Instruction Manual

ManualsBrandsSEALEY ManualsHydraulic PressSEALEY YK20F.V5 20 Tonne Floor Type Hydraulic Press

3. i SPECIFICATION

Model:................................................................ .... YK20F.V5

Capacity: ................................................................... 20tonne

Floor mounting:.......................................................... ...... Yes

Gauge included ................................................................ Yes

Lateral ram travel: ...................................................... 403mm

Maximum height - ram to table: ................................ 1018mm

Minimum height - ram to table: ..................................... 58mm

Optional accessories: ..........................YKPP8 - Press pin set

Overall height: .......................................................... 1796mm

Overall width: ............................................................. 975mm

Ram diameter: .......................................................... Ø48mm

Ram stroke: ............................................................... 185mm

Table aperture: ........................................................... 100mm

Type:................................................................. ...... Hydraulic

Working table depth: .................................................. 206mm

Working table width: ................................................... 630mm

4. ASSEMBLY

Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care

to ensure safety when moving main frame from packing as the unit is heavy.

Refer to attached parts list.

Seek assistance on assembly of heavy parts.

4.1. ATTACH BASE SECTION .

4.1.1.  Intheuprightposition,onaatleveloor,attachbasesection(#21)toupright(#20)andlowersupport(#26),securingwithhexhead

 setscrewM12x35(#25),atwasherM12(#22),springwasherM12(#23)andnutM12(#24)loosely.Repeatonotherside.

4.2. ATTACH SUPPORT BRACE

4.2.1. Positionsupportbraces(#34)andsecurewithhexheadscrewM10x35(#33),atwasherM10(#14),springwasherM10(#15)and

 nutM10(#16)loosely.Repeatonotherside.

4.3. ATTACH UPPER BEAM

 WARNING! Seek assistance to complete this task.

4.3.1.  Priortoattachmentofupperbeams(#10),placeupperbeamsapart,andslidetplate(#7)ontoloweredgesofupperbeams.

4.3.2.  Takingcare,positionatthesametime,upperbeams(#10)andplate(#7)touprights(#20)andsecurewithhexheadsetscrew

 M16x35(#9),atwasherM16(#13),springwasherM16(#12)andnutM16(#11)loosely.

4.3.3.  Leveltheframeusingagoodqualityspiritlevel.Fullytightenallxings.

4.4. ATTACH THE HYDRAULIC RAM

4.4.1.  Onthehydraulicram(#3)unscrewandremoveuppernut(#8).

4.4.2.  Centrallylocatehydraulicram(#3)throughholeinplate(#7)andlockintoplacewithuppernut(#8).

4.5. PRESSURE GAUGE

4.5.1. Removethedustcaphexboltfromthegaugeconnectionnutpositionedatthetopoftheramassembly(#3).DO NOT discard.

4.5.2.  Screwthepressuregauge(#1)andnylonring(#2)inuntiltight.

8 DO NOT over-tighten.

4.6. ATTACH BED FRAME

4.6.1.  Passthetablesupportpins(#19)throughtheholesonthepressframeatthedesiredheight.

4.6.2.  Placebedframes(#18)onalevelsurfaceandinternallypositionbushes(#28)andsecurewithhexheadboltM10x130(#27),at

 washerM10(#14),springwasher(#15)andnut(#16).

4.6.3.  Takingrmholdofthebedframeassembly,tipitintoadiagonalpositionsothatitcanbeintroducedbetweenthemainframeuprights,

 andcarefullyloweritbacktoahorizontalpositiontorestonthetablesupportpins(#19).

 WARNING!Takecarenottoallowthebedframeassemblytodropontothetablesupportpinsandensureyourhandsandngersare

clear of the bed frame assembly when lowering.

4.6.4.  PlacetheV-Blocks(#17),intherequiredpositionontothebedframeassembly.

4.7. ATTACH PUMP ASSEMBLY

4.7.1.  Attachthesupportplate(#31)totherightsideupright(#20),usinghexheadsetscrewM12x35(#35),atwasher(#22),spring 

 washer(#23)andnut(#24).

4.7.2.  Attachpumpassembly(#32)tosupportplate(#31)andsecurewithhexheadsetscrewM8x15(#29)andatwasherM8(#30).

4.7.3. Removetheplasticsafetybungfromtheendofthepumphose(#32)andconnectthehosetothehydraulicramassembly(#3)inletvalve.

5. INSTALLATION

5.1. SECURE PRESS TO THE FLOOR

 WARNING! Always use another person when moving the press.

5.1.1. Move the press to the mounting location and drill four mounting holes in the feet of the press.

5.1.2. Make a template to mark the spots where the four holes will be drilled in the floor.

5.1.3. Check for any hidden wiring or cables, if needed change the location for the holes.

5.1.4. Temporarily move the press to the side.

5.1.5. Use a masonry drill bit to drill the four holes about 3” to 4” deep into the concrete or wood, as necessary.

5.1.6. Clean out the drilled holes.

5.1.7. Position the press and align the holes in the feet with the holes in the floor.

5.1.8. Use four concrete anchor bolts or lag bolts for wooden floors (not included) to secure to the floor.

NOTE: This press needs to be mounted to the floor of either concrete or wood, capable of supporting the weight of the press and any

workpiece.

 WARNING! To prevent serious injury DO NOT use damaged equipment. If abnormal noise or vibration occurs have the problem

corrected before further use.

Original Language Version

YK20F.V5 Issue 1 18/01/23