SERVICE / PARTS MANUAL MODELS: WolfPac 3100 WolfPac 3100R (ROPS Option) WolfPac 3100D (Diesel Roller) ASPHALT ROLLER A 100% employee-owned American manufacturer REVISION: E 11/2004 P/N 56608
TABLE of CONTENTS WolfPacTM 3100/WolfPacTM 3100R/WolfPacTM 3100D FOREWORD / WARRANTY INFORMATION .......................................................................... 5 LIMITED WARRANTY ................................................................................................................. 6 SECTION 1 - TECHNICAL DATA ............................................................................................... 7 - 9 1.1 Specifications .......................................................
TABLE of CONTENTS WolfPacTM 3100 / WolfPacTM 3100R 3.39 Troubleshooting ................................................................................................................ 30 - 33 3.40 Service Record .................................................................................................................. 34 SECTION 4 - EXPLODED DIAGRAMS AND PARTS LIST .................................................... 35 - 119 4.1 Hardware Key .......................................................
Foreword / Warranty Information Warranty Information These instructions include: Safety regulations Operating instructions Maintenance instructions Please enter the following data. This will help expedite any service or warranty work. These instructions have been prepared for operation on the construction site and for the maintenance engineer. These instructions are intended to simplify operation of the machine and to avoid malfunctions through improper operation.
L i m i t e d W a r r a n t y The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps, one year for Rhino®, Bulldog®, WolfPac Rollers, trowels, Stompers®, saws, forward plates, engine powered pumps, Lift Jockey, Mortar Buggy and 6 months for all other products from the date of shipment.
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1. TECHNICAL DATA ® Model WolfPac 3100/WolfPac 3100R/WolfPac 3100D 1.1 Stone WolfPac 3100 - Specifications Stone Wolf Pac 3100 Stone Wolf Pac 3100R Stone Wolf Pac 3100D 2296 lbs. / 1041 kg. 2396 lbs. / 1087 kg. 2602 lbs. / 1180 kg. Operating Weight 2945 lbs. / 1336 kg. 3045 lbs. / 1381 kg. 3263 lbs. / 1480 kg. B allasted Weight 3154 lbs. / 1431 kg. 3254 lbs. / 1476 kg. 3472 lbs. / 1575 kg. L xW xH 82 x 39 x 58 in. 208 x 99 x 147 cm. 35.4 in. / 89.9 cm. 82 x 39 x 94 in. 208 x 99 x 239 cm.
1. TECHNICAL DATA WolfPac 3100/WolfPac 3100R/WolfPac 3100D 1.1 SPECIFICATIONS Continued BRAKES: SERVICE PARKING Hydrostatic Manual operation friction RECOMMENDED FUEL Gasoline 86 octane minimum (Honda) No. 2 diesel fuel (Kubota) ELECTRIC 12 volt system battery BCI group 70 550 cca 25 amp charge system (Honda) 40 amp charge system (Kubota) HYDRAULIC OIL Mobil Drive Clean Oil 20W-50 (V.1. 124) 162 cST at 40 degrees Celsius 18.1 cST at 100 degrees Celsius Capacity 12 gallons /45.
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2. HEALTH & SAFETY Before using this equipment, study this entire manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory authorized parts for service. Safety Precautions When warning decals are destroyed or missing, contact the Manufacturer immediately at 1-800-888-9926 for replacement. For the safety of yourself and others, it is imperative that the following rules are observed.
2. HEALTH & SAFETY Safety Precautions USE COMMON SENSE WHEN HANDLING FUELS Transport and handle fuel only when contained in approved safety container. Do not smoke when refueling or during any other fuel handling operation. Do not refuel while the engine is running or while it is still hot. If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place. Do not operate the equipment if fuel or oil leaks exist - repair immediately.
2. HEALTH & SAFETY Safety Precautions Qualified personnel only. No untrained operators. Serious injury may occur. Users must be trained to operate this roller. Read the Operator's Manual and Engine Owner's Manual. Learn to operate this roller safely. Do not articulate on grades larger than 15o, roller may tip over. Do not operate across the sides of hills, roller may tip over. Do not operate at the edge of mats or roads, roller may tip over. Do not stand, be seated when roller is running.
2. HEALTH & SAFETY Safety Precautions Keep feet clear of all drums. Keep work area free of bystanders. For foot protection, wear steel toe shoes or toe pads. Caution: Keep away from the machines articulation area when the engine is running. Only start engine from operators seat. Before starting machine, make sure that there are no persons or obstacles near or under machine. PRACTICE SAFE MAINTENANCE Understand service procedure before doing work. Keep area clean and dry.
2. HEALTH & SAFETY Safety Precautions Starting fluid (ether) is highly flammable, do not use or an explosion or fire may result. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
2. HEALTH & SAFETY Safety Precautions Battery Charging Read and understand the Maintenance Section of this manual before attempting to charge the battery. Before using a charger, read all the manufacturers’ instructions for, and caution markings on (1) charger and (2) battery. Wear personal protective equipment including gloves and complete eye protection that protects eyes from all angles. Never work alone with electrical equipment.
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3. MAINTENANCE F WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.3 ROLL OVER PROTECTIVE STRUCTURES (ROPS) Proper inspection and maintenance procedures can ensure that the ROPS will perform the lifesaving function they are designed for and expected to do. Make regular, periodic inspections to ensure that the ROPS are damage-free and thus capable of functioning in an upset.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.7 FUEL LINES Inspect fuel line condition and clamps weekly. Replace fuel lines every 2 years. On diesel air cleaner, open evacuator valve once a week to rid air cleaner of large particles of dust and dirt. Replace elements if damaged or excessively dirty. 3.10 SPARK PLUGS (Honda only) 3.8 ENGINE OIL AND FILTER Replace oil at 20 hours, then change oil every 100 hours. Change the oil filter every 200 hours.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D Check the full speed, Honda and Kubota 3,400 +/- 100 and adjust full speed stop screw as required. WARNING TO AVOID PERSONAL INJURY: DO NOT STOP ENGINE SUDDENLY, STOP IT AFTER ABOUT 5 MINUTES OF UNLOADED IDLING. Notice the idle and full speed RPM setting should not be modified or eccentric system may be damaged. See Eccentric for proper operating speed. 3.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D WAY OF DISPOSING BY CHECKING WITH LOCAL CODES. Add fresh hydraulic oil until level is visible in the sight gauge. A 1/4 1/2 air bubble will be seen at the top of the gauge. Install and tighten return filter cap. Idle engine 2-3 minutes, stop engine and check for proper hydraulic oil level and leaks.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.20 FORWARD/REVERSE/NEUTRAL ADJUSTMENT 3.22 CONTROL CABLES Forward/reverse, brake, throttle, and choke. Lubricate all cable ends every 200 hours with penetrating oil. The forward/reverse lever should be aligned with NEUTRAL on the console when the roller is not moving forward or backward with the engine running.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.28 ECCENTRICS Refer to illustration below for assembly information travel 1 1/8. When vibratory compaction is necessary, engage eccentrics by actuating eccentric switch. Operator may vary the frequency and therefore the centrifugal force by varying engine RPM. Eccentrics should be turned off whenever the roller is stopped, or stopped to change direction. Do no run the eccentric on any non-yielding surface, such as concrete or aged asphalt.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.32 BATTERY WARNING 3.32.1 Servicing Battery WARNING BATTERY GAS CAN EXPLODE. KEEP SPARKS AND FLAMES AWAY FROM BATTERIES. USE A FLASHLIGHT TO CHECK BATTERY ELECTROLYTE LEVEL. SULFURIC ACID IN BATTERY ELECTROLYTE IS POISONOUS. IT IS STRONG ENOUGH TO BURN SKIN, EAT HOLES IN CLOTHING AND CAUSE BLINDNESS IF SPLASHED INTO EYES. Avoid the hazard by: Filling batteries in a well-ventilated area.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.32.2 Battery Installation WARNING ALWAYS CONNECT GROUNDED CABLE LAST. CLEAN AND SECURELY CONNECT EACH CABLE TO BATTERY TERMINAL OF THE SAME POLARITY. BATTERY SHOULD BE SECURELY FASTENED WITH PROPERLY INSTALLED HOLD-DOWNS. 3.33 JUMP STARTING CAUTION: Do not let vehicles touch. Put emergency brake ON. Set both vehicles in PARK (NEUTRAL if manual transmission) and turn ignition and electrical accessories off. Attach jumper cables in this order: 1.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 TROUBLESHOOTING PROBLEM Engine will not start Engine will not start but cranks over CAUSE Forward/Reverse lever not in neutral position. Place lever in neutral position. Battery not fully charged. Charge or replace. Loose battery or starter cables. Check and tighten. Ignition fuse blown. Replace 25A only. (Honda) Replace 30 A only. (Kubota) Faulty or improperly adjusted neutral interlock switch.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONTD TROUBLESHOOTING PROBLEM CAUSE REMEDY Objects in front of drums. Remove. Loose or broken forward/reverse linkage. Readjust linkage or replace worn arm linkage. Low hydraulic oil. Check oil level gage. Add if required. Faulty hydraulic pump or drive motor. See section F-11. Unit lacks power moving forward-but OK in reverse or vice versa Improperly adjusted forward/reverse linkage.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONTD TROUBLESHOOTING PROBLEM CAUSE REMEDY Unit lacks power (cont'd) Bearings seized up. Check drums for resistance. Oil Consumption Too much oil in crankcase. Drain. Loose oil filter or sending unit. Tighten. Loose bolts. Tighten. Worn valves. Replace. Worn cylinder & piston rings. Replace. Too much oil in crankcase. Drain-Fill to proper level. Crankcase oil level low. Fill to proper level. Restricted exhaust.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONTD TROUBLESHOOTING PROBLEM Brakes do not hold properly Asphalt sticks to roller CAUSE REMEDY Brakes not adjusted. Adjust by turning knob at end of brake lever, handle or additional adjustment required at linkage. Loose or broken brake linkage. Make sure linkage is secure. Replace if necessary. Brakes worn out. Replace. Insufficient water supply on drums. Fill tank & adjust flow. Check & clean sprinkler tubes.
3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.
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4. PARTS LIST 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 4.37 4.38 4.39 4.40 Exploded Views with Parts Hardware Key .................................................................................................................. 37 Torque Guidelines and Torque Charts ..............................................................................
4. PARTS LIST Exploded Views with Parts 4.
4. PARTS LIST 4.2 Torque Charts 4.2 TORQUE GUIDELINES DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Fasteners should be replaced with the same or higher grade.
4. PARTS LIST 4.2 Torque Charts Property Class 8.8 ZINC-PLATED SIZE M6 M8 M10 M12 M14 M16 M20 M24 Coarse Thread Nm ft. lbs. 9.9 7 24 18 48 35 83 61 132 97 200 148 390 288 675 498 Fine Thread Nm ft. lbs. 10 7 25 18 49 36 88 65 140 103 210 155 425 313 720 531 Property Class 10.9 ZINC-PLATED SIZE M6 M8 M10 M12 M14 M16 M20 M24 Coarse Thread Nm ft. lbs. 14 10 34 25 67 49 117 86 185 136 285 210 550 406 950 701 Fine Thread Nm ft. lbs.
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4. PARTS LIST 4.33 Piping Diagram WP3100/WP3100R Contd.
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4. PARTS LIST 4.34 Piping Diagram WP3100D Contd.
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4. PARTS LIST 4.37 Wire Schematic ROPS Unit Only WP3100/WP3100R ITEM PART NO. DESCRIPTION QTY. 1 38543 Battery 1 2^ 39746 Harness 1 3^ 48446 Harness Wire (ROPS Only) 1 4 36789 Push Button Control Forward/Reverse 1 5 36268 Hourmeter 1 6 48517 Cable Battery 10in Blk 1 7 48518 Cable Battery 56in Blk 1 8 48444 Cable Battery 66in Red 1 9 48278 Term Female .25F - insul 14-16 1 10 48285 Term Male .
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4. PARTS LIST 4.38 Wire Schematic Non-ROPS Unit Only WP3100/WP3100R ITEM PART NO. DESCRIPTION QTY. 1 38543 Battery 1 2^ 39746 Harness 1 4 36789 Push Button Control Foward/Reverse 1 5 36268 Hourmeter 1 6 48517 Cable Battery 10in Blk 1 7 48518 Cable Battery 56in Blk 1 8 48444 Cable Battery 66in Red 1 9 48278 Term Female .25F - insul 14-16 1 10 48285 Term Male .
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4. PARTS LIST 4.40 Decal Identification ITEM PART NO.
CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
Bred Tough. Technology Born to Work. The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 585-229-2363 e-mail: sceny@stone-equip.com www: stone-equip.com A 100% employee-owned American manufacturer © 1996 Stone Construction Equipment, Inc. Printed in U.S.A.
