Operating instructions
FC Operation & Maintenance Guide (20 & 25 Amp)
12
(# cells), charge fail alarm voltage (10) 13.7 (19) 26.0 (25) 34.5
(20) 27.0 (27) 37.0
6
Charger
Trouble-
shooting
6.1 SENS Repair Policy
SENS’s policy is to help field technicians correct problems as fast and inexpensively as
possible. Please do not hesitate to call SENS; toll-free number to obtain assistance in
troubleshooting our chargers. Calling us will save you time and trouble.
6.2 Troubleshooting Table
This troubleshooting guide is provided for users experienced with power conversion
equipment. If you are unsure how to proceed, or factory service assistance, contact SENS
Symptom
• No output
• AC breaker only
trips
• AC and DC
breakers trip
• Current higher
than normal
• Improper
regulation
Possible Cause
• AC breaker tripped
• DC breaker tripped
• No AC power
• Defective transformer
• Defective SCRs
• Defective control circuit
• Defective filter inductor
• Defective rectifier diode(s)
• Defective SCR(s)
• Defective rectifier diode(s)
• Defective transformer
• Defective SCR(s)
• Defective rectifier diode(s)
• Shunt (R1) shorted
• Defective control circuit
• Defective SCR
• Defective control circuit
• Defective filter inductor
Test
Check breaker
Check breaker
Check voltage
Test #1
Test #4
Test #5
Test #2
Test #3
Test #4
Test #3
Test #1
Test #4
Test #3
Test #6
Test #5
Test #4
Test #5
Test #2
Repair Procedure
Reset breaker
Reset breaker
Restore AC power
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
6.3 Component Diagnostic Tests
Test #1: With transformer leads disconnected, energize the transformer with the normal AC supply
voltage. Measure entire secondary voltage. It should be 1.5 to 2 times the nominal
battery voltage.










