GE Inspection Technologies Remote Visual Inspection Everest XLG3™ VideoProbe® System Software Version 1.4 Operating Manual www.ge.
Everest XLG3™ VideoProbe System ® Operating Manual
ii GE Inspection Technologies XLG3 VideoProbe System Copyright 2007 GE Inspection Technologies, LP. All rights are reserved. No one is permitted to reproduce or duplicate, in any form, this manual or any part thereof without permission from GE Inspection Technologies, LP. Software in this product is copyright GE Inspection Technologies, LP, or its vendors. All rights are reserved. The software is protected by United States of America copyright and international treaty provisions applicable worldwide.
User Manual iii Contact Information Sales and Technical Support USA 888-332-3848 973-448-0077 rvi-info@ge.com Canada 877-895-5665 780-430-9060 France +33 2 28 23 08 00 Germany +49 7471 98820 Hong Kong +852 2877 0801 Italy +39 39 651341 Japan +81 3 5907 5670 United Kingdom +44 1993 822613 Service To obtain service for your system, call one of the service centers below.
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v Contents Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii 1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Overview . . . . . . . . . . . . . . . . . .
vi GE Inspection Technologies XLG3 VideoProbe System 5 - Capturing Images and Videos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Process Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Steering the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Freezing an Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Manual vii A - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 B - Agency Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 C - Chemical Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 D - Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 E - Menu Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 1 Introduction About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Getting Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Frequent Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System System Overview The rugged and dependable Everest XLG3™ VideoProbe® system is an advanced videobased flexible borescope used for remote visual inspection. Working through access passages, the XLG3 system delivers high-resolution images of internal details of turbine engines, airframes, automotive engines, piping, vessels, windturbine gear boxes, underwater structures, etc.
User Manual Chapter 1 Introduction Frequent Tasks Setting Up the System — Summary For details, see “Setting Up the System” on page 27. 1. Open case’s lids and front door. 2. Verify safe powering and grounding. Inspect ground prong on power cord. 3. Connect to AC power, or attach battery. 4. Turn on power switch. 5. Remove insertion tube from storage reel. 6. Unwrap handset cable, and remove handset from case. 7. Install optical tip, accessories, and peripheral devices.
4 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System About the Battery Batteries for the XLG3 system are optional. Two sizes are available: one-hour and two-hour. To learn about removing, charging, or installing the battery, see “Maintaining the Battery” on page 118. Battery (one-hour size shown) About the Image Processing Package The optional image processing package — which lets you enhance images under particular circumstances — includes the following features.
User Manual Chapter 1 Introduction 5 About the Network Package The optional network software package — which delivers communication, file sharing, and network functions for the XLG3 system — includes the following features. Feature Description Details PC and network communications You can connect the XLG3 system to a PC via a wired or wireless connection. Then you can browse the XLG3 system from the PC and view, download, or upload files. You can also view live video from the PC (“video streaming”).
6 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System About the Menu Directed Inspection Package The optional Menu Directed Inspection package — which provides a guided inspection — where context is automatically added to images. Feature Description Standardized Inspection List • Inspectors follow standard list to describe images. • Support engineers and asset owners will receive reports with standard descriptions.
User Manual Chapter 1 Introduction Controls, Indicators, Connectors, etc. This section describes the controls, indicators, connectors, and other key elements for each main system component: • • • • • “Handset” on page 7 “Control Buttons” on page 8 “Probe” on page 9 “Base Unit” on page 10 “Case” on page 14 Handset The handset is your interface to the XLG3 system. F. Flashlight LEDs A. Microphone ies hnolog Tec GE ection Insp B. Display G. Electrical connector C. Control buttons H.
8 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Control Buttons The control buttons are conveniently located directly below the handset display. The same controls are available on the optional remote control. Remote Control (Optional) Handset Everest XLG3 Everest XLG3 A. Record H. Save B. Freeze/enter G. Exit/back F. Menu C. Zoom E. Joystick D. Home & Steer-and-Stay Item Description A. Record Starts and pauses video recording. See “Working With Videos” on page 63.
User Manual Chapter 1 Introduction 9 Probe The probe is the flexible eye of the system. Various probe models are available with insertion tubes of different diameters and different lengths. You can change probes quickly. You can also travel lighter by carrying one system and a spare probe rather than a complete spare system. A. Strain relief B. Clip C. Latch D. Electrical connector E. Fiberoptic connector F. Motor shaft connectors K. Insertion tube G. Optical tip J. Bending neck I.
10 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Base Unit The base unit is the XLG3 system’s communications center. It processes still images and video, manages data, and connects to the external world with the optional network package (via the front panel). The base unit houses a processing board (CPU), system memory, power supply, 75-watt high-intensity discharge (HID) arc lamp, and an integrated reel that can store even the longest insertion tubes.
User Manual Chapter 1 Introduction 11 Item (cont.) Description (cont.) H. Air filter frame For an optional air filter. I. VGA video output connector For connecting a PC-type monitor. J. DVD drive (optional) For storing video files. K. Headset/external speaker connector 3.5 mm phone jack for a standard stereo headset or an external speaker. The menu-driven volume control affects this output. If headset is plugged in, the internal speaker is automatically disabled. L.
12 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Base Unit, Sides Right Side Left Side A. Funnel B. Shoulder-strap hooks C. AC power inlet I. Internal memory card D. AC fuse E. Ground lug F. AC output G. Battery (DC) H. Battery (DC) input fuse Item Description A. Funnel Guides the insertion tube into the storage reel. B. Shoulder-strap hooks Strap is included. C. AC power inlet For connecting the power cord. D. AC fuse Protects the circuitry when using AC power.
User Manual Chapter 1 Introduction Base Unit, Top and Bottom Top Bottom E. Battery connection points A. Funnel B. Socket for handset holder C. Power switch D. Shoulder-strap hooks F. Lamp Item Description A. Funnel Guides the insertion tube into the storage reel. B. Socket for handset holder Supports the handset holder. C. Power switch Turns the system on and off. D. Shoulder-strap hooks Strap is an optional accessory. E.
14 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Case Available in two sizes, the rugged XLG3 case protects the components and accessories during storage, shipping, and operation. The system may be shipped in the storage case without additional overboxing. Item Description A. Lids Allow access to components and accessories. Also provide ventilation to prevent overheating when operating with base unit in the case. B.
User Manual Chapter 1 Introduction 15 Navigating the Menus You can navigate the menus using the control buttons on the handset or remote control. For complete menu structure, see “Menu Trees” on page 135.
16 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Safety Information Before using or servicing the system, you must read and understand the following safety information. Symbols and Terms When the following symbols and terms appear in this manual, they have the following meanings: Symbol Term Meaning WARNING DANGEROUS VOLTAGE. WARNING ELECTRICAL SHOCK HAZARD — PROPER GROUNDING REQUIRED.
User Manual Chapter 1 Introduction 17 General Warnings The following warning statements apply to use of the system in general. Warning statements that apply specifically to particular procedures appear in the corresponding sections of the manual. WARNING ELECTRICAL SHOCK HAZARD — PROPER GROUNDING REQUIRED. For procedures, see “Safe Powering and Grounding” on page 23. WARNING DANGEROUS VOLTAGE. The outer panels of the base unit should never be removed.
18 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System General Cautions The following caution statements apply to use of the device in general. Caution statements that apply specifically to particular procedures appear in the corresponding sections of the manual. Caution ALLOW ADEQUATE VENTILATION. Otherwise, the base unit might overheat. Do not cover or drape anything over the base unit. To ensure adequate airflow, provide a 3 inch (7.
User Manual Chapter 1 Introduction 19 Informations sur la sécurité Avant l'utilisation ou l'entretien du système, vous devez lire et comprendre les informations de sécurité qui suivent. Symboles et termes employés Voici la signification des symboles et termes suivants employés dans ce manuel : AVERTISSEMENT TENSION DANGEREUSE. AVERTISSEMENT RISQUE DE CHOC ELECTRIQUE RACCORDEMENT À LA TERRE OBLIGATOIRE.
20 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Avertissements généraux Les avertissements suivants s'appliquent à l'utilisation du système en général. Les avertissements qui s'appliquent spécifiquement à des procédures particulières sont indiqués dans les sections correspondantes de ce manuel. AVERTISSEMENT RISQUE DE CHOC ELECTRIQUE - RACCORDEMENT À LA TERRE OBLIGATOIRE. Pour les procédures, veuillez consulter la rubrique “Safe Powering and Grounding” en page 23.
User Manual Chapter 1 Introduction 21 Mentions générales Attention Les mentions Attention qui suivent s'appliquent à l'utilisation de l'appareil en général. Les mentions Attention qui s'appliquent spécifiquement à des procédures particulières sont indiqués dans les sections correspondantes du manuel. Attention PERMETTRE UNE VENTILATION ADÉQUATE. La base risque de surchauffer si elle n'est pas bien ventilée. Ne la recouvrez pas avec un tissu ou quoi que ce soit.
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23 2 Safe Powering and Grounding Overview of Safe Powering and Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Verifying AC Earth Ground Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Grounding With a DC Source (Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Special Grounding Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Chapter 2 Safe Powering and Grounding GE Inspection Technologies XLG3 VideoProbe System Verifying AC Earth Ground Path In most cases when using an AC power source, safe use of the XLG3 system requires verifying a protective earth ground path. To Verify AC Earth Ground Path 1. Verify that the plugs on the AC cable, and any extension cord, have a ground prong. 2.
User Manual Chapter 2 Safe Powering and Grounding 25 Grounding With a DC Source (Battery) If you are using an external DC power source, such as the optional battery, while inspecting potentially energized equipment, safe use of the XLG3 system requires verifying a protective earth ground path. To Provide DC Earth Ground Path 1. Connect an external ground wire to the base unit’s ground lug. A ground wire (part number XLG3AGROUND) is available from GE Inspection Technologies. 2.
26 Chapter 2 Safe Powering and Grounding GE Inspection Technologies XLG3 VideoProbe System
27 3 Setting Up and Putting Away the System Setting Up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Changing the Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Changing the Optical Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Putting the System Away. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System 6. Remove the insertion tube. 7. Attach the handset to the handle. a. Slide the handset holder into either of the sockets. (There are sockets on both sides of the handle.) The holder clicks into place. b. Unwrap handset cable and remove handset. Slide handset into the holder, aligning the grooves in the back of the handset with the holder. Swivel the holder into the desired position. c.
User Manual Chapter 3 Setting Up and Putting Away the System 9. If using the system in a dusty environment, install a dust filter. Slide the air filter between the perforated grill and the grill frame’s five tabs. 10. If using any peripheral devices and accessories, attach them. To Use the Base Unit Removed From the Case Leave the handset face-down for carrying. Install the handset face-up for use. Slide handset holder into the socket next to the base unit’s handle.
30 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Changing the Probe To Remove a Probe 1. Shut down the probe. a. While viewing a live or frozen image, press b. Select Probe Shut Down. 2. Open the probe latch. The probe pops out slightly. 3. Gently slide the probe out of the handset. To Install a Probe 1. Open the probe latch. 2. Slide the probe into the handset. 3. Close the latch. Latch (partially open) .
User Manual Chapter 3 Setting Up and Putting Away the System 31 Changing the Optical Tip Optical tips are threaded onto the probe with a double set of threads to prevent them from falling into the inspection area. Each optical tip provides a unique depth of field, field of view, and direction of view. For a list of available tips, see “Optical Tips” on page 141. Caution Use only finger pressure to remove or attach tips. Using force — including pliers or other tools — might damage the bending neck.
32 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Putting the System Away To Put the System Away Everest XLG3 1. Press and hold the button just below the joystick. The bending neck straightens. 2. If any storage devices are in place, use the Eject Hardware menu command and then remove them. Hold this button. Home Caution Before removing storage devices, you must use the Eject Hardware menu command.
User Manual Chapter 3 Setting Up and Putting Away the System 33 8. Wrap handset cable around the top of the base unit. Holding the loop in your hand, wrap the cable clockwise under the first lug. Tuck the cable under the insertion tube. Hook it around the other lug. 9. Pack the system into the case. a. Verify that no accessories or cords are installed in any of the connectors on the front panel. b. Pack components securely into case so that no parts will be pinched in the lids. c.
34 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Connecting to a PC or Network PC and network connectivity — wired or wireless — are part of the optional network package. (See “About the Network Package” on page 5.) If the XLG3 system is connected to a PC or network, you can send images and videos to other computers for review, further manipulation, or remeasuring. You can also send images from other computers to the XLG3 system.
User Manual Chapter 3 Setting Up and Putting Away the System To Connect the XLG3 System to a Wireless Network 1. At the base unit, insert a wireless PC card into either PC card slot . Use only a NETGEAR card for this purpose: manufacturer part number WG511T (GE Inspection Technologies part number XLG3A80211CARD). 2. Press . Select Setup Menu > Communications > IP Address > Automatic. 3. A checkmark appears next to Automatic. 4. Press . Select Setup Menu > Communications > Wireless Configuration.
36 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System 6. Select or enter a network access point. • If at least one access point is listed under the Auto Detect tab (shown above), select the desired access point. Select Save and Make Default. • If no access points are listed, select the Manual Entry tab, as shown here. Under SSID, enter the name of the local access point.
37 4 Setting Up the Software Reviewing Settings for Audio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Reviewing Settings for Image Format and Quality . . . . . . . . . . . . . . . . . . . . . . . 38 Reviewing the Setting for Video Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Reviewing Settings for Text Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Reviewing Settings for a Logo . . . . . . . . . . . . . . .
38 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System Reviewing Settings for Image Format and Quality If you want to choose the format or quality for a particular image you want to capture, you must change the setting before capturing that image. To Change Settings for Image Format and Quality 1. Press . 2. Select Setup Menu > Still Save. 3.
User Manual Chapter 4 Setting Up the Software Reviewing the Setting for Video Quality If you want to choose the video quality, you must change the setting before you record. All videos are FMV (full-motion video) MPEG2 files. To Change the Setting for Video Quality 1. Press . 2. Select Video Record > Recording Options > MPEG Quality. 3. Select the desired setting: • • MPEG2 High MPEG2 Low Whenever you record to a PC card, videos are always saved at MPEG2 Low quality, even if this setting is MPEG2 High.
40 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System Reviewing Settings for Text Color You can change the color of text and other elements that are displayed over the images (for example, the dashed line that you center over the shadow when taking shadow measurements). The most legible color will vary with the coloring and brightness of the image. To Change the Text Color 1. Press . 2. Select Setup Menu > Graphics > Text Color. 3.
User Manual Chapter 4 Setting Up the Software 41 Reviewing Settings for Measurement For XLG3 systems equipped with measurement capability, these settings determine system behavior when you are taking measurements. For details, see “Measuring Features and Defects” on page 89. To Review Settings for Measurement 1. Press . 2. Select Setup Menu > Measure. 3. Change any desired settings. Item Description Stereo The Cal Info option displays calibration data for the selected stereo tip.
42 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System Reviewing Settings for the System 1. Press . 2. Select Setup Menu > System. 3. Select the desired item: Item Choices System Info Language Time/Date Steering Description System information appears: • Total memory capacity • Remaining memory • Software revision levels • Language Select Choose from a list of languages. Load System automatically installs a language file from an external storage device, if any.
User Manual Chapter 4 Setting Up the Software 43 Reviewing Settings for Communications Communications settings are part of the optional network package. (See “About the Network Package” on page 5.) The communications settings apply to XLG3 systems connected to a PC or network. Note The XLG3 system is designed to operate in a protected computing environment behind a firewall. To Review Settings for Communications 1. Press . 2. Select Setup Menu > Communications. 3. Change any desired settings.
44 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System
45 5 Capturing Images and Videos Process Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Steering the Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Freezing an Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Working With a Recalled Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Process Diagram: Capturing Images and Videos Steer probe. (Optional) Start recording video. Make audio comments if desired. (Optional) Work with the displayed image.
User Manual Chapter 5 Capturing Images and Videos 47 Steering the Probe Guiding the Insertion Tube Into the Inspection Area With the desired optical tip installed, guide the insertion tube into the inspection area. Use your hands to push the tube until it reaches an area you want to inspect. Twist the insertion tube gently to bring the desired scene into view.
48 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Freezing an Image Freezing an image captures it temporarily for review or adjustment. When you move the joystick in a frozen view, the probe tip does not articulate. If you zoom in on a frozen image and then move the joystick, the image changes as the system electronically pans the camera’s full view. To Freeze an Image Press or the trigger. The image freezes. The letters FF (for freeze frame) appear.
User Manual Chapter 5 Capturing Images and Videos 49 Working With a Recalled Image To Work With a Recalled Image 1. Recall the desired image. a. Press . b. Select File Manager > Recall > drive or device. c. Select a file. It opens. Note When viewing a recalled image, you can cycle through the other images stored in the same folder by moving the joystick. 2. Determine your next action. • To rename the image, press . Select Rename Image. Enter a new file name. The new name overwrites the old.
50 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Working With a Split Screen A split screen displays two images side-by-side in any combination of live, frozen, or recalled. Only one side is active at a time, as indicated by an arrow. Live FF Still images in half-screen view are cropped horizontally. You can use the joystick to pan side-toside within these images. Active To Work With a Split Screen 1. Split the screen. Press . Select Image > Split Screen.
User Manual Chapter 5 Capturing Images and Videos 51 Adjusting the Brightness You can adjust the brightness of live, frozen, and recalled images as well as recorded video. When viewing live images, adjusting the brightness means controlling exposure time and camera gain. When viewing still images or recorded video, adjusting the brightness means controlling digital gain. The brightness saved will be the brightness recalled. To Adjust the Brightness 1. Press . 2. Select Image > Brightness. 3. Adjust.
52 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Reducing “Noise” in Dark Images Adaptive noise reduction is part of the optional image processing package. (See “About the Image Processing Package” on page 4.) When the probe is in a dark area, the live image is often noisy, or grainy (“crawling pixels”). You can improve such images by turning on adaptive noise reduction (ANR) in either of two modes: • ANR normal — Reduces noise without any brightening.
User Manual Chapter 5 Capturing Images and Videos To Turn On ANR 1. While viewing a live image, press . 2. Select Image > Adaptive Noise Reduction > Normal or Enhanced. Note When ready to capture an image, keep the probe head as still as possible. When the probe head is moving, noise increases. To Turn Off ANR 1. Press . 2. Select Image > Adaptive Noise Reduction > Off.
54 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Correcting Wide-Angle Distortion Distortion correction is part of the optional image processing package. (See “About the Image Processing Package” on page 4.) When you use an optical tip with a 120° field of view, the image edges are distorted. You can improve such images by turning on distortion correction.
User Manual Chapter 5 Capturing Images and Videos 55 Lengthening Exposure Time One way to brighten live images is to lengthen the camera’s exposure time. The XLG3 system can vary the exposure time from 1/10,000 second to 12 seconds. The longer the exposure, the greater the risk of blurring the image. Keep the probe tip as still as possible when capturing an image with a long exposure. To Lengthen Exposure Time 1. While viewing a live image, press . 2. Select Image > Long Exposure. 3.
56 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Enhancing Contrast When there is not enough light or contrast to see important features or defects — for example, when you need to position cursors accurately for measurements — “Inverse +” may help. This feature reverses the brightness like a photographic negative. It enhances the image contrast, making subtle details more visible. You can enable “Inverse +” for any live, frozen, or recalled image.
User Manual Chapter 5 Capturing Images and Videos Inverting an Image The Invert function flips an image horizontally.
58 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Annotating With Text or Arrows Annotating an XLG3 image means adding text or arrows to point out areas of interest: cracks, defects, etc. You can annotate live, frozen, and recalled images. You can create two types of annotation: • Live annotation is general information — relevant to the entire inspection or a significant portion of it — to be displayed constantly except when hidden.
User Manual Chapter 5 Capturing Images and Videos 59 To Annotate a Still Image 1. Press . 2. Determine whether to display or hide live annotation, if any. Select Live Annotation > Show > On or Off. 3. Select Still Annotation. 4. Select the desired item. Item Choices Description Add Text Create text for use in a still annotation. Preset Select, create, edit, or delete text presets. Arrow Create an arrow for use in a still annotation. Text Edit existing still text annotations.
60 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Use the Text-Entry Screen You use the text-entry screen when creating an annotation or preset. Note For faster text entry, you can use a USB keyboard. Use Joystick/ to place characters when done YOUR TEXT HERE. Your text cursor !@#$%^&*()_+~| 1234567890-= \ ABCDEFGHIJ[]{} KLMNOPQRS;: TUVWXYZ,./?<> Enter Backspace Character window ÀÁÂÄACR ÈÉÊËÇDS Ì Í Î Ï ÑNT ÒÓÔÖŸÝ ÙÚÛÜUZ Highlighted character Delete 1.
User Manual Chapter 5 Capturing Images and Videos 61 Saving an Image Saving an image is like taking a snapshot. Most screen elements — date, time, zoom level, annotations, measurements, etc. — become part of the saved image. What you see is what you save. You can save live, frozen, split-screen, or recalled images. There are two save modes: • Normal Saves the image without calibration data. When you recall a normal image, you cannot take measurements.
62 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Save an Image Everest XLG3 1. (Live or still images) Press . -or(Still images only) Press . Select Save or Save Image. Save 2. If the choice is available, select Normal or Measurement. 3. Select the desired option or options. Option Description Save Saves the image file. Select Save Folder Lets you select a save folder before you save the file.
User Manual Chapter 5 Capturing Images and Videos 63 Working With Videos Any time during your inspection you can record video “in the background” while doing other tasks, such as adjusting brightness, comparing images on a split screen, capturing still images, taking measurements, managing files and folders, etc.
64 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System About DVDs The optional DVD drive can be used for two purposes: • • to record live MPEG2 video files to archive saved files (images or videos) Do not turn off the system while recording or archiving to a DVD, or you will lose data. When video streaming is on, video cannot be recorded to the DVD drive. To learn how to turn video streaming on and off, see “Reviewing Settings for Communications” on page 43.
User Manual Chapter 5 Capturing Images and Videos 65 Recording Live Video Before recording video to a DVD, read “About DVDs” on page 64. To Start Recording, Using Menus 1. Press quickly. - or Press . Select Video Record > Recording Options. The Video Recording Options menu appears. 2. Select the desired option or options. Option Description Start Recording A flashing red dot appears. As long as this dot is flashing, the system is recording.
66 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Quick-Record, Bypassing Menus Press and hold . A flashing red dot appears. As long as this dot is flashing, the system is recording. If using a DVD, recording starts only after the DVD drive light stops flashing. If you start recording to a new DVD that has not been initialized manually, the system automatically initializes it before recording. See “Initializing DVDs” on page 64. To Pause Recording 1.
User Manual Chapter 5 Capturing Images and Videos 67 About Video File Names Unless you name the video before recording, video files are named automatically. You can rename them after recalling them, or you can rename them from the desktop. YYMMDDXXXX.MPG Date (year, month, day) Unique identifier (from 0001 to 9999) Default naming scheme for video files on the internal drive or on removable storage devices.
68 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Working With a Recalled Video To Work With a Recalled Video 1. If recalling a video from a DVD, verify that the DVD drive is selected. Press . Select Video Record > Recording Options > Select Drives > DVD. 2. Recall the desired video. a. Press . b. Select File Manager > Recall > drive or device. c. Select a video. It begins to play. 3. (Optional) Determine your next action. • Rename the video file. Press .
User Manual Chapter 5 Capturing Images and Videos 69 MDI Basic Operation Make Inspection 1. Double-click the MDI Builder icon on the desktop of either the PC or the XLG3™ VideoProbe® ( MENU > Desktop > 2. Create a new inspection: Click the ENTER) NEW button. 3. Enter the inspection name in the Name of inspection text box. Note Inspection name must be less than ten characters, and cannot contain special characters. Text in the tree will turn red if requirements are not met 4.
70 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Load Inspection Load an inspection created with MDI Builder (PC) or transfer an inspection from one XLG3™ VideoProbe® to another.
User Manual Chapter 5 Capturing Images and Videos 71 Run Inspection Use an inspection created on the XLG3™ VideoProbe®, PC or a demo inspection. Follow the instructions below for conducting an MDI Inspection on the XLG3™ VideoProbe® unit. 1. Press the MENU button. 2. Open an inspection: Use the Joystick to select the desired inspection. Press ENTER to confirm. Note If no inspection is listed, an inspection must first be exported. 3. Enter serial number or additional inspection data.
72 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Generate Report A report can be created once an inspection has been completed and stopped. 1. Press the MENU > Menu Directed Inspection > Generate Report. 2. Select the Drive Containing the Inspection: Select with the Joystick and press ENTER to confirm. 3. Locate the Inspection: Inspections are filed in the location specified in the first text entry box at the beginning of the inspection. 4.
User Manual Chapter 5 Capturing Images and Videos 73 Review Report After the report has been generated, use the built-in tools on the XLG3™ VideoProbe® to review the report. Please note that the report is only able to be reviewed on a PC with Microsoft® Word, using the USB Thumbdrive containing the report. 1. Double-click the Abiword icon on the XLG3™ VideoProbe® desktop. 2. Click the OPEN button. 3. Browse to the folder containing the report and click the OK button. 4. Locate and select the .
74 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System
75 6 Managing Files & Communicating With Other Computers About the Thumbnail Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Working With Removable Storage Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Recalling a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Creating, Renaming, or Deleting Folders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Copying Files . . .
76 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System Working With Removable Storage Devices The XLG3 system is compatible with various removable storage devices: DVDs, PC cards, memory sticks, portable drives — any compatible USB-based or PCMCIA-based device. All devices must be Windows formatted. Whenever you record video to the PC card slot, special considerations apply. For details, see “Select Drives” on page 65.
User Manual Chapter 6 Managing Files & Communicating With Other Computers 77 Recalling a File Recalling a file means opening a saved image or video. To Recall a File 1. Press . 2. Select File Manager > Recall > drive or device. 3. Select a file. It opens. To learn about what you can do with a recalled file, see these sections: • • “Working With a Recalled Image” on page 49 “Working With a Recalled Video” on page 68. Creating, Renaming, or Deleting Folders 1. Press . 2. Select File Manager > Folder.
78 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System Deleting Files You can delete files from any removable storage device except a DVD. To Delete Files 1. Press . 2. Select File Manager > Delete. 3. Select and perform the desired task. Item Description Selected Delete selected files. All Delete all files from the selected drive. Folder Delete the selected folder. Renaming a File You do not use the File Manager menu to rename files.
User Manual Chapter 6 Managing Files & Communicating With Other Computers 79 Archiving (Copying) Files to a DVD The Archive menu command lets you copy videos, still images, and audio files from the internal drive or from a removable storage device to a DVD. While files are being archived, all functions except the File Manager and Setup menus are available. Before archiving, read “About DVDs” on page 64. To learn how to copy files to other storage devices, see “Copying Files” on page 77.
80 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System Using the Desktop The virtual desktop is part of the optional network package. (See “About the Network Package” on page 5.) With its graphical interface, the desktop does all of the following: • Provides a familiar way to manage your files as an alternative to the File Manager menu. • Gives you access to the Internet for viewing, downloading, or uploading web pages.
User Manual Chapter 6 Managing Files & Communicating With Other Computers 81 To Manage Files from the Desktop 1. Double-click . 2. If you do not have a keyboard connected to your system, double-click . 3. Perform the desired tasks — create, rename, move, or delete files or folders — as you would from any computer desktop. Note When using the desktop, if you copy or delete still images, the system does not copy or delete associated audio (WAV) files.
82 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System Sharing Files or Live Video With a PC PC file sharing and video streaming — viewing live video from a PC — are part of the optional network package. (See “About the Network Package” on page 5.) If the XLG3 system is connected to a PC or network, you can send files back and forth between the system and other computers for viewing, remeasurement, or manipulation.
User Manual Chapter 6 Managing Files & Communicating With Other Computers 83 To Establish Communication With a PC 1. Connect the XLG3 system to the PC or network. For details, see “Connecting to a PC or Network” on page 34. 2. At the XLG3 system, adjust communications settings as needed. a. Press . Select Setup Menu > Communications. b. Select one of these Remote File Access settings: c. • Allow Read — Select this if you only want to transfer files from the XLG3 system to the PC.
84 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System 3. At the PC, open a browser window. 4. In the URL address field, type http:// then the XLG3 system’s IP address, as shown in this example. Do not include XLG3. Press Enter. http://3.67.37.43/ The Remote Browsing screen appears, as shown in this example. You have now established communication.
User Manual Chapter 6 Managing Files & Communicating With Other Computers To View XLG3 Files at the PC 1. Establish communication with the PC. For details, see “To Establish Communication With a PC” on page 83. 2. At the PC, select the Thumbnail View tab. Thumbnail versions of files stored on the XLG3 system appear. If no files appear, download the free software Java 1.5 or later at www.java.com. 3. Navigate to the desired location on the XLG3 internal drive or any external drive.
86 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System 4. Double-click any thumbnail image. It becomes enlarged. Manipulate it as desired using the buttons at the bottom of the screen. Previous Next Zoom in Zoom out Flip horiz. Flip vert.
User Manual Chapter 6 Managing Files & Communicating With Other Computers 87 To Manage Files From the PC 1. Establish communication with the PC. For details, see “To Establish Communication With a PC” on page 83. Remember that Allow Read/Write must be selected in the XLG3 Communications settings. 2. At the PC, select the File Transfer tab. Files stored on the XLG3 appear on the left; files stored on the PC appear on the right. If no files appear, download the free software Java 1.5 or later at www.java.
88 Chapter 6 Managing Files & Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System To View Live Video From a PC (Video Streaming) 1. Establish communication with the PC. For details, see “To Establish Communication With a PC” on page 83. 2. Verify that video streaming is turned on. For details, see “Reviewing Settings for Communications” on page 43. 3. At the PC, select the Live Video tab.
89 7 Measuring Features and Defects About Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Stereo Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Shadow Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Comparison Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Types of Measurement The XLG3 system supports three types of measurement: stereo, shadow, and comparison.
User Manual Chapter 7 Measuring Features and Defects 91 About the Measurement Tips Unlike standard optical tips, ShadowProbe® and StereoProbe® measurement tips are factory-calibrated for use with specific probes and will not measure accurately with other probes. These tips are matched to probes by the serial numbers identified on each optical tip and each probe label. Calibration data is stored in memory in the probe. To ensure measurement accuracy, check each tip’s calibration every twelve months.
92 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Stereo Measurements Stereo measurements require the use of StereoProbe measurement tips, which capture stereoscopic images of a target — two pictures of the same target from two different angles. To measure the target, the XLG3 processor uses triangulation based on these two side-by-side images. You can take stereo measurements on a frozen image or on a recalled image that was saved in measurement mode.
User Manual Chapter 7 Measuring Features and Defects 93 About the Matching Cursors For each cursor you place on the left image during stereo measurement, the system places a matching cursor on the right image for use in triangulation. This distance must be accurate. You must place each left cursor on an image point (a pixel) that has sufficient surrounding detail to differentiate it from its neighboring pixels.
94 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Taking Stereo Measurements For maximum accuracy in any type of stereo measurement, you must begin by positioning the stereo tip carefully. To Position the Probe Tip for a Stereo Measurement Image Before freezing a stereo measurement image, position the probe tip to meet these criteria: • Visibility. The item to be measured is fully visible on both sides of the screen. • Tip-to-target proximity.
User Manual Chapter 7 Measuring Features and Defects About Single View While you are positioning the stereo tip, you may want to turn on Single View, which temporarily eliminates the second image, making it easier to aim the camera. To Turn On Single View 1. While viewing a live stereo image, press . 2. Select Image > Single View > On. To Exit Single View Single View Do one of the following: • • To return to the live dual image, press . To freeze the image and proceed with measuring, press .
96 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System To Take a Stereo Measurement 1. Attach the stereo tip securely, and verify it. See “Verifying Measurement Tips” on page 108. 2. Position the probe tip for maximum accuracy. See “To Position the Probe Tip for a Stereo Measurement Image” on page 94. 3. Freeze the image. 4. Select the measurement type and tip. Press . Select Measure > Stereo > measurement type > tip. 5.
User Manual Chapter 7 Measuring Features and Defects 9. (Optional) Perform any of these tasks: Task Menu Item Add measurements, up to five total. Press . Select Measure > Add. Clear some or all measurements. Press . Select Measure > Clear measurement. Select the correct tip in the software (if the selected tip is not the one that you are using). Press . Select Measure > Tip. 10. Save the image. Press Note . For details, see “Saving an Image” on page 61.
98 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Types of Stereo Measurement This table specifically addresses cursor placement for each type of stereo measurement. For the complete procedure, see “To Take a Stereo Measurement” on page 96. Type Example — “Matching Cursors” on Right Image Description Cursor Placement On Left Image Length A linear (point-to-point) measurement. Place both cursors.
User Manual Type (cont.) Area Chapter 7 Measuring Features and Defects Example — “Matching Cursors” on Right Image (cont.) Description (cont.) Cursor Placement On Left Image (cont.) The surface area contained within multiple cursors placed around a feature or defect. Place three or more cursors (up to 24) around the edge of the area you want to measure. When finished, press twice. The area closes. Multisegment line 99 The length of a nonlinear feature or defect.
100 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Shadow Measurements Shadow measurements require the use of ShadowProbe measurement tips, which project a shadow onto a target. To measure the target, the XLG3 processor uses triangulation based on the shadow’s location. You can take shadow measurements on a frozen image or on a recalled image that was saved in measurement mode.
User Manual Chapter 7 Measuring Features and Defects 101 Taking Shadow Measurements For maximum accuracy in any type of shadow measurement, you begin by positioning the shadow tip carefully. To Position the Probe Tip for a Shadow Measurement Image Before freezing a shadow measurement image, position the probe tip to meet these criteria: • Tip-to-target proximity. The tip is as close to the surface as possible while still viewing the entire item to be measured.
102 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Bad Example From this in-focus distance, there is little difference between the shadow positions on the raised and recessed surfaces, so you are unlikely to get an accurate depth measurement. Both images were captured for depth measurement.
User Manual Chapter 7 Measuring Features and Defects 103 To Take a Shadow Measurement 1. Attach the shadow tip securely, and verify it. See “Verifying Measurement Tips” on page 108. 2. Position the probe tip for maximum accuracy. See “To Position the Probe Tip for a Shadow Measurement Image” on page 101. 3. Freeze the image. 4. Select the measurement type and tip. Press . Select Measure > Shadow > measurement type > tip. 5.
104 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Types of Shadow Measurement This table specifically addresses cursor placement for each type of shadow measurement. For the complete procedure, see “To Take a Shadow Measurement” on page 103. Type Example Description Cursor Placement Distance A linear (point-to-point) measurement. Place cursors on or near the shadow.
User Manual Type (cont.) Area Chapter 7 Measuring Features and Defects Example (cont.) Description (cont.) Cursor Placement (cont.) The surface area around a feature or Place three or more cursors (up to defect. 24) around the edge of the area you want to measure. When finished, press The area closes. Multisegment length The length of a nonlinear feature or defect. A quick, “go – no go” method of determining whether defects fall within allowable limits. twice.
106 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Comparison Measurements Comparison measurements rely on the known dimensions of an object that has been set in the field of view either by the manufacturer or by the probe. The XLG3 processor uses these known dimensions as a reference scale for measuring an unknown target. You can take comparison measurements on a frozen image or on a recalled image that was saved in measurement mode.
User Manual Chapter 7 Measuring Features and Defects 107 Taking Comparison Measurements 1. Attach any standard forward-view or side-view tip to the probe. 2. Position the probe tip for maximum accuracy: • The surface should appear perpendicular to the probe view. • The target and known object should both be in the same view and plane. • The tip should be as close as possible to the target. Probe 3. If the object and reference are small on the screen, zoom in.
108 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Verifying Measurement Tips Verify measurement tips each time you use them to ensure that no mechanical damage has degraded their accuracy. Every XLG3 system equipped with measurement capability is shipped with a measurement verification block. This tool lets you verify the accuracy of measurement tips.
User Manual Chapter 7 Measuring Features and Defects 109 Troubleshooting Inaccurate Measurements Help: I’m Getting Inaccurate Stereo or Shadow Measurements Move the probe tip as close as possible to the target, maximizing magnification. Verify that the tip that is attached to the probe matches the tip information that is selected in the software. Press . Select Measure > Tip. Verify that you have selected the correct type of measurement. Press Measure > Shadow or Stereo > measurement type. .
110 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System
111 8 Maintenance Inspecting and Cleaning the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Replacing the Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Checking and Replacing the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Maintaining the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Replacing the Internal Memory Card . . . . . . . . . .
112 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System To Inspect and Clean a Probe 1. Check the probe for damage or contamination. Look for excessive wear in the bending neck, loose strands of the braided weave, or separation of the bonding joints. Bonding joints 2. Clean the probe tip, including the lens on the camera head. Use glass cleaner or 70% alcohol-to-water solution and a pointed cotton swab. 3.
User Manual Chapter 8 Maintenance To Inspect and Clean the Handset 1. Disconnect the power cord from the power source. 2. Check for damage or contamination, including any bent pins on the electrical connector. 3. Clean all parts of the handset, including the fiberoptic connector. Use a soft cloth dampened with glass cleaner or 70% alcohol-to-water solution. Fiberoptic connector To Clean the Insertion Tube Storage Reel 1. Disconnect the AC power cord from the power source. 2.
114 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Replacing the Lamp To Determine Whether to Replace the Lamp If the lamp does not come on when you turn the power switch on, verify all of the following things before replacing the lamp. • The probe is properly latched in the handset. • The lamp was correctly installed. • The system was not turned on too quickly after being turned off.
User Manual Chapter 8 Maintenance 115 To Install a Lamp Caution Do not touch the interior of the lamp’s glass reflector or the inner lamp tube. Oils from your fingers will shorten the working life of the lamp and could cause it to explode. Caution Only use GE Inspection Technologies lamps, part number XLG3ALAMP. 1. Remove a new lamp from its box. Handle it by the metal rim or by the ceramic socket only. 2. Install the lamp. a.
116 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Checking and Replacing the Fuses If the system power switch is on but the system is not powering up, try the troubleshooting tips under “Power Problems” on page 124. If necessary, check or replace fuses. Use the same fuse type and rating. For fuse values, see “Fuses” on page 127. Caution If, after replacing a fuse, the new fuse blows, contact GE Inspection Technologies.
User Manual Chapter 8 Maintenance To Check or Replace the Battery (DC) Fuse 1. Turn off the power switch. 2. Unplug the DC power connector. E F 3. Turn the DC fuse holder counterclockwise. DC fuse holder 4. Remove the fuse, and check it with an ohmmeter. • If < 1.0 ohm, the fuse is good. • If > 1.0 ohm, replace with a new fuse.
118 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Maintaining the Battery To Check the Battery’s Charge Level While the battery is in use, press the charge-check button. The green and red LEDs light up according to the battery’s charge level, as shown here. LED Status Battery Charge Level Green on > 80% Red on < 80% Red flashing Very low Both off No charge These two LEDs do not light up until you press the button.
User Manual Chapter 8 Maintenance 119 To Install a Battery 1. If not already installed, install the battery bracket. Use the provided screws. 2. Slide the battery tabs into the bracket slots. 3. Align the quarter-turn stud with the receptacle hole in the base unit. Press the battery to the base unit. Turn the stud clockwise. 4. Plug in the DC power connector.
120 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System To Charge the Battery 1. Connect to power in one of these ways: • Battery installed If the battery is installed in the base unit, plug the base unit into AC power. The battery charges whether the system is on or off. • Battery removed If the battery is removed from the base unit, connect the charger’s DC power cord to the battery’s DC power cord.
User Manual Chapter 8 Maintenance 121 Replacing the Internal Memory Card The internal memory card contains the operating system software as well as your image and video files. You might want to replace the memory card, for example, to increase storage capacity. Only qualified electrical technicians should replace this card. This card is not user serviceable. To Replace the Internal Memory Card 1. Turn off all sources of power. Turn off the power switch. Unplug AC power cord from power source.
122 Chapter 8 Maintenance GE Inspection Technologies XLG3 VideoProbe System
123 9 Troubleshooting Image Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Probe Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Power Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Lamp Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Software Problems . . . .
124 Chapter 9 Troubleshooting GE Inspection Technologies XLG3 VideoProbe System Probe Problems Condition Causes Actions Reduced articulation in Various the bending neck. • Whenever using the system, minimize bends throughout the entire length of the insertion tube, including the end nearest to the handset. Unnecessary bending can reduce articulation. • Redistribute the lubricant inside the insertion tube as follows.
User Manual Chapter 9 Troubleshooting Software Problems Condition Causes Actions Time, date, or other settings are lost when system is turned off. Internal battery needs replacing. (Normal life is five to seven years.) Return system to GE Inspection Technologies to have internal battery replaced.
126 Chapter 9 Troubleshooting GE Inspection Technologies XLG3 VideoProbe System
127 A Specifications Feature Specification Power AC 100 – 240 V, 50 – 60 Hz; 115 V, 400 Hz DC (optional battery) 11 – 16 V Maximum consumption 300 W Nominal consumption 150 W (when not charging battery or using accessories) Battery operation Up to one hour (small battery) or two hours (large battery) AC output IEC-type F connector. The voltage and frequency of the power available at the AC output is the same as the voltage and frequency applied to the inlet. Maximum output is 100 W.
128 Appendix A Specifications GE Inspection Technologies XLG3 VideoProbe System
129 B Agency Certifications European Equipment Classification Group 1, Class A The mark on this product indicates it has been tested to and conforms with the provisions noted within the 89/336/EEC Electromagnetic Compatibility Directive. The XLG3 system is in conformance with the following standards: EN61010-1, EN61326, EN55011.
130 Appendix B Agency Certifications GE Inspection Technologies XLG3 VideoProbe System FCC Compliance This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation.
131 C Chemical Compatibility Chemical compatibility refers to the probe’s ability to come into contact with various liquid substances and not be damaged. There are far too many different liquids in the industrial environment for GE Inspection Technologies to test each one, so customers must determine for themselves whether the probe is compatible with their specific chemicals.
132 Appendix C Chemical Compatibility GE Inspection Technologies XLG3 VideoProbe System
133 D Warranty GE Inspection Technologies warrants its VideoProbe components, when new, to be free from defects in material and workmanship and to perform in accordance with manufacturer's specifications under normal use and service for a period of one year from the date of purchase from GE Inspection Technologies or its authorized distributors, except that, where used, servo motors in the articulation drive system are warranted for the life of this VideoProbe product.
134 Appendix D Warranty GE Inspection Technologies XLG3 VideoProbe System
135 E Menu Trees Menus How to Access Main Menus: Live, page 135 Freeze Frame, page 136 Split Screen, page 136 Recalled Image, page 137 Recalled Video, page 137 Shared Menus: File Manager, page 138 Setup, page 138 Video Record, page 139 Video Recording Options, page 139 Save, page 140 Press . The menu that appears depends on the type of image displayed. Press . Then select the desired menu. Live Menu Live image is displayed. Press .
136 Appendix E Menu Trees GE Inspection Technologies XLG3 VideoProbe System Freeze Frame Menu Frozen image is displayed. Press . Save Image Lamp Probe Shut Down Measure Live Annotation Still Annotation Video Record File Manager Setup Menu Brightness Invert Inverse + Split Screen Split Screen Menu Split screen is displayed. Press .
User Manual Appendix E Menu Trees Recalled Image Menu Recalled image is displayed. Press . Save Image Image Rename Image Live Annotation Still Annotation Measure Audio Video Record File Manager Setup Menu Recalled Video Menu Recalled video is playing. Press . Playback pauses.
138 Appendix E Menu Trees GE Inspection Technologies XLG3 VideoProbe System File Manager Menu Any type of image is displayed. Press . Select File Manager. Then select File Manager again. Recall Copy Delete Folder Archive Eject Hardware Setup Menu Any type of image is displayed. Press . Select Setup.
User Manual Appendix E Menu Trees Video Record Menu Any type of image is displayed. Press . Select Video Record . Start Recording Resume Recording Stop Pause DVD Initialize Recording Options Only the items that apply to your task will appear. Video Recording Options Menu Any type of image is displayed. Press quickly. - orPress . Select Video Record > Recording Options.
140 Appendix E Menu Trees GE Inspection Technologies XLG3 VideoProbe System Save Menu Any type of image is displayed. Press . Normal Measurement Save Select Save Folder Eject Hardware Rename Image Record Audio Play Audio Delete Audio Appears only if applicable.
141 F Optical Tips Diameter Tip (mm) Standard Optical Tips View (DOV) Color Field of View Depth of Field (FOV)a (DOF) 3.9 Forward None 80 6 – 80 mm 0.24 – 3.15 in. PXT480FG 3.9 Side Brown 80 4 – 80 mm 0.16 – 3.15 in. PXT480SG 6.1 Forward None 50 50 mm – infinity 1.97 in. – infinity XLG3T6150FF 6.1 Forward White 50 12 – 200 mm 0.47 – 7.87 in. XLG3T6150FG 6.1 Forward Black 120b 5 – 120 mm 0.20 – 4.72 in. XLG3T61120FG 6.1 Forward Orange 80 3 – 20 mm 0.12 – 0.79 in.
142 Appendix F Optical Tips Diameter View Tip (mm) (DOV) Standard Optical Tips (continued) GE Inspection Technologies XLG3 VideoProbe System Color Field of View Depth of Field (FOV)a (DOF) Part Number 8.4 Forward None 40 250 mm – infinity 9.84 in. – infinity XLG3T8440FFb 8.4 Forward Gold 20 500 mm – infinity 19.69 in. – infinity XLG3T8420FF 8.4 Forward Yellow 80 25 – 500 mm 0.98 – 19.69 in. XLG3T8480FG 8.4 Forward Black 120c 5 – 200 mm 0.20 – 7.87 in. XLG3T84120FN 8.
143 G Environmental Compliance The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment. In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your end-life equipment in a sound way.
144 Appendix G Environmental Compliance GE Inspection Technologies XLG3 VideoProbe System
145 Index 120-degree distortion correction, 54 4x3 display setting, 42 A accuracy index, 41, 91 AC. See power adaptive noise reduction (ANR), 4, 52 agency certifications, 129 alcohol, probe’s compatibility with, 131 annotations, 58–60 See also audio comments, 58 ANR (adaptive noise reduction), 4, 52 archiving files to a DVD, 79 area measurements, 99, 105 arrows.
146 Index drive sharing, 5 dust filter, 29, 112 DVDs about, 64 archiving files to, 79 drive location, 11 ejecting, 76 initializing, 64 recording video to, 65 storage capacity, 39 E ejecting storage devices, 32, 76 e-mail, 5 energized equipment, 23, 25 environmental compliance, 143 Ethernet connections, 10, 34 exposure time, 55 extension cords, 23 external devices, connectors for, 10 GE Inspection Technologies XLG3 VideoProbe System G gasoline, probe’s compatibility with, 131 grippers, 47 grounding, 23–
User Manual J Index kerosene, probe’s compatibility with, 131 keyboard, USB, 10 keyboard, virtual, 80 See also text-entry screen keys.
148 Index PC communications as part of network package, 5 connecting to a PC or network, 34 reviewing settings, 43 sharing files, 82–88 PCMCIA-based devices.
User Manual tip map, 42 tips. See optical tips training, 1 transferring files. See PC communications trigger, 7, 48 troubleshooting, 109, 123–125 U umbilical. See handset cable unit (device) name, 43 units, measurement, 41 unscaled display setting, 42, 89 update to software or features, 42, 138 uploading files. See PC communications USB-based storage devices.
150 Index GE Inspection Technologies XLG3 VideoProbe System
Manufactured in USA by GE Inspection Technologies XLG3A-MAN Rev.
