Technical data

Section 09 PROPULSION SYSTEM
Sub-Section 01 (JET PUMP)
09-01-20
1. Impeller remover / installer tool
2. Impeller shaft holder tool
17,26, Housing Cover and O-ring
Install O-ring to cover. Apply Loctite 518 on O-
ring. Install cover to impeller housing making sure
to properly position filler plug on top side.
1. Filler plug toward top side of pump housing
Apply Loctite 242 (blue) on screw threads and
evenly tighten cover screws. Torque to 4 N•m (35
lbf•in).
Oil Fill
Place housing horizontally as in its operating posi-
tion so that filler plug is located on top. Remove
filler plug from cover. Pour SEA-DOO JET PUMP
SYNTHETIC OIL (P / N 293 600 011) in reservoir
until oil comes level with bottom of hole. Let oil
drain into housing and after a few minutes add
more oil until it is level with bottom of filler hole.
Oil capacity is 90 mL (3 oz).
CAUTION : This is a synthetic oil. Do not
mix with mineral based oil. Do not mix oil
brands.
NOTE : When filling reservoir, oil must be
poured into cover quite slowly to allow com-
plete housing fill.
1. Pour oil slowly until it is level with bottom of filler hole
At this stage, a pressure test should be performed
to detect any leakage of the jet pump. Refer to
PUMP PRESSURIZATION in this sub-section.
8,9,10, O-ring, Venturi and Screw
If needed, install new O-rings around bailer pas-
sages.
Apply Loctite 518 (Gasket Eliminator) on mating
surface.
Position venturi with bailer passages on top.
1. Loctite 518 on mating surface
2. Bailer passages aligned
F01J2HA
1
2
F01J5IA
1
-
F01J1SA
1
F01J1TA
2
1
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