Technical data

ManualsBrandsSeaDoo ManualsMarineSP

Section 04 ENGINE

Sub-Section 02 (TOP END)

040-02-8

NOTE : Squish gap measurement is dis-

cussedfurther in this sub-section.

ASSEMBLY

Assembly is essentially the reverse of disassem-

bly procedures. However pay particular attention

to the following.

3, Piston

At assembly, place the pistons over the connect-

ing rods with the letters “AUS” (over an arrow on

the piston dome) facing in direction of the exhaust

port.

1. Exhaust side

NOTE : On the 787 engine, the exhaust

ports are located on the same side as the

intake.

787 ENGINE SHOWN

1. “AUS”

Carefully cover crankcase opening as for disas-

sembly.

4,6, Piston Pin and Roller Bearing

717 and 787 Engines

To install roller bearing and piston pin use piston

pin puller (P / N 290 877 092), proceed as follows :

– Replacement bearings are held in place by a lo-

cating sleeve outside and 2 plastic cage halves

inside.

– Push needle bearing together with inner halves

out of the locating sleeve into the connecting

rod bore.

– Use any suitable 23 mm (.905 in) diameter

pusher as a tool. Make sure thrust washers are

present each side of needles.

1. Pusher

– Insert piston pin into piston until it comes flush

with inward edge of piston hub.

GASKET

THICKNESS

IDENTIFICATION

HOLES

0.3 mm

(.012 in)

0.4 mm

(.016 in)

0.5 mm

(.020 in)

0.6 mm

(.024 in)

0.8 mm

(.031 in)

A01C01A

AUS

F01D7EA

F01D30A