Technical data

Section 04 ENGINE

Sub-Section 05 (EXHAUST SYSTEM)

04-05-7

Te st :

– Use compressed air at 124 kPa (18 PSI) to pres-

surize tuned pipe.

NOTE : Prior to verify leaks, plug all holes

and pressurize tuned pipe while immerging

it in water.

CAUTION : Always ensure water passag-

es are not blocked partially or completely

while welding tuned pipe.

EXHAUST MANIFOLD, TUNED

PIPE AND MUFFLER

INSTALLATION

Installation is essentially the reverse of removal

procedures. However, pay particular attention to

the following.

14,15,17,24, Screw, Exhaust Manifold,

Gasket and Lock Washer

Make sure gasket(s) are properly positioned prior

to finalizing manifold installation.

All Models Except XP

Apply synthetic grease on screw threads.

Install and torque screws to 24 N•m (17 lbf•ft) as

per following illustrated sequence.

XP Model Only

Except for two screws, apply synthetic grease on

screw threads. Apply Loctite 515 on the other two

screws. Install screws. Refer to the following il-

lustration for position of screws.

1. Screw with Loctite 515

2. Screw with synthetic grease

Torque exhaust manifold screws to 24 N•m (17

lbf•ft) as per following illustrated sequence. Re-

peat the procedure, retightening screws to 40

N•m (30 lbf•ft).

F01D59A

1 3

F01D82B

121