www.SeaDooManuals.
smo2001-002a.book Page 0 Wednesday, June 7, 2000 3:57 PM SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook and on Product Warning Labels could cause injury, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions. This Operator’s Guide, the Safety Handbook and Videocassette should remain with the watercraft at the time of resale.
smo2001-002a.book Page 1 Wednesday, June 7, 2000 3:57 PM Doin’it on your new Sea-Doo Watercraft Congratulations, you are now the proud owner of a Sea-Doo personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and familiarize yourself with the contents.
smo2001-002a.book Page 2 Wednesday, June 7, 2000 3:57 PM TABLE OF CONTENTS FOREWORD ................................................................................ SAFETY WARNING ................................................................. General .................................................................................................... Operation................................................................................................. Maintenance....................................
smo2001-002a.book Page 3 Wednesday, June 7, 2000 3:57 PM 28) Mooring Cleats ................................................................................. 29) Footboard.......................................................................................... 30) Boarding Pads ................................................................................... 31) Boarding Platform ............................................................................. 32) Boarding Step (if so equipped).............
smo2001-002a.book Page 4 Wednesday, June 7, 2000 3:57 PM SPECIAL PROCEDURES.............................................................. Engine Overheating ................................................................................. Jet Pump Water Intake and Impeller Cleaning ........................................ Capsized Watercraft ................................................................................ Submerged Watercraft .................................................................
smo2001-002a.book Page 5 Wednesday, June 7, 2000 3:57 PM FOREWORD The Operator’s Guide and Safety Handbook have been prepared to acquaint the owner/operator or passenger with this personal watercraft and its various controls, maintenance and safe riding instructions. Each is indispensable for the proper use of the product, and should be kept in a waterproof bag with the watercraft at all times.
smo2001-002a.book Page 6 Wednesday, June 7, 2000 3:57 PM SAFETY WARNING General To fully appreciate the pleasures, enjoyment and excitement of boating there are some basic rules that should be observed and followed by any rider.
smo2001-002a.book Page 7 Wednesday, June 7, 2000 3:57 PM Always keep in mind that as the throttle lever is released to idle position, less directional control is available. To turn the watercraft, both steering and throttle are necessary. This watercraft has the capability of turning more sharply than other crafts, however, unless in an emergency, do not negotiate sharp, high speed turns. You and your passenger(s) could be thrown from the watercraft.
smo2001-002a.book Page 8 Wednesday, June 7, 2000 3:57 PM Riding with a passenger(s) or pulling other crafts, tubes, skies or wakeboards makes the watercraft handle differently and requires greater skill. Do not overload the watercraft or take on more passengers than designated for the particular watercraft. Overloading can affect maneuverability, stability and performance. Avoid adding on accessories, or equipment which may alter your control of the watercraft.
smo2001-002a.book Page 9 Wednesday, June 7, 2000 3:57 PM Maintenance Only perform servicing procedures which are detailed in this guide. Further assistance or information can be obtained from your authorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair procedures. Maintain the watercraft and equipment in top condition at all times. Adhere to the prescribed maintenance schedules.
smo2001-002a.book Page 10 Wednesday, June 7, 2000 3:57 PM LIST OF DISTRIBUTORS NORTH AMERICA USA (Except Puerto Rico) CANADA Alberta British Columbia Manitoba North West Territories Nunavut Ontario Quebec Saskatchewan Yukon New-Brunswick Nova Scotia Prince Edward Island Newfoundland BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 BOMBARDIER COURT P.O. BOX 8035 WAUSAU, WI 54401 (or for P.O. BOX 54402) Phone: (715) 848-4957 Fax: (715) 847-6879 http://www.bombardier.
smo2001-002a.book Page 11 Wednesday, June 7, 2000 3:57 PM BOMBARDIER LIMITED WARRANTY NORTH AMERICA: SEA-DOO® WATERCRAFT 1. WARRANTY COVERAGE PERIOD In Canada, BOMBARDIER INC. (“Bombardier”), and in the USA, Bombardier on behalf of BOMBARDIER MOTOR CORPORATION OF AMERICA (B.M.C.A.
smo2001-002a.book Page 12 Wednesday, June 7, 2000 3:57 PM 5. LIMITATIONS OF LIABILITY This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state, or province to province. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
smo2001-002a.book Page 13 Wednesday, June 7, 2000 3:57 PM BOMBARDIER INTERNATIONAL LIMITED WARRANTY: SEA-DOO® WATERCRAFT 1. WARRANTY COVERAGE PERIOD BOMBARDIER INC.
smo2001-002a.book Page 14 Wednesday, June 7, 2000 3:57 PM 5. LIMITATIONS OF LIABILITY This warranty gives you specific rights, and you may also have other legal rights resulting from the application of mandatory national laws which may vary from country to country. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
smo2001-002a.book Page 15 Wednesday, June 7, 2000 3:57 PM REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to following illustration for location. The registration number should appear on each side of the watercraft. 1 F07A08L TYPICAL 1. Registration number location NOTE: The registration number must be above the water line.
smo2001-002a.book Page 16 Wednesday, June 7, 2000 3:57 PM LOCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operating this watercraft. GS and GSX RFI Models 2 6 F06L0RN 5 1 10 4 TYPICAL 16 www.SeaDooManuals.
smo2001-002a.book Page 17 Wednesday, June 7, 2000 3:57 PM GTS Models 3 F02L2QN 2 7 1 8 6 5 10 TYPICAL www.SeaDooManuals.
smo2001-002a.book Page 18 Wednesday, June 7, 2000 3:57 PM GTI Models 1 6 3-9 7 2 10 F07L2AL TYPICAL 18 www.SeaDooManuals.
smo2001-002a.book Page 19 Wednesday, June 7, 2000 3:57 PM Label 1 F00A10L Label 4 Label 2 F00L060 GS, GTS AND GTI MODELS Label 2 F00L29Y Label 5 F01L9EY RFI MODELS Label 3 F06A03Z GS AND GSX RFI MODELS Label 5 F02L2D0 F02L3FZ GTS MODELS www.SeaDooManuals.
smo2001-002a.book Page 20 Wednesday, June 7, 2000 3:57 PM Label 6 Label 8 WARNING DO NOT BOOST BATTERY WHILE INSTALLED. F00L050 Label 7 F02L2G1 GTS MODELS Label 9 F02L2EZ GS, GTS AND GTI MODELS F07L11Z Label 7 Label 10 F00L2MY F06L0DZ RFI MODELS 20 www.SeaDooManuals.
smo2001-002a.book Page 21 Wednesday, June 7, 2000 3:57 PM IDENTIFICATION NUMBERS The main components of the watercraft (engine and hull) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace the watercraft in the event of theft. It is composed of 12 digits: ZZN12345L495 Serial number* Manufacturer Model year Year of production Month of production F00A0CZ Hull GTS Models The Hull Identification Number (H.I.N.
smo2001-002a.book Page 22 Wednesday, June 7, 2000 3:57 PM 787 Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on PTO (Power Take-Off) side. F01D87Y 1 1. Engine Identification Number (E.I.N.) 22 www.SeaDooManuals.
smo2001-002a.book Page 23 Wednesday, June 7, 2000 3:57 PM CONTROLS AND COMPONENT LOCATION NOTE: Some components do not apply or are optional on some models. GS and GSX RFI Models 15 16 2 26 28 21 22 29-30 13 24 14 18 17 35 26 32 33 34 37 9 10 26 4 5 3 27 6 12 27 1 F06L0ZN TYPICAL www.SeaDooManuals.
smo2001-002a.book Page 24 Wednesday, June 7, 2000 3:57 PM GTS Models 16 15 2 28 21 22 20 29-30 19 34 35 36 24 33 14 18 13 26 32 17 25 26 37 8 4 3 7 6 1 12 F02L3IN TYPICAL 24 www.SeaDooManuals.
smo2001-002a.book Page 25 Wednesday, June 7, 2000 3:57 PM GTI Models 15 16 2 7 28 21 22 23 29 30 13 35 36 33 34 26 25 28 19 14 11 18 24 32 31 26 37 8 9 19 12 4 27 3 1 6 F07L27L TYPICAL www.SeaDooManuals.
smo2001-002a.book Page 26 Wednesday, June 7, 2000 3:57 PM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Safety Lanyard Handlebar Throttle Lever Engine Start/Stop Button Variable Trim System (VTS) Button Choke Lever Shift Lever Fuel Gauge/Low Oil Warning Light Speedometer Info Center Gauge/Buttons Glove Box Fuel Tank Valve Fuel Tank Cap Oil Injection Reservoir Cap Front Storage Compartment Cover 16. Front Storage Compartment Cover Latch 17. Front Storage Compartment Cover Hinge/Locking Mechanism 18.
smo2001-002a.book Page 27 Wednesday, June 7, 2000 3:57 PM COMPONENTS FUNCTIONS 1) Safety Lanyard The safety lanyard cap must be securely snapped onto its switch to be fully operational. Pulling the safety lanyard cap from the switch stops the engine operation. Attach the safety lanyard to the operator’s Personal Flotation Device (PFD) and snap the cap to the switch to be able to start the engine. WARNING Should the safety lanyard cap become loose or fail to remain on its switch, replace it immediately.
smo2001-002a.book Page 28 Wednesday, June 7, 2000 3:57 PM 2) Handlebar 1 The handlebar controls the direction of the watercraft. Turning the handlebar to the right steers the watercraft to the right and inversely. WARNING F01L63Y Check handlebar and corresponding steering nozzle operation before starting. 3) Throttle Lever When squeezed, watercraft accelerates. When fully released, engine automatically returns to idle speed and watercraft is gradually stopped by water drag.
smo2001-002a.book Page 29 Wednesday, June 7, 2000 3:57 PM 7) Shift Lever (if so equipped) NOTE: With the safety lanyard disconnected, electrical system can be activated for approximately 33 seconds by depressing the engine start/stop button. A 3-position lever: – forward – neutral – reverse. 9) Speedometer (if so equipped) WARNING Shift lever should only be used when the engine is idling and watercraft is completely stopped. Only use reverse at slow speed and for the shortest time possible.
smo2001-002a.book Page 30 Wednesday, June 7, 2000 3:57 PM Multifunction Gauge Operation Display Priorities The clock/compass function is the basic mode of the Info Center gauge. Use the compass as a guide only. Not to be used for navigation purposes. The chronometer, tachometer and speedometer are the only other modes that may be chosen to replace the clock/compass mode. If another mode is chosen, the clock/ compass mode will be displayed again after 4 seconds.
smo2001-002a.book Page 31 Wednesday, June 7, 2000 3:57 PM 12) Fuel Tank Valve Carburetor-Equipped Models A 3-position rotating valve: OFF, ON and RESERVE: OFF: Stop fuel supply to carburetor(s). CAUTION: Turn valve to OFF position when watercraft is not operated. ON: Allows fuel to flow to carburetor(s). This is the normal position for operation of watercraft. CAUTION: Improper opening of fuel valve may restrict flow of fuel and may lead to engine damage. Make sure valve is fully opened while running.
smo2001-002a.book Page 32 Wednesday, June 7, 2000 3:57 PM Front Storage Compartment A convenient watertight, removable basket to carry personal articles. Ideal location for spare spark plugs, towrope, first aid kit, etc. WARNING Never leave any heavy or breakable objects in the storage basket. Never store or carry anything below basket. Never operate the craft with the storage compartment cover open. The basket is provided with a holder to store an approved fire extinguisher.
smo2001-002a.book Page 33 Wednesday, June 7, 2000 3:57 PM 20) Air Intake Opening This is where air enters to supply the engine and ventilate the engine compartment. If the air intake opening is kept under water for a long period, water will get inside bilge. CAUTION: If the air intake opening is kept under water for a long period, such as turning constantly in tight circles, water will get inside bilge, which may cause severe damage to internal parts of the engine.
smo2001-002a.book Page 34 Wednesday, June 7, 2000 3:57 PM 24) Rear Seat Latch (if so equipped) Removing the rear seat allows access to the rear storage basket. It also gives access to the seat latch of the front seat on models with 2 seats. 25) Rear Grab Handle Provides a handhold for boarding when needed and a handhold for the passenger. CAUTION: Never use the grab handle to tow anything or to lift the watercraft.
smo2001-002a.book Page 35 Wednesday, June 7, 2000 3:57 PM 32) Boarding Step (if so equipped) 33) Cooling System Bleed Outlet A convenient step to help reboarding the watercraft. WARNING Engine should be OFF when using boarding step. Keep limbs away from jet or intake grate. Stay on center of the step. Only one person at the time on the step. Never use the step for pulling, towing, diving or jumping, boarding a watercraft that is out of water or any other purpose other than a boarding step.
smo2001-002a.book Page 36 Wednesday, June 7, 2000 3:57 PM 34) Flushing Connector (if so equipped) 37) Reverse Gate (if so equipped) A convenient connector is provided to allow easy installation of a garden hose to flush the cooling system. Refer to POST-OPERATION CARE section for proper use. When selecting the neutral or reverse position with the shift lever, the reverse gate moves up or down to obtain the desired position.
smo2001-002a.book Page 37 Wednesday, June 7, 2000 3:57 PM FUEL AND LUBRICATION Fueling Procedure Recommended Fuel WARNING Follow these safe boating fueling instructions explicitly. Do not allow anyone to remain on the watercraft. Tie watercraft securely to the fueling pier. Have a fire extinguisher close at hand. Do not insert the spout too far in filler neck. Pour fuel slowly so that air can escape from the tank and prevent fuel flowback. Fill fuel tank to bottom of filler neck. Do not overfill.
smo2001-002a.book Page 38 Wednesday, June 7, 2000 3:57 PM Recommended Oil Use only two-stroke engine injection oil sold by authorized Sea-Doo dealers. MODELS OIL TYPE GS, GTS, GTI • BOMBARDIER Formula XP-S synthetic injection oil (or equivalent) OR BOMBARDIER injection oil (or equivalent) ➀ GSX RFI ➁ • BOMBARDIER Formula XP-S synthetic injection oil (or equivalent) ➀ If BOMBARDIER injection oil is not available, API TC high-quality ashless two- stroke injection oil may be used.
smo2001-002a.book Page 39 Wednesday, June 7, 2000 3:57 PM BREAK-IN PERIOD Engine With BOMBARDIER-ROTAX® watercraft engines, a break-in period is required before operating the engine at full throttle. We recommend a break-in of about 10 operating hours. During this period, maximum throttle should not exceed 3/4, however, brief acceleration and speed variations contribute to a good break-in.
smo2001-002a.book Page 40 Wednesday, June 7, 2000 3:57 PM DAILY PRE-OPERATION CHECKS Some of the following items may not have been previously covered in this guide, however they will be described in the MAINTENANCE or SPECIAL PROCEDURES section. Please refer to these sections to have more detailed information. WARNING Only start watercraft once all items have been checked and operate properly. WARNING Safety lanyard should always be removed from its switch prior to verifying any of the following.
smo2001-002a.book Page 41 Wednesday, June 7, 2000 3:57 PM Hull Fuel Tank and Oil Reservoir Inspect hull for cracks or damage. With the watercraft horizontal, fill the fuel tank to specified level. Check the oil level and refill reservoir as necessary. Check fuel tank and oil reservoir retaining straps/fasteners. Jet Pump Water Intake Remove weeds, shells, debris or anything else that could restrict the flow of water and damage cooling system or propulsion unit. Clean as necessary.
smo2001-002a.book Page 42 Wednesday, June 7, 2000 3:57 PM Shifter System (if so equipped) Check reverse gate operation for free movement. With shift lever in forward position, the gate should be in upward position and locked. With the shift lever in neutral position, gate should be in middle position. With shift lever in reverse position, gate should be in downward position. WARNING Verify the reverse gate locking operation before starting the engine.
smo2001-002a.book Page 43 Wednesday, June 7, 2000 3:57 PM OPERATING INSTRUCTIONS WARNING Always perform the DAILY PREOPERATION CHECKS before operating the watercraft. Become thoroughly familiar with all controls and the function of each. Should any control or instruction not be fully understood, refer to an authorized Sea-Doo dealer. Neutral and Reverse (if so equipped) The shift lever should be in the forward position in order for the craft to advance. To obtain neutral, pull shift lever halfway.
smo2001-002a.book Page 44 Wednesday, June 7, 2000 3:57 PM F07J0NY 1 1 F07J0OY TYPICAL 1. Reverse gate in middle position TYPICAL 1. Reverse gate in downward position To obtain reverse, pull shift lever completely. The reverse gate will be in downward position, directing all the thrust toward the front of the watercraft. NOTE: To obtain maximum efficiency and control from the reverse, increase engine speed to slightly above idle.
smo2001-002a.book Page 45 Wednesday, June 7, 2000 3:57 PM Variable Trim System (if so equipped) The variable trim system (VTS) changes the angle of the jet pump nozzle to provide the operator with a fast, effective system to compensate for load, thrust, riding position and water conditions. Correctly adjusted, it can improve handling, reduce porpoising and position the watercraft at its best riding angle to attain maximum performance.
smo2001-002a.book Page 46 Wednesday, June 7, 2000 3:57 PM When the nozzle is directed downward, the bow is forced downward and enhances the watercraft turning capabilities. As with any watercraft, speed and operator body position and movement (body English), will determine the degree and sharpness of the watercraft turn. Porpoising can be reduced or eliminated if the nozzle is downward and speed is adjusted proportionately.
smo2001-002a.book Page 47 Wednesday, June 7, 2000 3:57 PM CAUTION: The engine should be started only after boarding, when there is at least 90 cm (3 ft) of water below the hull. Do not start engine until the passenger(s) are properly seated. Do not accelerate fast.
smo2001-002a.book Page 48 Wednesday, June 7, 2000 3:57 PM Operator with a Passenger The operator climbs on the watercraft the same way as explained previously. In choppy water, the passenger, while in the water, may hold the watercraft to help the operator in climbing aboard. Starting the Engine Preparation Before unloading the watercraft from the trailer, it can be started for about 10 seconds to verify proper operation. WARNING Do not touch electrical parts or jet pump area when engine is running.
smo2001-002a.book Page 49 Wednesday, June 7, 2000 3:57 PM Carburetor-Equipped Models Cold Engine The choke is provided to supply a richer fuel/air mixture when starting a cold engine. Fully pull the choke lever and hold while starting the engine. Riding All Models Slowly accelerate to reach deeper water. Do not apply full throttle until the engine is warm. 1 F07A0DY CAUTION: Avoid watercraft operation in weeded areas. If unavoidable, vary watercraft speed.
smo2001-002a.book Page 50 Wednesday, June 7, 2000 3:57 PM Stopping/Docking Beaching The watercraft is slowed by water drag. The stopping distance will vary depending on the craft size, weight, speed, water surface condition, presence and direction of wind and current. CAUTION: It is not recommended to run the watercraft to the beach. Come slowly to the beach and shut off the using the safety lanyard when water depth is 90 cm (3 ft) under the hull, then pull the watercraft to the beach.
smo2001-002a.book Page 51 Wednesday, June 7, 2000 3:57 PM POST-OPERATION CARE WARNING Allow engine to cool before performing any maintenance. General Care Remove the watercraft from the water every day to prevent marine organisms growth. Should any water be present in the hull, unscrew the drain plugs and tilt the watercraft to the rear in order to allow water to flow out. Wipe up any remaining fluid in the engine compartment (bilge, engine, battery, etc.
smo2001-002a.book Page 52 Wednesday, June 7, 2000 3:57 PM NOTE: This prevents water from directly exiting cooling system. Flushing All Models To flush cooling system, start the engine then immediately open the water tap. WARNING Do not touch any electrical parts or jet pump area when engine is running. 1 F02E03Y 2 3 GTS MODELS 1. Fitting spigot 2. Coupler hose 3. Hose pincher Attach other end of coupler hose to a garden hose. Do not open water tap yet.
smo2001-002a.book Page 53 Wednesday, June 7, 2000 3:57 PM CAUTION: When engine begins to run irregularly because of fuel starvation, immediately stop water flow before engine dies. Close the water tap then stop the engine. CAUTION: Always close the water tap before stopping the engine. Final Steps Disconnect the garden hose. GTS Models Unlock and remove coupler hose. Reinstall dust cap over fitting spigot. Remove hose pincher from water outlet hose.
smo2001-002a.book Page 54 Wednesday, June 7, 2000 3:57 PM Carburetor-Equipped Models Crank the engine a few turns to distribute the oil on cylinder wall. RFI Models Remove safety lanyard from its switch. Depress the throttle lever at full throttle position and hold. Reinstall the safety lanyard cap on its switch. Crank the engine a few turns to distribute the oil on cylinder wall. NOTE: Proceeding in this order, no fuel will be injected into the engine.
smo2001-002a.book Page 55 Wednesday, June 7, 2000 3:57 PM SPECIAL PROCEDURES Engine Overheating If the monitoring beeper continuously sounds, stop engine immediately. Perform Jet Pump Water Intake and Impeller Cleaning procedure described in this section. Flush cooling system, refer to POSTOPERATION CARE. If engine still overheats, refer to an authorized Sea-Doo dealer for servicing.
smo2001-002a.book Page 56 Wednesday, June 7, 2000 3:57 PM RFI Models Rotate the watercraft clockwise (seen from rear) to its right side for cleaning. Max. 90° F02L2EZ RFI Models To return the watercraft upright, ensure engine is off, grab the inlet grate, step on bumper rail and use your weight to rotate the watercraft counterclockwise (seen from rear). F06L11Y All Models Clean the water intake area. If the system is still clogged, refer to an authorized Sea-Doo dealer for servicing.
smo2001-002a.book Page 57 Wednesday, June 7, 2000 3:57 PM Remove spark plugs and dry them with a clean and dry cloth. Cover spark plug holes with a rag. Ensure choke lever is completely pushed in (carburetor-equipped models). RFI Models To prevent fuel to be injected in the engine, proceed as follows. Remove safety lanyard from its switch. Depress and hold the throttle lever at full throttle position. Reinstall the safety lanyard cap.
smo2001-002a.book Page 58 Wednesday, June 7, 2000 3:57 PM Towing the Watercraft in Water Special precautions should be taken when towing a Sea-Doo watercraft in water. Maximum recommended towing speed is 24 km/h (15 MPH). When towing your watercraft in water, pinch the water supply hose from the impeller housing to the engine with a large hose pincher (P/N 529 032 500). F02E04Y 1 GS, GTS AND GTI MODELS 1.
smo2001-002a.book Page 59 Wednesday, June 7, 2000 3:57 PM MAINTENANCE WARNING 2 Only perform procedures as detailed in this guide. It is recommended that the assistance of an authorized Sea-Doo dealer be periodically obtained on other components/ systems not covered in this guide. Unless otherwise specified, engine must not be running and the safety lanyard must be removed from its switch for all maintenance procedures.
smo2001-002a.book Page 60 Wednesday, June 7, 2000 3:57 PM Anticorrosion Protection Throttle/Choke Cables Lubricate the throttle and choke cables with BOMBARDIER LUBE lubricant or equivalent. Electrical Connections As necessary, apply anticorrosion product such as dielectric grease on battery posts and all exposed cable connectors. CAUTION: Do not lubricate connectors of the Multi-Purpose Electronic Module.
smo2001-002a.book Page 61 Wednesday, June 7, 2000 3:57 PM Shifter System GTS Models Lubricate support plate sliding area of sliding block and triangular lever with synthetic grease. Also lubricate sliding washer and shift lever stem. 1 2 F02D03Y 3 1. Sliding block 2. Sliding washer 3. Support plate Reverse Gate All Models Lubricate pivoting points and mechanism. Periodic Inspection Routine maintenance is necessary for all mechanized products.
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smo2001-002a.book Page 63 Wednesday, June 7, 2000 3:57 PM HULL AND BODY PROPULSION SYSTEM TO BE PERFORMED BY EVERY 100 HOURS OR SEASONALLY EVERY 25 HOURS EVERY 50 HOURS DESCRIPTION FIRST 10 HOURS STEERING ELECTRICAL SYSTEM SYSTEM FREQUENCY Electrical connections (ignition system, electrical box(es), starting system, etc.
smo2001-002a.book Page 64 Wednesday, June 7, 2000 3:57 PM Throttle and Choke Cable Inspection Throttle Cable Depress and release the throttle lever. It should operate smoothly and return to its initial position without any hesitation. Refer to an authorized Sea-Doo dealer if necessary. Carburetor-Equipped Models Do not activate throttle lever unnecessarily, when engine is not running. Carburetors are equipped with fuel accelerator pumps.
smo2001-002a.book Page 65 Wednesday, June 7, 2000 3:57 PM VTS Adjustment (if so equipped) Vacuum Bailer Pick-Ups Push on arrow pointing upward on VTS button until the VTS stops. The nozzle should be up without interfering with the venturi. 2 They are located each side of the drive shaft tunnel. Two pick-ups use a low pressure area in the jet pump to siphon the water out of the bilge when the engine is operating. Inspect each pick-up screen for obstructions, clean as necessary.
smo2001-002a.book Page 66 Wednesday, June 7, 2000 3:57 PM Fuses If an electrical problem occurs, check the fuses. If a fuse is burnt, replace by one of the same rating. Follow procedures below. CAUTION: Do not use a higher rated fuse as this can cause severe damage. If a fuse is regularly burnt, refer to an authorized Sea-Doo dealer. GTS Models Fuses are located in the electrical box, mounted on the MPEM. To access fuses, unclip and move away electrical box from its seat. Open the electrical box.
smo2001-002a.book Page 67 Wednesday, June 7, 2000 3:57 PM Unclip and remove cover of the rear electrical box. 1 F07H08Y Remove fuse cover from the MPEM. 1 F06H1SY 1. Rear electrical box 2 TYPICAL 1. MPEM 2. Fuse cover 1 Use the tabs of the fuse cover to remove and reinstall fuses. F07H0HZ 1 REAR ELECTRICAL BOX OPENED 1. Fuse holders F06H1TY Unclip and pull out fuse holders to check fuse condition.
smo2001-002a.book Page 68 Wednesday, June 7, 2000 3:57 PM Locate the electrical box. Unclip and remove cover of the electrical box. F06H1UY 1 GS AND GTI MODELS 1. Fuse holder General Inspection and Cleaning Inspection Check engine compartment for any damage and fuel/oil injection systems for leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or presenting any other damage. Inspect muffler, battery, fuel tank and oil reservoir fastening devices.
smo2001-002a.book Page 69 Wednesday, June 7, 2000 3:57 PM TRAILERING, STORAGE AND PRE-SEASON PREPARATION Trailering Storage WARNING Always turn the fuel tank valve (if so equipped) to OFF position when trailering or docking the watercraft. Check the regulations in your area concerning towing a trailer, especially the following rules: – brake system – tow vehicle weight – mirrors.
smo2001-002a.book Page 70 Wednesday, June 7, 2000 3:57 PM RFI Models Disconnect the water supply hose used to cool the magneto. It features a quick connect fitting. Press both tabs and pull fitting in order to disconnect hose. This hose is located at the bottom of the magneto cover beside the engine support. Wash the body with soap and water solution (only use mild detergent). Rinse thoroughly with fresh water. Remove marine organisms from the hull. 1 F07E05Y 1.
smo2001-002a.book Page 71 Wednesday, June 7, 2000 3:57 PM Battery Contact your authorized Sea-Doo dealer. Antifreezing Protection In cool regions (where freezing point may be encountered), cooling system should be filled with an equal part of water and antifreeze solution. CAUTION: Always use ethylene glycol antifreeze containing corrosion inhibitors specifically recommended for aluminums.
smo2001-002a.book Page 72 Wednesday, June 7, 2000 3:57 PM Install a hose pincher to engine water inlet hose. F06E0FY 1 1. Hose pincher installed on the engine water inlet hose Temporarily install a short piece of hose to engine water outlet at cylinder head. Insert a funnel into hose and pour antifreeze mixed with water in engine until the colored solution appears in the engine drain hose. RFI Models Install a hose pincher to water return hose of the magneto cooling circuit. F07E07Y 1 1.
smo2001-002a.book Page 73 Wednesday, June 7, 2000 3:57 PM Final Steps Apply a good quality marine wax to the body. The front and rear portion of the seat (if so equipped) should be partially left opened, rear access cover and storage baskets (if so equipped) should be removed during storage. This will avoid engine compartment condensation and possible corrosion.
smo2001-002a.book Page 74 Wednesday, June 7, 2000 3:57 PM Pre-Season Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the pre-season preparation all at the same time. OPERATIONS GENERAL ENGINE COOLING SYSTEM FUEL SYSTEM Lubrication/corrosion protection Operator Spark plug replacement ➀ Operator Exhaust system condition (fasteners, hoses etc.
smo2001-002a.book Page 75 Wednesday, June 7, 2000 3:57 PM TROUBLESHOOTING The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized Sea-Doo dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS POSSIBLE CAUSE REMEDY 2 short beeps (while installing safety lanyard on switch).
smo2001-002a.book Page 76 Wednesday, June 7, 2000 3:57 PM Engine Will Not Start OTHER OBSERVATION POSSIBLE CAUSE Engine does not turn over. • Safety lanyard removed. Install cap over switch. • Burnt fuse. Check wiring then replace fuse. • Discharged battery. Refer to an authorized Sea-Doo dealer. • Battery connections, corroded or loose. Refer to an authorized Sea-Doo dealer. • Water-flooded engine. Refer to Water-Flooded Engine in SPECIAL PROCEDURES. Engine turns slowly.
smo2001-002a.book Page 77 Wednesday, June 7, 2000 3:57 PM Engine Misfires, Runs Irregularly OTHER OBSERVATION Weak spark. Lean fuel mixture. Rich fuel mixture (high fuel consumption). POSSIBLE CAUSE REMEDY • Fouled/defective/worn spark plugs. Replace. • Faulty rev limiter (except RFI models). Refer to an authorized Sea-Doo dealer. • Too much oil supplied to engine. Improper oil pump adjustment, refer to an authorized Sea-Doo dealer. • Fuel: Level too low, stale or water-contaminated.
smo2001-002a.book Page 78 Wednesday, June 7, 2000 3:57 PM Engine Lacks Acceleration or Power OTHER OBSERVATION Overheated engine. POSSIBLE CAUSE • Weak spark REMEDY Refer to engine MISFIRES, RUNS IRREGULARLY. • Incorrect fuel mixture (carburetor-equipped models). • Water in fuel or injection oil. • See engine OVERHEATS. Refer to engine MISFIRES, RUNS IRREGULARLY. • Clogged fuel injectors (RFI models). Refer to an authorized Sea-Doo dealer. • Low fuel pressure (RFI models).
smo2001-002a.book Page 79 Wednesday, June 7, 2000 3:57 PM SPECIFICATIONS ENGINE GS (5548) Engine type Rotax 717, 2-stroke Induction type Rotary valve Water cooled/water injected Exhaust system Exhaust valve Lubrication N.A. Type Oil injection Oil type BOMBARDIER-ROTAX injection oil Number of cylinders 2 718.2 cm3 (43.81 in3) Displacement Rev limiter setting 7000 RPM ± 50 COOLING Open circuit.
smo2001-002a.book Page 80 Wednesday, June 7, 2000 3:57 PM DIMENSIONS GS (5548) Number of passengers ➀ 2 Overall length 270 cm (106 in) Overall width 116 cm (45.7 in) Overall height 99 cm (39 in) Weight 219 kg (482 lb) Load limit (passengers + luggage) 159 kg (350 lb) CAPACITIES Fuel tank 56.5 L (15 U.S. gal) Oil injection tank Impeller shaft reservoir 6 L (1.6 U.S. gal) Capacity 100 mL (2.7 U.S. oz) Oil level Up to plug ➀ Refer to load limit. BOMBARDIER INC.
smo2001-002a.book Page 81 Wednesday, June 7, 2000 3:57 PM ENGINE GTS (5551) Engine type Rotax 717, 2-stroke Induction type Rotary valve Exhaust system Lubrication Water cooled/water injected Type Oil injection Oil type BOMBARDIER-ROTAX injection oil Number of cylinders 2 Displacement 718.2 Rev limiter setting cm3 (43.81 in3) 7000 RPM ± 50 COOLING Open circuit.
smo2001-002a.book Page 82 Wednesday, June 7, 2000 3:57 PM DIMENSIONS GTS (5551) Number of passengers ➀ 3 Overall length 302 cm (119 in) Overall width 119 cm (46.9 in) Overall height 95 cm (37.4 in) Weight 222 kg (488 lb) Load limit (passengers + luggage) 225 kg (495 lb) CAPACITIES Fuel tank 47 L (12 U.S. gal) Oil injection tank 4.5 L (1.2 U.S. gal) Impeller shaft reservoir Capacity 80 mL (2.7 U.S. oz) Oil level Up to plug ➀ Refer to load limit. BOMBARDIER INC.
smo2001-002a.book Page 83 Wednesday, June 7, 2000 3:57 PM ENGINE GTI (5552) Engine type Rotax 717, 2-stroke Induction type Rotary valve Exhaust system Water cooled/water injected Exhaust valve Lubrication N.A. Type Oil injection Oil type BOMBARDIER-ROTAX injection oil Number of cylinders 2 718.2 cm 3 (43.81 in3) Displacement Rev limiter setting 7000 RPM ± 50 COOLING Water cooled, total loss type.
smo2001-002a.book Page 84 Wednesday, June 7, 2000 3:57 PM DIMENSIONS GTI (5552) Number of passengers ➀ 3 Overall length 315 cm (124 in) Overall width 123 cm (48.4 in) Overall height 104 cm (41.9 in) Weight 275 kg (605 lb) Load limit (passengers + luggage) 243 kg (535 lb) CAPACITIES Fuel tank 56.5 L (15 U.S. gal) Oil injection tank Impeller shaft reservoir 6 L (1.6 U.S. gal) Capacity 100 mL (2.7 U.S. oz) Oil level Up to plug ➀ Refer to load limit. BOMBARDIER INC.
smo2001-002a.book Page 85 Wednesday, June 7, 2000 3:57 PM ENGINE GSX RFI (5549) Engine type BOMBARDIER-ROTAX 787, 2-stroke Induction type Rotary valve Exhaust system Water cooled/water injected with regulator Exhaust valve Lubrication Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Oil type XP-S synthetic injection oil Number of cylinders 2 781.6 cm3 (47.7 in3) Displacement Rev limiter setting 7100 RPM (± 50) COOLING SYSTEM Open circuit.
smo2001-002a.book Page 86 Wednesday, June 7, 2000 3:57 PM DIMENSIONS GSX RFI (5549) Number of passengers ➀ 2 Overall length 270 cm (106.3 in) Overall width 116 cm (45.7 in) Overall height 99 cm (39 in) Weight 234 kg (515 lb) Load limit (passengers + luggage) 159 kg (350) CAPACITIES Fuel tank Impeller shaft reservoir 56.5 L (15 U.S. gal) Capacity 100 mL (4.0 U.S. oz) Oil level Up to plug Oil injection reservoir 6 L (1.6 U.S. gal) ➀ Refer to load limit. BOMBARDIER INC.
smo2001-002a.book Page 87 Wednesday, June 7, 2000 3:57 PM SI* METRIC INFORMATION BASE UNITS DESCRIPTION length .................................................. mass ................................................... force.................................................... liquid ................................................... temperature ........................................ pressure .............................................. torque .................................................
smo2001-002a.book Page 88 Wednesday, June 7, 2000 3:57 PM ABBREVIATIONS USED IN THIS MANUAL DESCRIPTION AC Alternate Current CDI Capacitor discharge ignition DC Direct current DESS Digitally encoded security system E.I.N. Engine identification number ECU Electronic control unit HP Horse power LCD Liquid Crystal Display LED Light-emitting diode MAG Magneto MPEM Multi-purpose electronic module MPH Mile per hour N.A.
smo2001-002a.book Page 89 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 90 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 91 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 92 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 93 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 94 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 95 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 96 Wednesday, June 7, 2000 3:57 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
smo2001-002a.book Page 97 Wednesday, June 7, 2000 3:57 PM WATERCRAFT MODEL No. HULL IDENTIFICATION NUMBER (H.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME No. CITY STREET APT STATE/PROVINCE ZIP/POSTAL CODE Purchase Date Warranty Expiry Date YEAR MONTH DAY YEAR MONTH DAY To be completed by the authorized Sea-Doo dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with Bombardier. www.
www.SeaDooManuals.
