Security & Electronic Technologies GmbH Installation, Operating Manual SmartBox 1, SmartBox 2, SmartBox 3 Electronic contents indicators with control functions
Security & Electronic Technologies GmbH Page 2 TOC – Table of Contents Safety Instructions ...................................................................................................... 2 General ........................................................................................................................ 3 Design .......................................................................................................................... 3 Operating media ...................................
Security & Electronic Technologies GmbH Seite 3 General The electronic tank management system SmartBox 1, SmartBox 2, and SmartBox 3 can be used for monitoring of the liquids contained in un-pressurized liquids tanks. In addition to the registration of tank contents, other functions can be implemented by system extensions, e.g. temperature measurement, data telecommunication, or connection to master-control systems of the building. SmartBox 2 has additional relay control functions, e.g.
Security & Electronic Technologies GmbH Page 4 Operating media Fuel oil EL Petroleum Diesel fuel DK Alcohol FAME (Biodiesel) Glycerin Hydraulic oil Glycol Motor oil Brake fluid Vegetable oil Water Urea solution Petrol acc. to DIN 51603-1 fire point > 55°C acc. to DIN EN 590 fire point > 55°C acc. to DIN EN 14214 e.g. AdBlue acc.
Security & Electronic Technologies GmbH Seite 5 Notes on installation Expert installation under observation of the technical regulations for planning, construction and operation of the system as a whole is the precondition for faultless functioning of the contents indicator. These regulations also include the accident prevention regulations of the employers‟ liability insurance associations, the VDE regulations, and the installation and operating instructions for the fluid tank.
Page 6 Security & Electronic Technologies GmbH If applicable, switch the oil burner off and lock the take-off pipe of the tank. Clear the opening at the tank. Push the screw fitting, if applicable with reduction bush(es), over the probe cable and insert the probe into the tank. Seal the screw fitting smell-tight (e.g. with PTFE tape) and screw it into the tank cover. Lower the probe into the tank until the probe head touches the tank floor (you will feel it via the cable).
Security & Electronic Technologies GmbH Seite 7 Connection probe cable 1+ = red 2- = black Connection of the relay contacts of SmartBox 2 and SmartBox 3 The indicator SmartBox 2 has two relays (SmartBox 3 1 relay) for the connection of external control circuits or for activating external alarm or signal devices.
Page 8 Security & Electronic Technologies GmbH Heating oil tank - wiring example Smart Box 1 Rain water reservoir - wiring example SmartBox 2
Security & Electronic Technologies GmbH Seite 9 Startup After the contents indicator has been installed, it can be started up. Before programming, you need to ascertain the tank data and enter the values into the right column Input value of the following table. Then, enter the values for the individual entry steps. Optionally, the device can also be programmed as explained in the enclosed Quick Guide. Setting a parameter: Quitting the setup mode: Step 1. Probe 2. Fluid (medium) 3. Tank (tank shape) 4.
Page 10 5. Height (tank height or max. filling height) Security & Electronic Technologies GmbH Enter inner tank height in mm: e. g.: 2.500 mm (max. value = 9.999 mm) (height without dome) Important: Please see a volume table for the highest value, if available. For a 100 m³ cyl. buried tank, this may be f. e. the value 288 cm = 2.880 mm. Steps 6 + 7 are only required for SmartBox 2 and SmartBox 3 Enter relay switch points as percentage SmartBox 2: from 01 to 99 (and/or as °C value from 6.
Security & Electronic Technologies GmbH Seite 11 Examples for programming Example 1 Basement tank for 6000 litres heating oil, litre indication, linear steel tank Inner height 165 cm, (fill level 125 cm) Standard probe TDS-6023 0 – 250 mbar Step Entries/selection 1. Probe 250 mbar 250mbar 2. Medium: heating oil Heat.oil 3. Tank shape: linear Linear 4. Tank volume: 6000 litres 6000L (set with +/- keys) 5. Inner tank height: 165 cm 1.650mm (set with +/- keys) 6. Relay 1 – no function deactive 7.
Security & Electronic Technologies GmbH Page 12 Wall thickness of inner casing 2 cm reduce value for inner height by approx. 4 cm, reduce volume for 10 m³ by 5%, for 20 m³ by 4%, for 50 m³ by 3% and for 100 m³ by 2.5%. Example 3 Well, 7.50 m maximum water level from ground of the well (fill level 4.20 m), relay switching function is desired. Probe TDS-6029 (measuring range 0 – 1000 mbar), indication in m water column. Step Entries 1. Probe 1000 mbar 1000mbar 2. Medium: water H2O 3.
Security & Electronic Technologies GmbH 2.Fluid Medium Heat.oil H2O Diesel BioD RME,FAME Rapsoil Palmoil Motoroil AdBlue Normal-B Super-B Set kg/m3 Cal mode 3. tank tank shape Linear Seite 13 0.845 - default setting 0.999 0.830 0.880 0.880 (rapeseed, methyl ester, fatty acid methyl ester) 0.915 0.910 0,865 1.090 0.743 0.750 Entry of a specific density value is only indicated if item 10. Set h or 11.
Security & Electronic Technologies GmbH Page 14 Convex Concav e Plastics Cyl.>50 m³ 4. Volume tank volume 5. Height Inner tank height 6. Relay1 xxx.xxxL Plastic battery tanks, convex, slightly bellied shape, alternative to linear Plastic battery tanks, concave, slightly cavedin shape, alternative to linear Plastic tank with recess. Plastic tank with a large recess (hollow) in the centre (without tape bindings) large cylindrical outdoor tank 50.000 litres to 100.
Security & Electronic Technologies GmbH Off: +0C 7. Relay2 8. Exit 9. Offset 10. Set h ESC Calibrat Default xxxx mm Cal: No Cal: Yes 11. Set V 12. Unit 13. Round 14. –19. Exit 20. LCD 21. Info xxx.xxxL Cal: No Cal: Yes Unit: m3Unit: %Unit: m Auto Off 2, 5, 10, 20, 50, 100 Contr 52 Seite 15 temperature switching function is active Relay switches ON if the temperature falls below a limit of e.g. 15°C. Relay and beeper switches OFF again if the temperature rises above a limit of e.g. 17°C (hysteresis).
Security & Electronic Technologies GmbH Page 16 22. Test 23. TestR 24. Init Rel1 ON Rel1 OFF Rel2 ON Rel2 OFF Sure: No Sure: Yes 26. Exit Software version V1.
Security & Electronic Technologies GmbH Seite 17 small for calibration) Press OK to continue nevertheless) Checking the level probe signal: At 0 cm fill level app. 3.5 – 4.5 mA. Can be checked in menu item 22. For 1 m water column approx. 9 - 11 mA (for standard probe with measuring range of 250 mbar) Operation The contents indicator does not require any attention during ongoing operation.
Security & Electronic Technologies GmbH Page 18 Technical specification Indicator Pursuant to EN 50081-1, EN 50082-1, EN 61010-1 / A2 Supply voltage: 230 V AC 50 Hz Power input: max. 2 VA Degree of protection: IP 30 or IP 65 acc. to IEC 529 Measuring input: 4 – 20 mA; U0 = 20 V Resolution: 10 Bit Relay output: Switching voltage: max. 250 V AC Switching current: max. 3.
Security & Electronic Technologies GmbH Seite 19 Accessories Order no. Product description Information on application HW065 Data transmission module 0-5 V Retrofittable module as interface to data transmission, e.g. for the master control system of the building HW067 Data transmission module 4-20 mA Retrofittable module as interface to data transmission, e.g. for the master control system of the building HW088 M-Bus interface For data transmission e.g.
Other products: Wireless radio controlled filling and overfill prevention system: LRC Small – Level Remote Control Products for wireless data transfer in EX-zones: SECU-DATA 420: SECU-DATA 500: SECU-DATA 600: SECU-DATA 710: SECU-BAR 125: for 4-20 mA probes for 2 relay contacts for NAMUR probes for TRbF-probes active barrier In the distribution line: filling level measuring systems Visit also our homepage:
