SEARS OWNER'S MANUAL Model No. 919,329150 120/240 VOLT • 5500 WATT GENERATOR m4PORTANT; • SAFETY GUIDELINES Read the Safety Guidelines and All Instructions Carefully Before OpsmUng • ASSEMBLY • OPERATION • MAINTENANCE • TROUBLESHOOTING • REPAIR PARTS Sold D2Gs_ by Sears Rev.o e/WOO R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A.
Warranty ...................................................... 2 Safety Guidelines ..................................... 3-8 Assembly ................................................ Operation ............................................. Maintenance ........................................ Service Adjustments ................................ 18 Troublesho_ing 19 Parts ................................... 20-24 12-15 Engine Parts ........................................
Thismanual contains informeflcm thatIII important for you to Know and underetond. This information relates to proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information, we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. B!$K OF ELECTROCUTION AND FIRE (€ont'd) .t HAZARD WHAT COULD HAPPEN i,, Operation of generator in rain. wet, icy, or flooded conditions. of worn damaged, undersized or ungroundod extension cords. Placing generator on or against highly conductive surrane, such as a steel walkway or metal roof. .., HOW TO PREVENT IT .,, Water is an ex0ellent €onduofor of Operate generator in a €lean, dry. well vonti|ated area.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. i i,, WHAT ¢OLILD HAPPEN HOW TO II_EVERIr I1" .,, Attempting to fill the fuel tank while the engine is running. Gasoline end gasoline vapors san become ignited by coming in €omact with hot components such as the muffler, engine exhaust gases, or en eled,ztcal spark, Turn engine off and allow It to cool before eddlng fuelto the tank. Equip area of oper_lon with a tim extinguisher certified to handle gasoline or fuel fire==.
READ AND UND_AND ALL WARNINGS BEFORE AT'rEMPTING TO OPERATE GENERATOR. Risk of Inlurv and pronertv Damage When Transnortlna Generator iii iiii i J HAZARD WHAT GOULD HAPPEN Rre, Inhalation, Damage to Vehicle Surfaces Fuel or oU can leak or q_ill end could result in fire or breathing hazard, serf oue Injury or death can result. Fuel or oil leaks will damage oarpet, paint or other surfaces in vehicles or trailers.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF UNSAFE OptERAT!ON ii HAZARD Ui i i WHAT COULD HAPPEN Operation of generator in carsiese manner. i HOW TO PREVENT IT All sources of energy Include the potential for injury. Unstde operation or malrdenan_e of your generator could lead to _dous Injury or dee_l to you or others.
READ AND UNDERSTAND ALL WARNINGS BEFORE AI"FEMPTING TO OPERATE GENERATOR. RISK OF HOT SURFACES imlll HAZARD Cont_ot with hat engine and generatot components. WHAT COULD HAPPEN Co_=t with hot surfaces, such as engines exhaust components, €ould result in serious bums. RISK OF MOVING I!OW TO PREVENT IT During operation, touch only the €ontrol surfaces of the generator. Keep children away from the generator at all times. They may not be able to recognizethe hazards of this product.
CARTON CONTENTS 1 - Parts Bag 1 - Owner'l MamJZd 1 - Generat_ 1 - Parts Box I - 8/tG-18 • :1.4 b r.ap Z_,mm I - Star Wudler 1 - 8/t Ik.18 Lock Nuls ,0 0 I 2-Wlme rods @" _ 1 _Jllack Negative _ I@ nntleW Cable (bla_M t - "L" Ba4tmy Ilmcket t - P.
,,,,, , | Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions. TOOLS NEEDED FOR ASSEMBLY Place "L° belt (B) through top and bottom brackets end aeoure with wing nut (C). 1- Box Cutter or Knife • 2 - 9/16 "Wrenches Locate the solenoid on the left side of the unit. 2 - 1/2" Wrenches 1 - 1' thick x 1' square piece of wood REMOVE GENERATOR / * Open carton from top.
NOTE: Make aura red batteey boots cover positive battery oable ton'ninals at battery mid emkmoid Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery. Attach the other end of the negative (blaok)cable to the tYanteas shown. Install the star washer between the cable and the frame, • • IMPORTAN'r: See Caution on page 10 before assembling batter/.
KNOW YOUR GENERATOR l " Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustre lion with your generator to familiarize yourself with the location of various controls and adiustments. Save the manual for future references. FUEL CAP FUEL TANK CHOKESWITCH 120 VOLT RE AIR CLEANER 2.40 VO CIRCUIT BREAKERS OFF/RUN/START SWITCH FUEL TANK- Capacity ENGINE 240 VOLT TWISTLOCK of 7 US gallons, SWITCH- Lever used to start cold engirle.
LOW OIL SHUTDOWN Your Craftsmen generator engine is equipped with Low Oil Shutdown. Low (311Shutdown is a safety device designed to protest your engine from damage Jnthe event the olt level in the crankosee is low. nltllll!! If while the engine is running, the oll gets low, it will automatically shut itself down and will net msteft until the oil is added. If the oHis low before start-up, the generator will not start until oll is added. NOTE: The Low Oil Shutdown mechanism is very sensitive.
Connecting Supply Generator To Main Electrical • Remove gas cap. Add unJeadedgasoline, alowty, to fuel tank. PotantfaJhazards exist whorl s electrical generator is oonnected to the main elecVtaal supply oomleg into the house. It is st that point that the generator could feed back into the utility company's system causing pogldble electrocution of workers who am repaJltng electrical lines, To avoid beck feeding of ele,.
NOTE: No choke is required on wa_n ehginex. Mike sure choke is in the "NO CHOKE" posRIon on warm engine atal_, STOPPING [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any I applisn©es. For electric start: ENGINE • Dlscoonect all elecffical loads. * "nJrrlOFF/RUN/START switoh to 'oFF" position. Plaoe OFFIRUN/START sw)tsh in the START position. Cle=mfuel shut-off valve.
CUSTOMER RESPONSIBILITIES TABLE ., Before each UsD , Every aS Hours of Every Season Bvory50 Horn of Evew Seea_ Every 100 Houm of Every Season M_NTENAN_T_K Checko_IIovsl Sea Nollm2 X' .Chwlge oli creanAlr RlterAasembTy CheckSpark Plug PrepareUnit forStorage _ Note I X X x , Prepare unit for storage if it is to remain idle for more than 30 dayo.
Reinstall the drain plug. Make lure it is tightened securely. Glean Guard/Muffler Fill the erankeaee with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding. more oil. Do not ,,Jeanwtth a fomeful _otay of water hecause water oould oont_nlnate fuel system, With a brush or cloth clean finger guard after every use to prevent engJrmdamage caused by overheating.
Garburetor The carbumtur of your generator is pm-_at at the fagtory. The o_oumtor should not be tampered wl_ If your generator is used at an altitude in excess of 4000 font performance may be affected. If so consult with your nearest Craftsman Service Center regarding high altitude sat oh_nges.
ii PROBLEM EnsUewdJ'not =tart No elecfK_aloutput Repeated circuit breaker tripping Genorator overheating the circuit I_oaker depressed i iii n • ii ii CORRECT/ON CAUSE 1. Low on fuel or o11. 1. Add fuol or oil. 2. Igrdtion switch In "Off' position. 2. Tumto 'ON' polltlon 3. Faultyep_k p|ug. 3. Replace spark plug. 4. Choke In wrong position. 4. Adjust choke accon:lingly. 5. Fuel shut-off valve in do_md position. 5. Open fuel shut-off valve. 8. Unit loaded during start-up.
CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO No_ m _ 1 2 3 4 5 6 ? 8 9 10 11 12 q3 FUELTANKSCREWS FUELTANK FUELGAP FUELHOSE FUELLINECLAMP DRAINCOCKGROMMET FUEl.SHUT-OFFVALVE ENOCOVER SCREW#10-24 x 9/16 ISOLATOR WASHER1-1/20D LOCKNUT _-16 GROUNDLUG SCREW5/16-18 x 3/4 SCREW3/8-18 x I NUT 5/16'-18 SCREW,HEX HEAD5/16-18 LOCKWASHER GROUNDSTRAP ._'_IGIN_e (modelHM100-159462R) FRAMEASSEMBLY HEATSHiB.D SCREW5/18-18 X .5 PANELASSEMI_.y SPACER_IGINE WASHER.87500.3751D .083"11,-IK LABEL,OPERATION LABEL.
CRAFI'SMAN emoo OlINERAlrOR 019.,_m180 33 37 43 _ a_o o,;VNo QROOyE. mR'roF== KEY _o. gr=_BteZL_ 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 CAP SCREW 5/16 - 24X1 ROTOR ASSEMBLY STATOR THRU BOLT STATOR ASSI_IBLY WASHER 11/18OD x 11/'32 NUTS/10-24 ROTOR THRU BOLT BF,ARING SUPPORT HE)( NUT 1/4-20 CAPACITOR CAPACITOR BRACKET SCREW 10 - 24 x g/16 O-RING DRIVE END ADAPTER LOCK WASHER 3/8 21 -- ENG SSF-616-ZN GS-0883 GS-0110 GS-0884 SS-6506-CD SSF-576 G8-0091-1 GS-0861 SSF..
ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180 47 TORQUE2-10 IN-LB,S 46 TOFIQUE2-10 IN..LB8 4g TORQUE2-10 IN-LBS KEY ug, _ pJJ_:CJmzm)_ 46 47 49 50 51 52 53 54 5S 56 SCREW #6 - 32 X .5 TORX NUT, 10 - 9 X .SO PLASTffE NUT,,HEX JAM "I/16 SPEED NUT #6 - 32 WASHER 3/8 SWITCH ON/OFF COVER, PANEL DUPLEX RECEPTACLE 4 PRONG TWISTLOCK CIRCUIT BREAKER 25A SSF-583 SSF-3158 $8F-595 8SF-584 S.R-1525-CD GS-0048 GS-0598 GS..0019 GS-0455 020573 KEY NO. _ 57 58 59 60 61 62 SCREW, 1/4-20x.
6 8 2 1 8 8 10 Key t 2 3 4 5 8 7 8 9 10 11 12 Wheel (2 used) Shoulder Bolt (2 used) Loc,k NUt 3/8"-I 6 (2 use¢l) Wh_m_B,"acket(2 used) Foot Bl'scket HlmdFe H_dle Cap (2 used) Lock Nut 5/1 _"-78 (9 UaMK_ CIp Screw S/16"-18 x 3/4" (6 used) Isolator Foot Cap Screw 5/16-18 x 1.75" ur,ed) Washer (2 used) 23 -- ENG AC_014 CAC-60 .,_F-8111-ZN GS-0581 GS-0582 GS-0564 es-os6s $8F_150 SS-12-CD GS-0587 _F.
€_tA_ s'JOOGlflqEHAYOR e_J_5'_tolso CONTROL PANEL REARVIEW J | ! I!o _rP,TotqLr_J_ I1._) gu W NIX. _yl_ -. D2OdN"_.
¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e _4 _2 P,_r No. ia_sr,BIEzto.N 9.rY 1 2 3 4 5 8 7 8 590598A 590600 590678 590601 590878 590680 590412 590681 1 1 1 1 1 2 2 11 590747 12 59O,535 13 590701 Spring Pin (Incl. 4) W,_her Retainer Washer Brake Spdng Stirrer Dog Dog Spring Pulley & Rewind Spring Assembly Starter Housing Assembly Starter Rope (Le_lh _' x 9/64' dla,) Starter Handle 1 1 1 1 m, lrr_ CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO 13 25 -- #_o7o4 {o_ioo_) NO _Frr NO.
_MAN _00 GllNEP,ATOR es0,,1_ltso I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R 400 t11A 182
I_I_APT8M&N 6800 _ OARBUIqfflTOItHODEL dl14M100,,111e481_ II111,_1191E0 . RE_ 1 2 14 15 ISA 13B 16 17 18 20 25 25A 26 20 30 35 36 37 33 40 40 40 41 4t 41 42 42 42 43 45 47 48 49 50 60 05 69 70 71 72 75 80 81 32 83 84 36 37 .90 92 9_ 94 95 98 100 101 102 1o_ 110 111 111A 112 113 119 120 125 1_'5 126 127 120 ,,,., BEE BaSZ._LO. J_liBr.d_lE2tQ_ o'rv 35948A Gyinder _ld. 2 20 & ?2) 276_2 Dowel Pin 28277 Washer 9O065C Governer Rod (Ir_.
CRAF TM4SN ¢AA_ OS00 r, ENFRA1 OR oto,slStlO MODm,. 164,0S_gOS 171 I 27 "$7 BE£ B_B.T.B_L_ _ nn, No.
C_L_MAN HO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180 15 14 1 1A 1 2 3 4 7 s 9 10 P*S'T_. B an, _2798 36"288 _k_ 1 3Se42 _,_._o 33er,_. 370G0 33450 ._eo4 3S_ _ 1 1 1 1 1 1 1 2 1 1 1 Throttle Shaft & Levw AsHmbly Throttle Link Bushing DustCover Re_ Rk_g ,SpdngRetainer ,_'_'..dtilt Sprit,9 Gear & Nut (InGL2_ LockNut DriveEnd Cap _'y. _ Houldh9Aml'y. P-EE NO. E_Z.
CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). the G_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _. eq_pmenl engine, _ _. nN 1_ =.d kaeruWy md _wn ard =_be _ mt_no=mu_b=d_naa, bu_cad equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_ltee must be defigned, 0uiR and eqtdppe4014 tho ffme of eale, to meet rite U.& EPA _aUenm for mind non-reed ant_nes.
EMISSION CONTROL SYSTEM WARRANTY 2. Free from de_ls kl madlrleb and _ip vdlkit, M stay lime dudqi 1he ECS _P_, imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedm to Ill piut el dNcrbld for _em_itJon. C. The ECS WwTamy only pe_Jns to embldoni_m_-d _ _ _m wW_ m_0 • _ IMnl on your er,glne, N tolmvs: urger the EC$ Wanamy _rmU be w_ranled for eny reminder of _ EGS Wamm_ P_!od, 2. Any wmn-_lmd.
imml For in-home major brand repair service: Call 24 hours a day, 7 days s week 1-800-4-MY-HOME _" (1_) Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pk_ces -- 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week Parts Direct" 1-800-366-PART Pars ordenar plezas con entrega For the location (1-_0-se_7_s) e domicillo -- 1-800-1659-7084 of a S