ST PRINTING NOVEMBER ‘04 US Horseshoe Version Owner’s Manual SEGA AMUSEMENTS USA, INC. MANUAL NO.
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BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: To maintain the safety: To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately.
Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed. The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated.
TABLE OF CONTENTS BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER’S MANUAL 1. HANDLING PRECAUTIONS .......................................................................................... 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ................................... 3. OPERATION ..................................................................................................................... 4. ACCESSORIES ......................................
SPECIFICATIONS Installation Space Height Width Length Weight Power, maximum current : : : : : : 111 inches width X 90.5 inches deep 85 inches 82.5 inches 91 inches 1240 lbs 1200 W 10 A (AC 120V 60 Hz AREA) MONITOR : (4) 17 inch Flat Panels supplied by Samsung model # LTM170E6-L04 Happ # 49-2160-10 Alternate 17 in Flat Panel supplied by Wells Garner model # WGF0003 60 inch LCD Projector supplied by LG model # RU60SZ30 2.
DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN WARNING! Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.
Notes:
1. HANDLING PRECAUTIONS When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine. WARNING! ● Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit.
STOP IMPORTANT! ● For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. ● When cleaning the CRT surfaces, use a soft, dry cloth. Do not apply chemicals such as thinner, benzine, etc. ● The electronic parts on the IC Board could be damaged due to human body's static electricity.
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION WARNING! This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning. ● Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. ● Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc.
Electric Current Consumption MAIN UNIT MAX. 10 A(AC 120V 60 Hz) OPERATION AREA WARNING! ● For the operation of this machine, secure a minimum area of 90.5 inches (W) × 111 inches (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. 31 .5 in. ● The operating area needed for each station seat is a minimum of 31.5 inches in width by 20 inches in depth.
114.5 in. 53 in. 91 in. 20 in . 16 in. 6 in. MIN ❄1 18 in. MAX ❄2 8 in. for ventilation 82.5 in. FIG. 2 Figure 2 is an example. Adjustments may be necessary, depending on placement location conditions. ❄1: The specified distance of 18 inches between the main projection unit and the satellites is calculated based on the recommended angle of vision for the projectors. Please allow for this specified distance to the greatest extent possible.
3. OPERATION PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. WARNING! In order to avoid accidents, check the following before starting the operation: ● To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read.
WARNING! CAUTION! ● Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. ● Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. ● To avoid electric shock, check to see if door & cover parts are damaged or omitted.
PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. WARNING! ● To avoid injury and accidents, those who fall under the following categories are not allowed to play the game. • Those who need assistance such as the use of an apparatus when walking. • Those who have high blood pressure or a heart problem.
CAUTION! ● Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down. ● Be sure to use seats of sufficient sturdiness and safety with this product. Unstable and/or unsafe seats could result in injury to customers. Note: Actual unit will differ from image.
4. NAME OF PARTS CARD SLOT COIN INLET CONTROL PANEL SEAT CASHBOX DOOR WINNER LED SCREEN MAIN DISPLAY UNIT FIG. 4 a OVERVIEW TABLE 4 Dimensions and Weights Items ASSY PROJECTION STAND LCD PROJECTION DISPLAY STATION PEDESTAL (2) STATIONS (4) SEATS Marquee ASSEMBLED www.seuservice.com Width × Depth × Height (in) 51 56.5 58.5 60.5 31.5 63 94.5 × 20 × 31 × 17 × 41 × 27.5 × 40 × 30 × 45 × 15 × 25.25 × 11.
5. ACCESSORIES When transporting the machine, make sure that the following parts are supplied. Magnetic cards for the recording of play results, cleaning kits for cleaning the head of the card reader/writer, and game instruction pamphlets are sold separately. Initial supplies are shipped with the product, as noted in the accompanying table. Subsequent purchases of these items can be made by contacting the office listed on this Owner's Manual or the dealer from whom the product was originally purchased.
HOW TO USE THE CARTON BOX STOP IMPORTANT! When requesting for the replacement/repair of this product's Game Board (NAOMI BOARD), follow the instructions below. Transporting the Game Board in an undesignated status is unacceptable. An erroneous handling can cause parts damage. ● Put the Game Board in the Carton Box together with the Shield Case. Do not unnecessarily disassemble nor remove parts.
"CHECK SIDE" Display ① ③ Serial No. Display ② FILTER BOARD Projected portions of the packing material Serial No. Display FIG. 5 b Fold the packing material, and wrap the Shield Case with the packing material and put it in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and the parts. OPTIONS Be sure to use seats of sufficient sturdiness and safety with this product.
6. ASSEMBLING AND INSTALLATION WARNING! CAUTION! ● Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. ● Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. ● When assembling, be sure to use plural persons.
CAUTION! ● Appropriate work clothes should be worn when performing work. Gloves and safety shoes should be worn in order to prevent accidents and injuries. ● If protective cable covers are used for cables on the floor, these should be of a shape and material that will not cause passersby to trip. Covers likely to induce tripping can cause accidents. STOP IMPORTANT! ● Be sure to exercise caution in handling the projector screen, as it is easily damaged.
Tools required for the work Phillips Type Screwdriver Phillips Type Screwdriver (Short) Cresent Wrench for Bolts T15 Tamper Proff Bit T25 Tamper Proff Bit T27 Tamper Proff Bit T35 Tamper Proff Bit Bit Driver Socket Wrench (for hexagon bolts and nuts) Ratchet Handle 1 ASSEMBLING AND POSITIONING THE MAIN PROJECTION UNIT Follow the steps outlined in the following procedural diagrams.
Secure the monitor to the monitor stand with the Monitor mounting bracket supplied with your unit. There are 3 screws that go in the back of the monitor and 5 screws that secure the bracket to the monitor stand. Plug the DB15 plug to the video out female DB15 in the back of the montior. Also be sure to connect the Bulb Fan connector then run the monitor power cord into the cabinet in the back right corner. Place the cord cover inside the monitor plug area and secure to the moitor base with two screws.
Insert the Marquee Poles into the pole mounting brackets located to either side of the Monitor. The right side pole has power and audio that needs to be ran through the pole before securing the poles with 3 bolts. Be sure to get help with placeing the marquee on the marquee poles. Also be sure to conenct the power and audio wires in the right pole to the marquee before placeing the marquee in the pole. Then secure the marquee to the pole with two bolts each.
2 SECURING THE STATIONS WARNING! Be sure that all adjusters are placed against the floor. Failure to place the adjusters against the floor could lead to accidents caused by cabinet movement. Connect the fiber optic and power harness from the Montior Base to the Station Pedestal. Each side of the Harness is secured with 4 screws. For each Station Set: Connect the power cable for the 2 stations and the 1 fiber optic connector.
Station Portal Run the fiber optic cable from the Left station of the Right Station Set through the Station Portal into the Right station of the Left Station set. Then plug the fiber optic cable into the proper port on the Naomi Filter Board. (6) Pem Studs Left and Right Sides Place on the Unit the (3) brackets to the front and sides of the Station Sets. The front bracket takes Phillips screws where as the side brackets take tamper proof screws.
3 POWER SUPPLY, AND EARTH CONNECTION WARNING! ● Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. ● This product is designed for an electrical outlet with an earth element. The power cord incorporates an earth wire. Improper grounding could result in electrical shock to customers, damage to components, and/or malfunctioning.
4 COMMUNICATION CONNECTIONS STOP IMPORTANT! The communication cables are fiber optic type cables, and should be handled carefully. Improper handling may result in damage (such as from folding) that would render them unusable. ● Do not place heavy objects on the cables or step on them. ● When connecting or disconnecting the cables and connectors, always hold the connectors. Do not hold the cables. ● Be careful not to allow the connection surfaces at the ends of the communication cables to become dirty.
5 SETTING THE CARDS STOP IMPORTANT! ● Please be sure to use the proprietary cards for this product. Usage of other cards could cause malfunctioning or breakdown. ● Be sure to set the cards in accordance with the specified procedure, direction, and number. Incorrect setting could cause equipment breakdown or other problems. ● Up to 100 cards may be set at a time. Do not set more than 100 cards, as this could cause problems such as jamming. ● Use new, freshly opened cards.
3 Place the cards in the dispenser in accordance with the instructions on the sticker that appears on the dispenser. Be careful not to place the cards backwards or upside down. The number of cards that can be placed in the dispenser at any one time is 100. In order to avoid problems such as jamming, be sure not exceed this limit. Use new packages of 100 cards, or else carefully count the number of cards before placing them in the dispenser. Magnetic Card Remove the dispenser, and open the cover. FIG. 6.
6 TURNING POWER ON To turn on the power, turn the AC unit main switch in the main projection unit to ON, as well the power switches in all of the satellite AC units. Unless all of the power switches are turned to ON, an error will be detected in the network check that is automatically carried out after powering up. After power is turned on, the main projection unit billboard, the side frame fluorescent lamps on the right and left, and all the satellite fluorescent lamps will be illuminated.
7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE WARNING! CAUTION! STOP IMPORTANT! ● When moving the machine, be sure to pull out the plug from the power supply. Moving the machine with the plug as is inserted can cause the power cord to be damaged, resulting in a fire and or electric shock. ● When moving the machine on the floor, retract the Adjusters and ensure that Casters make contact with the floor.
8. CARD READER/WRITER STOP IMPORTANT! The card reader/writer features dip switches in three locations. These should not be changed from their factory settings. Changes to these settings could cause malfunctioning. DIP SW 1 represents the communication setting. 1 . . . . . OFF 2 . . . . . ON 3 . . . . . ON 4 . . . . . OFF 5 . . . . . OFF 6 . . . . . ON 7 . . . . . ON 8 . . . . . OFF DIP SW 3 DIP SW 2 DIP SW 1 PHOTO 8 DIP SW 2 and 3 are for minute adjustments prior to final shipping.
8 - 1 SETTING THE CARDS STOP IMPORTANT! ● Please be sure to use the proprietary cards for this product. Usage of other cards could cause malfunctioning or breakdown. ● Be sure to set the cards in accordance with the specified procedure, direction, and number. Incorrect setting could cause equipment breakdown or other problems. ● Up to 100 cards may be set at a time. Do not set more than 100 cards, as this could cause problems such as jamming. ● Use new, freshly opened cards.
3 Place the cards in the dispenser in accordance with the instructions on the sticker that appears on the dispenser. Be careful not to place the cards backwards or upside down. The number of cards that can be placed in the dispenser at any one time is 100. In order to avoid problems such as jamming, be sure not exceed this limit. Use new packages of 100 cards, or else carefully count the number of cards before placing them in the dispenser.
8 - 2 HEAD CLEANING When the head cleaning mode is performed manually, never touch any places other than the specified parts. Doing so could cause an electric shock and/or short circuit. WARNING! STOP IMPORTANT! ● If the head cleaning mode is entered while the power is on, use the head cleaning procedure according to the instructions on the screen. The head cleaning mode cannot be quitted for being ready for starting the game unless the head cleaning is completed.
1 CLEANING CARD Following the instructions displayed on the screen, insert the cleaning card into the card insertion opening. The card will be automatically pulled in. PHOTO 8. 2 2 The screen display shows that cleaning is taking place. 3 Following the instructions displayed on the screen, perform cleaning securely. Optimum card reader operation depends on keeping the reader clean. Sega recommends, on top of the regular card cleaning method, a thorough cleaning of the reader transport area.
8 - 3 TAKING ACTION AGAINST CARD JAMMING If card jamming occurs, the error is shown on the satellite screen. Use the procedure to take action against the trouble. 1 Release and open the card reader/write cover. Release PHOTO 8. 3 a 2 Release the hatch by drawing the green shaft attached to the top cover on the card reader/writer. While drawing the shaft, open the cover up. TOP COVER PHOTO 8. 3 b www.seuservice.com 32 Open the cover up while drawing the green shaft.
3 Remove the card jammed in the card reader/writer. 4 While drawing the shaft, close the cover. With the top cover closed, release the green shaft. Check that the top cover has been locked securely. Remove the card jammed. PHOTO 8. 3 c PHOTO 8. 3 d 33 www.seuservice.
9. COIN SELECTOR Be sure to perform this operation with the power switched off. Failure to do so could cause electrical shock or shorting. WARNING! STOP IMPORTANT! ● Use a soft cloth to clean the coin selector. When especially dirty, wipe it with a cloth that has been dampened with either hot or cold water. Never use chemical cleansers or solvents. ● When the coin selector has been removed, be sure to confirm that it works correctly after replacing it.
9 - 2 HANDLING THE COIN JAM If the coin is not rejected when the REJECT button is pressed, open the coin chute door and open the selector gate. After removing the jammed coin, put a normal coin in and check to see that the selector correctly functions. 9- 3 CLEANING THE COIN SELECTOR STOP IMPORTANT! ● Remove and clean smears by using a soft cloth dipped in water or diluted chemical detergent and then squeezed dry. ● Never apply machine oil, etc. to the Coin Selector.
9 - 4 COIN INSERTION TEST Once every month, when performing the Coin SW Test, simultaneously check the following: Does the Coin Meter count satisfactorily? Does the coin drop into the Cashbox correctly? Is the coin rejected when inserted while keeping the Reject Button pressed down? Reject Button Coin meter www.seuservice.
10. LCD PROJECTOR CAUTION! Since the LCD Projector has been adjusted at the time of shipment, avoid making further adjustments without good reason. 10 - 1 CLEANING THE SCREEN Since the Projector screen is susceptible to damage, pay careful attention to its handling. When cleaning, refrain from using water or volatile chemicals. When the screen surface becomes dirty with dust, etc., clean it by using a soft cloth such as gauze. When water, and volatile chemicals such as benzine, thinner, etc.
11. MONITOR 11 - 1 REPLACING MONITORS WARNING! ● Prior to connecting or disconnecting monitor connectors in conjunction with installation or removal of monitors, always disconnect the power connector (plug) first. Failure to do so can cause electrical shock or breakdown. ● Work must be performed by qualified personnel with a thorough knowledge of electrical systems. Work by inexperienced persons can result in electrical shock, etc.
12. REPLACING THE FLUORESCENT LAMP, AND LAMPS WARNING! CAUTION! ● When performing work, be sure to turn power off. Working with power on can cause electric shock and short circuit hazards. ● The Fluorescent Lamp, when it gets hot, can cause burn. Be very careful when replacing the Fluorescent Lamp. ● Be sure to use lamps of the designated rating. Using lamps of undesignated rating can cause a fire or malfunctioning.
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13. PERIODIC INSPECTION TABLE The items listed below require periodic check and maintenance to retain the performance of this machine and to ensure safe business operation. WARNING! STOP IMPORTANT! ● Be sure to check once a year to see if Power Cords are damaged, the plug is securely inserted, dust is accumulated between the Socket Outlet and the Power Plug, etc. Using the product with dust as is accumulated can cause fire and electric shock hazards. ● Never use a water jet, etc.
14. TROUBLESHOOTING WARNING! ● In order to prevent electric shock and short circuit, be sure to turn power off before performing work. ● Be careful so as not to damage wirings. Damaged wiring can cause electric shock or short circuit. ● After removing the cause of the functioning of the Circuit Protector, reinstate the Circuit Protector. Depending on the cause of the functioning, using the Circuit Protector as is without removing the cause can cause generation of heat and fire hazard.
TABLE 14 b PROBLEMS CAUSE COUNTERMEASURES Sound is not emitted. Sound volume adjustment is not correct. Adjust the SWITCH UNIT's sound adjustment volume control. (See Service Manual) Malfunctioning BD. and Amp. Perform SOUND TEST. (See Service Manual) The power is not ON. Firmly insert the plug into the outlet. Incorrect power source/voltage. Make sure that the power supply/voltage are correct. Printing on cards is too light. The card reader/writer head is dirty. Perform head cleaning.
15. GAME BOARD ● In order to prevent electric shock and short circuit hazards, be sure to turn power off before performing work. ● Be careful so as not to damage wirings. Damaged wiring can cause fire, electric shock and short circuit hazards. ● Do not expose the Game BD, etc. without a good reason. Failure to observe this can cause electric shock hazard or malfunctioning. The electronic parts on the IC Board could be damaged due to human body's static electricity.
15 - 2 REMOVING THE NAOMI SHIELD CASES 1 2 Turn the power switch in the satellite AC unit to OFF. 3 Disconnect all the connectors from the shield case filter board. 4 Remove the 4 screws to remove the Naomi shield case from its base. Release and open the lid of the station. Release the lock. Remove (4) screws 45 www.seuservice.
15 - 3 COMPOSITION OF NAOMI SHIELD CASE ASSY CASE NAO DOC WE (840-0088D) ROM CASE NAO DOC 840-0088C ASSY CASE NAO COMMUNICATION 840-0001E DIP SW ASSY CASE NAOMI BD USA 840-0001A-01 FIG. 15. 3 a DIP SW SETTING In this product, set all of the DIP switches to OFF. FIG. 15. 3 b www.seuservice.
15 - 4 CARD READER/WRITER INTERFACE BOARD The IC card, located inside the satellite on the left side facing the front, controls the connection between the card reader/writer and the Naomi shield case. RS422/RS232C BD DOC 838-13661 PHOTO 15. 4 DIP SW SETTING Use the following DIP switch setting on this board. 1 ~ 4 • • • OFF 5, 6 • • • ON 7, 8 • • • OFF 47 www.seuservice.
16. DESIGN RELATED PARTS 999-2248 Marquee Plex 999-2249 Decal Top Station Pedestal 999-2254 Decal DOC R GoBabyGo 999-2253 Decal DOC L GoBabyGo 999-2250 Decal DOC Play Instr. 999-2255 Decal DOC Caution 999-2256 Decal DOC Instr #2 Card 999-2251 Decal DOC Leg Types 999-2257 Decal DOC Insert Card 999-2252 Decal DOC Control Panel www.seuservice.
17. PARTS 5 2 4 6 9 7 3 8 1 ITEM NO. PART NO. DESCRIPTION NOTE 1 2 3 4 5 6 7 8 9 998-0219 999-2222 999-2216 999-2217 999-2218 999-2221 999-2220 999-2010 999-2219 LG 60” Halogen Monitor Lamp Monitor Right Projector Trim Monitor Mounting Bracket Left Marquee Mounting Pole Right Marquee Mounting Pole Monitor Connector Cover Monitor Rear Projector Trim Monitor Pedestal Fan Grill 4 Hole Monitor Left Projector Trim Zenith#6912v00006C 49 www.seuservice.
3 2 1 ITEM NO. PART NO. DESCRIPTION 1 2 3 999-2223 999-2202 999-2224 Monitor Front Projector Trim Speaker Marquee DOC Marquee Upper Bracket DOC www.seuservice.
1 4 2 3 5 9 6 7 ITEM NO. 1 2 3 4 5 6 7 8 9 8 PART NO. DESCRIPTION 400-5397 998-0229 998-0159 DOC-4700 601-10369 837-13551-92 998-0231 998-0232 998-0233 SW Regu for JVS Power Transformer Line Filter DOC Main Unit Stereo Power Amplifier I/O Control Board for JVS Monitor Fan Battery Random PCB Video Combiner Board 51 NOTE www.seuservice.
2 1 6 3 4 5 8 9 10 11 7 12 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. DESCRIPTION 999-2213 999-2212 999-2226 999-2227 999-2228 999-1065 Local Purchase 999-2211 999-2258 999-0169 999-2225 999-1177 Arm Rest Right Side Arm Rest Left Side Angle Bracket Outside Edges Angle Bracket Reverse Inside Angle Bracket Back Edges Fan Grill Coin Door Arm Rest Station Angle Bracket Front Edges Caster Leg Leveler Cash Box www.seuservice.
1 2 3 11 10 13 4 12 9 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 8 7 6 5 PART NO.
1 17 6 2 9 18 19 3 4 15 21 5 7 13 8 20 12 10 14 22 16 11 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO.
2 3 1 ITEM NO. 1 2 3 4 4 PART NO. DESCRIPTION 601-10369 400-5421-01005 400-5421-10012 400-5397 Audio Amplifier Some Strange Board Some Other Strange Board SW Regu for JVS 55 NOTE www.seuservice.
17. WIRE COLOR CODE TABLE THE WIRE COLOR CODE is as follow: A B C D E PINK SKY BLUE BROWN PURPLE LIGHT GREEN Wires other than those of any of the above 5 single colors will be displayed by 2 alphanumeric characters. 1 2 3 4 5 7 8 9 RED BLUE YELLOW GREEN WHITE ORANGE BLACK GRAY If the right-hand side numeral of the code is 0, then the wire will be of a single color shown by the left-hand side numeral (see the above).
Warranty Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered.
SEGA AMUSEMENTS USA, INC.
