1998 10:45 AM SPECIAL PROCEDURES Engine Overheating If the monitoring beeper sounds continuously, stop engine immediately. Perform Jet Pump Water Intake and Impeller Cleaning procedure shown in this section. Flush cooling system, refer to POSTOPERATION CARE. If engine still overheats, refer to an authorized Sea-Doo dealer for servicing.
Smo9901b.fm Page 62 Friday, September 4, 1998 10:45 AM GSX Limited, XP Limited, GTX Limited, GSX RFI and GTX RFI Models Rotate the watercraft clockwise (seen from rear) to its right side for cleaning. Rotating watercraft clockwise eliminates the possibility of residual water in the tuned pipe entering the engine and causing engine damage. max. 90° SPX Model The watercraft is designed so that if it is turned over, it should not remain capsized due to its self-righting capability.
Smo9901b.fm Page 63 Friday, September 4, 1998 10:45 AM GSX Limited, XP Limited, GTX Limited, GSX RFI and GTX RFI Models To return the watercraft upright, grab the inlet grate, step on bumper rail and use your weight to rotate it counterclockwise (seen from rear). - CAUTION Always refer to decal located on stern of watercraft.
Smo9901b.fm Page 64 Friday, September 4, 1998 10:45 AM F02E04Y 1 1 F07E03Y GSX LIMITED AND GTX LIMITED 1. Hose pincher GS, GTS AND GTI MODELS 1. Hose pincher 1 1 F07E04Y F01E29Y GSX RFI AND GTX RFI MODELS 1. Hose pincher SPX MODEL 1. Hose pincher 1 - CAUTION When finished towing the watercraft, hose pincher must be removed before operating it. Low-charge Battery Condition See your Sea-Doo dealer to have it charged or replaced. F08E03Y XP LIMITED 1.
Smo9901b.fm Page 65 Friday, September 4, 1998 10:45 AM Flooded Engine If the engine does not start and it is suspected to be flooded, proceed as follows: Remove spark plug cables and connect them on the grounding device. ◆ WARNING Always use spark plug cable grounding device when removing spark plugs. Remove spark plugs and dry them using a rag. Cover spark plug holes with a rag. All Models Except GTX RFI and GSX RFI Install the safety lanyard cap on the switch.
Smo9901b.fm Page 66 Friday, September 4, 1998 10:45 AM MAINTENANCE ◆ 2 WARNING Only perform procedures as detailed in this Guide. It is recommended that the assistance of an authorized dealer be periodically obtained on other components/ systems not covered in this Guide. Unless otherwise specified, engine must not be running and the safety lanyard must be removed for all maintenance procedures. 1 F06I04Y Lubrication Use SEA-DOO synthetic grease and lubricate PTO flywheel every 10 hours.
Smo9901b.fm Page 67 Friday, September 4, 1998 10:45 AM Electrical Connections As necessary, apply anticorrosion product such as dielectric grease on battery posts and all exposed cable connectors. - Do not lubricate connectors of the Multi-Purpose Electronic Module. 1 F01I0BY CAUTION 1. Grease PTO flywheel Secure PTO flywheel guard. Seal Carrier XP Limited Using a grease gun, carefully lubricate seal carrier of mid bearing until grease is just coming out of seal.
Smo9901b.fm Page 68 Friday, September 4, 1998 10:45 AM Reverse System GTS Model Lubricate support plate sliding area of sliding block and triangular lever with synthetic grease. Also lubricate sliding washer and shift lever stem. START STOP 1 F01L51Y 2 TYPICAL Carburetor and Oil Injection Pump Lubricate springs, shafts and exposed portion of cables. NOTE: Grease carburetor linkage with synthetic grease (twin carbs). F02D03Y 3 1. Sliding block 2. Sliding washer 3.
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Smo9901b.fm Page 70 Thursday, October 1, 1998 1:42 PM Throttle and Choke Cable Inspection Throttle Cable Depress and release the throttle lever ONCE. It must operate smoothly and return to its initial position without any hesitation. Refer to an authorized SeaDoo dealer if necessary. ◆ WARNING If throttle lever does not automatically return, do not operate watercraft and see your Sea-Doo dealer. - CAUTION Serious engine damage can occur with improper carburetor adjustment.
Smo9901b.fm Page 71 Thursday, October 1, 1998 1:42 PM Vacuum Bailer Pick-Ups 2 START STOP 3 They are located each side of the drive shaft tunnel. Two pick-ups use a low pressure area in the jet pump to siphon the water out of the bilge when the watercraft in moving forward. Inspect each pick-up screen for obstructions, clean as necessary. 1 F01J5CY TYPICAL 1. Push on arrow pointing upward on VTS button 2. No interference 3. Nozzle up Push on arrow pointing downward on VTS button until VTS stops.
Smo9901b.fm Page 72 Thursday, October 1, 1998 1:42 PM Fuses ◆ 3 2 WARNING I f w ir es o r co n n ec ti o n s a r e frayed, squeezed or broken, see an authorized Sea-Doo dealer immediately. SPX Model The electrical system is protected with 4 fuses. Two 15 A fuses protect the charging system. One fuse is mounted on the MPEM located in the front electrical box and the other one is in the rear electrical box. If the battery is regularly discharged, check fuses.
Smo9901b.fm Page 73 Thursday, October 1, 1998 1:42 PM GTS Model The electrical system is protected with 2 fuses. A 15 A fuse protects the MPEM. If the battery is regularly discharged, check fuse condition. A 5 A fuse protects the starting system, accessories and controls. If starter does not operate, check fuse condition. Fuses are located in the electrical box, mounted on the MPEM. To access fuses, unclip and move away electrical box from its seat. Open the electrical box. Remove fuse caps.
Smo9901b.fm Page 74 Thursday, October 1, 1998 1:42 PM Use the tabs of the fuse cover to remove and reinstall fuses. 1 F06H1TY 2 NOTE: There are 3 spare fuses on the MPEM. To access the 20 A fuses in the rear electrical box, remove seats. Remove basket. Unclip and remove cover of the rear electrical box. 1. Rear electrical box 74 F07H0HY 2 REAR ELECTRICAL BOX OPENED 1. Fuse holders (20 A) 2. Fuse holder (1 A) 1. Fuse cover 2.
Smo9901b.fm Page 75 Thursday, October 1, 1998 1:42 PM Locate MPEM on the left side of watercraft. Remove fuse cover from the MPEM. 1 1 F06H1UY GS AND GTI MODELS 1. Fuse holder F06H1SY 1 2 TYPICAL 1. MPEM 2. Fuse cover Use the tabs of the fuse cover to remove and reinstall fuses. F07H0IY GSX LIMITED, GTX LIMITED AND XP LIMITED 1. Fuse holder All Models If defective, replace the fuse by one of the same rating. F06H1TY 1 2 1. Fuse cover 2.
Smo9901b.fm Page 76 Thursday, October 1, 1998 1:42 PM General Inspection and Care Inspection Check engine compartment for any damage and fuel/oil injection systems for leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or presenting any other damage. ◆ WARNING If any gasoline leak or odor is found, do not start the engine. Have the watercraft serviced by an authorized Sea-Doo dealer immediately. Inspect muffler, battery and fuel/oil tank fastening devices.
Smo9901b.fm Page 77 Friday, September 4, 1998 10:45 AM TRANSPORTATION, STORAGE AND PRE-SEASON PREPARATION Transportation ◆ Storage WARNING Always turn the fuel valve to OFF position when transporting or docking the watercraft. Tie the watercraft to both bow and stern (front/rear) eyelets so that it is firmly retained on the trailer. Use additional tie-downs if necessary. - CAUTION Do not route ropes or tie-downs over the seat as they could produce permanent damage.
Smo9901b.fm Page 78 Friday, September 4, 1998 10:45 AM F02E05Y 1 1 F07E06Y 1 TYPICAL 1. Engine drain hose 1. Make sure water flows out of fitting and hose GSX RFI and GTX RFI Models Disconnect the water supply hose used to cool the magneto. It features a quick connect fitting. Press both tabs and pull fitting in order to disconnect hose. This hose is located at the bottom of the magneto cover beside the engine support.
Smo9901b.fm Page 79 Friday, September 4, 1998 10:45 AM - CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure carburetor protection against varnish deposits. ◆ WARNING Fuel is flammable and explosive under certain conditions. Always work in a well ventilated area. Always wipe off any fuel spillage from the watercraft. Always turn the fuel valve to OFF position when storing the watercraft.
Smo9901b.fm Page 80 Friday, September 4, 1998 10:45 AM 1 3 2 1 F06E0EY 717 AND 787 ENGINES 1. Disconnect engine water outlet hose F01E1EY 1. Coupler hose 2. Hose pincher 3. Fitting spigot Pour the antifreeze slowly mixed with water in coupler hose until the colored solution appears in the engine drain hose. Remove hose pincher. All Models Except SPX and GTS Install a hose pincher to engine drain hose. F06E05Y 1 947 ENGINE 1.
Smo9901b.fm Page 81 Friday, September 4, 1998 10:45 AM Temporarily install a short piece of hose to engine water outlet at cylinder head. Insert a funnel into hose and pour antifreeze mixed with water in engine until the colored solution appears in the engine drain hose. GTX RFI and GSX RFI Models Install a hose pincher to water return hose of the magneto cooling circuit. F07E07Y 1 1.
Smo9901b.fm Page 82 Friday, September 4, 1998 10:45 AM The seat should be partially left opened during storage (rear access cover for the XP Limited). This will avoid engine compartment condensation and possible corrosion. Pre-Season Preparation Use the following chart. Since technical skills and special tools are required, some operations should be performed by an authorized dealer.
Smo9901b.fm Page 83 Friday, September 4, 1998 10:45 AM Pre-Season Preparation Chart NOTE: It is highly recommended that the dealer perform the annual safety inspection and factory campaigns in addition to the pre-season preparation all at the same time.
Smo9901b.fm Page 84 Friday, September 4, 1998 10:45 AM TROUBLESHOOTING All Models Except GTX RFI and GSX RFI The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized Sea-Doo dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS 2 short beeps (while installing safety lanyard on switch).
Smo9901b.fm Page 85 Friday, September 4, 1998 10:45 AM Engine Misfires, Runs Irregularly OTHER OBSERVATION Weak spark. Lean fuel mixture. Rich fuel mixture (high fuel consumption). POSSIBLE CAUSE • Fouled/defective/worn spark plugs. • Faulty rev limiter. • Too much oil supplied to engine. • Fuel: Level too low, stale or water-contaminated. • Fuel filter, clogged or water-contaminated. • Fuel valve partially open. • Flame arrester dirty/clogged. • Partially closed choke. REMEDY Replace.
Smo9901b.fm Page 86 Friday, September 4, 1998 10:45 AM Watercraft Can Not Reach Top Speed OTHER OBSERVATION Cavitation. POSSIBLE CAUSE • Jet pump water intake clogged. • Damaged impeller. REMEDY Clean. Replace. Refer to an authorized dealer. Abnormal Noise From Propulsion System OTHER OBSERVATION Cavitation. 86 POSSIBLE CAUSE • Weeds or debris jammed around impeller. • Damaged impeller shaft or drive shaft. REMEDY Clean and check for damage. Refer to an authorized dealer. www.SeaDooManuals.
Smo9901b.fm Page 87 Friday, September 4, 1998 10:45 AM GTX RFI and GSX RFI Models Monitoring Beeper Coded Signals CODED SIGNALS 2 short beeps (while installing safety lanyard on switch). 1 long beep (while installing safety lanyard on craft switch or when pressing start/stop button). POSSIBLE CAUSE • Confirms safety lanyard signal operation. REMEDY Engine can be started. • Safety lanyard on switch for more than 10 minutes without starting engine. • Bad connection.
Smo9901b.fm Page 88 Friday, September 4, 1998 10:45 AM Engine Misfires, Runs Irregularly OTHER OBSERVATION Weak spark. Lean fuel mixture. Rich fuel mixture (high fuel consumption). POSSIBLE CAUSE • Fouled/defective/worn spark plugs. • Faulty rev limiter. • Fuel: Level too low, stale or water-contaminated. • Clogged fuel injectors. • Defective sensor or ECU. • Flame arrester dirty/clogged. • Defective sensor or ECU. REMEDY Replace. POSSIBLE CAUSE • Clogged jet pump water intake.
Smo9901b.fm Page 89 Friday, September 4, 1998 10:45 AM SPECIFICATIONS ENGINE Engine type Induction type Exhaust system Exhaust valve Lubrication SPX (5828/5636) Rotax 787, 2-stroke Rotary valve Water cooled/water injected with regulator RAVE Oil injection BOMBARDIER-ROTAX injection oil 2 781.6 cm3 (47.7 in3) Type Oil type Number of cylinders Displacement Rev limiter setting COOLING 7200 RPM ± 50 Open circuit.
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Smo9901b.fm Page 91 Thursday, September 17, 1998 2:14 PM ENGINE Engine type Induction type GS (5847) GSX LIMITED (5849) Rotax 717, 2-stroke Rotax 947, 2-stroke Rotary valve Reed valve Water cooled/water Water cooled/water injected injected with regulator N.A. RAVE Oil injection BOMBARDIER-ROTAX XP-S injection oil synthetic injection oil 2 3 3 718.2 cm (43.81 in ) 951.
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Smo9901b.fm Page 93 Thursday, September 17, 1998 2:15 PM ENGINE Engine type Induction type XP LIMITED (5869/5868) Rotax 947, 2-stroke Reed valve Water cooled/water injected with regulator RAVE Oil injection XP-S synthetic injection oil 2 951.2 cm3 (58 in3) 7200 RPM ± 50 Exhaust system Exhaust valve Type Lubrication Oil type Number of cylinders Displacement Rev limiter setting COOLING Open circuit.
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Smo9901b.fm Page 95 Friday, September 4, 1998 10:45 AM ENGINE Engine type Induction type Exhaust system GTS (5883) Rotax 717, 2-stroke Rotary valve Water cooled/water injected Oil injection BOMBARDIER-ROTAX injection oil 2 718.2 cm3 (43.81 in3) 7000 RPM ± 50 Type Lubrication Oil type Number of cylinders Displacement Rev limiter setting COOLING Open circuit.
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Smo9901b.fm Page 97 Thursday, September 17, 1998 2:16 PM ENGINE GTI GTX LIMITED (5885/5884) (5889/5888) Rotax 717, 2-stroke Rotax 947, 2-stroke Rotary valve Reed valve Water cooled/water Water cooled/water injected injected with regulator N.A. RAVE Oil injection BOMBARDIER-ROTAX XP-S injection oil synthetic injection oil 2 718.2 cm3 (43.81 in3) 951.
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Smo9901b.fm Page 99 Thursday, September 17, 1998 2:16 PM ENGINE Engine type Induction type Exhaust system Exhaust valve GTX RFI (5887/5886) GSX RFI (5637/5638) BOMBARDIER-ROTAX 787, 2-stroke Rotary valve Water cooled/water injected with regulator Rotax Adjustable Variable Exhaust (RAVE) Oil injection XP-S synthetic injection oil 2 781.6 cm3 (47.7 in3) 7100 (± 50) RPM Type Lubrication Oil type Number of cylinders Displacement Rev limiter setting COOLING SYSTEM Open curcuit.
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Smo9901b.fm Page 101 Friday, September 4, 1998 10:45 AM SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT length ................................................. meter ................................. mass ................................................... kilogram ............................. force ................................................... newton .............................. liquid ................................................... liter..................................... temperature..
Smo9901b.fm Page 102 Friday, September 4, 1998 10:45 AM ABBREVIATIONS USED IN THIS MANUAL AC CDI DC DESS E.I.N.
Smo9901b.fm Page 103 Friday, September 4, 1998 10:45 AM OTHER PUBLICATIONS AVAILABLE PUBLICATION P/N Shop Manual 219 100 094 Sea-Doo Racing Handbook 219 000 094 Specification Booklet 219 100 100 www.SeaDooManuals.
Smo9901b.fm Page 104 Friday, September 4, 1998 10:45 AM WATERCRAFT MODEL No. ________________________________________ HULL IDENTIFICATION NUMBER (H.I.N.) ________________________________ ENGINE IDENTIFICATION NUMBER (E.I.N.) _________________________________ IDENTIFICATION NUMBER (E.I.N.
Smo9901c.fm Page 105 Thursday, August 26, 1999 2:41 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
Smo9901c.fm Page 106 Friday, September 4, 1998 10:24 AM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
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