Table of Contents Introduction ...................................................................................................................... 3 Section One ....................................................................................................................... 4 Installing Your Balance ............................................................................................. 4 SETUP ....................................................................................................
Appendix II ...................................................................................................................... 31 RS-232 Serial Data Communications ................................................................ 31 Receiving Data Using the Immediate Print Symbol ............................... 31 The RS-232 Interface Hardware ...................................................................... 32 Appendix III ............................................................................
Introduction Thank you for purchasing a Setra precision balance. The fine workmanship and durable construction should provide years of reliable service. While your balance is easy to operate, it is advisable to read this guide carefully before use. It is designed to help you perform weighing and related operations quickly and accurately. This manual is divided into four major sections.
Section One Installing Your Balance SETUP 1.Locating your balance... You should treat your balance as you would any piece of precision equipment, locating it on a clean, dry surface; away from extremes of draft and vibration. 2.Leveling your balance... The bubble level is located underneath the loading pan. Adjust the two front feet until the bubble is centered in the circle. 3.Installing the weighing pan... Next, place the pan support over the shaft in the center of the unit.
Section Two Understanding Your Balance KEYBOARD FUNCTIONS CAL Instructs the balance to accept calibration data. MODE Factory programmed to select display response rate. Can be user programmed to hold a displayed weight. PRINT Sends to a printer or other peripheral device the information on the display. UNITS Converts weighing units (for example, changes from grams to ounces). TARE/POWER Assigns the pan and whatever is currently being weighed a value of zero.
SLOW The display response rate is set to slow. DISPLAY MESSAGES –␣ –␣ –␣ –␣ –␣ – UnAbLE The balance is unable to perform your requested operation. Press the TARE key and select another operation. HHHHHH The weight on the pan exceeds the capacity of the balance. LLLLLL 6 The balance is developing a stable reading. The pan is not properly seated or has been removed.
Section Three Using Your Balance BASIC WEIGHING To weigh a sample on your balance, use the following procedure: 1. Press the TARE key to zero the display. 2. Place the object(s) to be weighed on the pan. 3. Wait for the “ok” indicator, then read the weight from the display. WEIGHING WITH A CONTAINER To weigh objects or liquids without including the weight of the container, use the following procedure: 1. Place the empty container on the pan.
PERCENT DEVIATION To calculate the amount by which a weight varies from a reference, follow this procedure: 1. Press TARE. 2. Place the reference weight on the pan. 3. Press the "%" key. After acquiring a stable reading, the display will read "100.000", "100.00" or "100.0" depending on the amount of weight applied and the % LED will be lit. 4. Press the TARE key. After acquiring a stable reading, the display will read "0.000 ", "0.00" or "0.0" depending on the amount of weight applied.
4. Remove the container. 5. Place the empty container on the pan. 6. Fill the container until “100%” is displayed and the ok LED is lit. 7. Empty the container. 8. Repeat Steps 5 - 7 as many times as desired. 9. Press UNITS to return to weighing. CHANGING THE DISPLAY RESPONSE RATE The MODE key is factory preset to allow you to modify the display response rate.
2. Perform any weighing procedure. 3. To return to the automatic weighing mode, press the MODE key. FLOW RATE The balance can monitor flow rates by calculating the weight change in weight per second. The factory default "x" user definable unit is set to grams/second. To select the "x" unit, press the UNITS key until the X LED indicator is lit. Refer to SETTING THE USER DEFINABLE UNIT OF MEASURE; SELECTING FLOW RATE in Appendix I: User Setups, to change the flow rate to other weight units per second.
5. Perform the necessary weighing procedures on the balance. 6. Press the PRINT key on the balance. NOTE: If using label stock, the form feed command must be programmed in User Setups (see Appendix I). When using a printer other than the CoStar SETRA 250, set the baud rate and parity of your balance to match the printer (see Appendix I, User Setups to select the print mode, baud rate and parity). REPETITIVE PRINTING It is sometimes desirable to measure weight at fixed intervals of time.
Appendix I User Setups The outline below represents the balance's menu structure. To enter the menu press and hold the TARE key and then press the MODE␣ key. To view the current menu options, press the TARE key repeatedly. To select the displayed option, press the MODE key.
CALIBRATION To perform a span calibration, use the following procedure: STEP 1. 0.00 MODE TARE POWER 0.00 Press the TARE key to zero the balance. STEP 2. 0.00 CAL 4000 Press the CAL key and the balance will display its full scale capacity calibration point. To calibrate the balance at full scale go to step 3. To calibrate at one half of the full capacity, go to step 4. STEP 3. 4000 CAL ACAL Place the calibration weight on the pan and press the CAL key.
SETTING FUNCTION OF MODE KEY FOR DISPLAY RESPONSE RATE OR HOLD The MODE key may be set to change the balance’s display response rate or hold a displayed weight. If set to the hold feature, the balance will attain a stable weight then lock the display until a key is pressed. To set the function of the MODE key, use the following procedures: STEP 1: 0.00 MODE TARE POWER FUnC Hold down the TARE key then press the MODE key. Release both keys, the display will read "FUnC" for function. STEP 2.
SETTING THE PRINT FUNCTION The PRINT key can be setup to send readings to a printer or computer under different parameters via the RS-232 port. The selectable print functions are: stable print which will only print once a stable reading is attained, instant print which will print immediately after the PRINT key is pressed (note: the reading may not be stable) and interval print which may be programmed to print at predetermined time intervals. The number of line feeds may also be set for label printing.
STEP 4: S7AbLE MODE TARE POWER 0.00 a. For stable print Press the MODE key to select the stable print mode. The balance will return to the normal weighing mode. b. For instant print Press the TARE key once to display “InSTAn” for instant and then press the MODE key. The balance will return to the normal weighing mode. c. For interval print Press the TARE key twice to display “InTEr” for interval print and then press the MODE key. Proceed to step 5. d.
SETTING THE BAUD RATE The balance is capable of interfacing with a wide variety of computer devices. To set the baud rate (the rate at which the scale communicates with a computer or printer) and parity, use the following procedure: STEP 1. 0.00 MODE TARE POWER FUnC Hold down the TARE key then press the MODE key. Release both keys, the display will read “FUnC”. STEP 2. FUnC MODE TARE POWER bAUd Press the TARE key twice, the display will read “bAUd” for baud rate.
STEP 5. MODE PArI7Y TARE POWER nOnE Press the MODE key to enter the parity menu. The display will read “nOnE” for no parity. To view the parity menu press the TARE key. STEP 6. MODE nOnE TARE POWER 0.00 When the desired parity (none, odd, even) is displayed, press the MODE key. The balance will then return to the normal weighing mode. ENABLING UNITS OF MEASURE The UNITS function can be programmed to turn certain weighing units on or off.
STEP 3. UnI7S MODE TARE POWER EnAbLE Press the MODE key to enter the units menu and the display will read “EnAbLE”. STEP 4. EnAbLE MODE TARE POWER 9 YES Press the MODE key. The first selection displayed is “g yES” which represents grams enabled. To enable grams press the MODE key. To disable grams, press the TARE key to display “g nO” , then press the MODE key. These yes/no selections are also displayed for ounces (O), carats (C) and user definable units (U).
STEP 2. FUnC MODE TARE POWER UnI7S Press the TARE key three times to display “UnITs”. Note: To escape anytime during this procedure, press the TARE key until "ESCAPE" is displayed and press the MODE key. STEP 3. UnI7S MODE TARE POWER EnAbLE Press the MODE key to select “UnITS””, the display will read “EnAbLE”. STEP 4. EnAbLE MODE TARE POWER USEr U Press the TARE key to display “USEr U” for user defined units, then press the MODE key. The display will read “SET dP.”. STEP 5. SE7 dP.
STEP 7. 0.0000 MODE TARE POWER -0.0648 By holding down the MODE key, the displayed reading will increase. Holding down the TARE key will decrease the reading. If the conversion number is a factor (“x” units per gram), enter a positive number by holding down the MODE key until the number is displayed. If the conversion number is a divisor (grams per “x” unit), enter a negative number by holding down the TARE key until the number is displayed.
SELECTING FLOW RATE (PER SECOND) The factory default of the “x” user defined unit is for flow rate displayed in grams per second. Flow rate can be enabled or disabled at will using the following procedure. When the flow rate is disabled, the “x” unit will display weight in the unit of measure it was last set to display. The factory default for “x” with flow rate disabled is grams. STEP 1. 0.00 MODE TARE POWER FUnC Hold down the TARE key then press the MODE key.
STEP 5. rA7E Y MODE TARE POWER 0.00 To select the “x” units as a flow rate, press the MODE key and the balance will return to the normal weighing mode. STEP 6. rA7E n MODE TARE POWER 0.00 To disable the “x” units as a flow rate, press the TARE key to display “rATE n” for rate no and then press the MODE key. The balance will return to the normal weighing mode.
FIRMWARE VERSION The operating software in your balance has a reference number. To display this number, follow the procedure outlined below. STEP 1. 0.00 MODE TARE POWER FUnC Hold down the TARE key then press the MODE key. Release both keys, the display will read "FUnC". STEP 2. FUnC MODE TARE POWER rEF Press the TARE key repeatedly to display “rEF” for reference number. Note: To escape anytime during this procedure, press the TARE key until "ESCAPE" is displayed and press the MODE key.
RESTORING THE FACTORY DEFAULT SETUPS The many features in this section allow the user to customize the balance to suit a particular application. However, in doing this it is possible to inadvertently set up the balance in such a way that it does not operate as expected. To reset the factory defaults so that the: MODE key will select display response rate; PRINT key will print a stable reading; 2400 baud, no parity; all units enabled with “x” units set to grams per second; perform the following steps.
ENVIRONMENTAL CUSTOMIZATION Most high precision balances are used in stable environments, away from drafts and vibration. You may customize the balance with regards to its environmental conditions. The balance’s response rate can be set to fast, slow or auto, depending on your application. The balance is factory set to the auto mode which is recommended for most applications and will provide good stability and response.
STEP 3. CUS7On MODE TARE POWER SPEEd Press the MODE key to enter the customization menu and the display will read “SPEEd” for the balance’s response rate setting. STEP 4. SPEEd MODE TARE POWER FAS7 Press the MODE key to enter the response rate menu and the display will read “FAST” for a fast response rate. For fast response Perform Step 4., then press the MODE key to select the fast response rate. The balance will return to the normal weighing mode. For slow response Perform Step 4.
TEMPERATURE COMPENSATION CALIBRATION If your balance is frequently moved from one location to another or if the room temperature varies more than a few degrees during the day, the balance may display a slight temperature induced offset. Your Setra balance is capable of compensating for this offset so that varying temperatures will not affect its performance.
STEP 4. FUnC MODE TARE POWER CUS7On Press the TARE key repeatedly until the display reads “CUSTOn” for the customization menu. Note: To escape anytime during this procedure, press the TARE key until “ESCAPE” is displayed and then press the MODE key. STEP 5. CUS7On MODE TARE POWER SPEEd Press the MODE key to enter the customization menu. The display will read “SPEEd” for the balance’s response rate setting. STEP 6.
STEP 8. USEr 7P MODE TARE POWER HO7CAL Press the TARE key to display “USEr TP”, then press the MODE key.The display will read “HOTCAL” to begin the temperature calibration. Let the balance sit, without being disturbed, for approximately three hours to monitor the temperature variations and weight fluctuations. STEP 9. 0.03 MODE TARE POWER 0.00 At the end of approximately three hours, the balance will display a number such as “0.03”.
Appendix II RS-232 Serial Data Communications The balance keyboard functions can be accessed via the RS-232 interface. The following commands are available: u = UNITS key m = MODE key % = % key t = tare function p = print function # = immediate print a = auto display response rate f = fast display response rate s = slow display response rate Receiving Data Using the Immediate Print Symbol When a balance is connected to a computer, it is suggested that immediate print (“#”) be used.
The immediate print output is always transmitted with a carriage return and line feed. If the balance is set to a specific number of line feeds, these will be transmitted with a carriage return. The RS-232 Interface Hardware Although Setra balances can communicate with almost any RS-232 device, the built-in interface does not include the complete protocol. Only the transmit and receive lines of the standard interface are used. This should not present any interfacing problems in most applications.
Appendix III Accessories and Options The following accessories are available for the BL series of precision balances. Contact your dealer for current price information. Part # Description 401160 CoStar SETRA 250 Printer - 2.25” wide receipt/label thermal printer. Direct connect for weight only printing. Dimensions: 4”W x 8”L x 6.25”H (100mm x 200mm x 160mm). 401907 Receipt Paper - 300’ Roll (100 m). 401908 Labels - 2.25”w x 1.25”H (57mm x 32mm). Adhesive backed labels, 1000/roll.
Appendix IV In Case of Difficulty If the balance will no longer follow your instructions, unplug it from its power source; then, plug the unit in again. If any unusual messages appear during warm up, or if the balance does not return to normal operation, contact your dealer or Setra Systems, Inc. If the balance displays “–␣ –␣ –␣ –␣ –␣ –” for an extended period of time, or the displayed reading is unstable, too much vibration or draft may be present.
Appendix V Specifications Model Capacity (g) Readability (g) Repeatability (g) Linearity (g) Keyboard Pan Size Draftshield Security Lock Kit Size WxHxD (in.) Weighing Modes Interface Display Power BL-410S BL-4100S 410 4100 0.001 0.01 ±0.001 ±0.01 ± 0.002 ± 0.02 six key six key 4" dia. 6.25" dia. standard N/A option option 7 x 5.75 x 11 7 x 2.5 x 11 g, oz, carats, %, user unit, user unit/second Bidirectional RS-232, (standard on all models) 0.57" LED (all models) 7.
Appendix VI Limited 3 Year Warranty Setra Systems, Inc. warrants the BL balances it manufactures to be free from defects in material and workmanship. Upon return, transportation charges prepaid, to an Authorized Service Center within three (3) years of the date of purchase, Setra or its Authorized Agent will repair or replace, at its option, any balance which it determines to contain defective material or workmanship and will return said balance to purchaser, transportation prepaid.
FCC WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
CE Compliance Statement Top Loading Balances Setra Systems, Inc. manufactures high accuracy weighing equipment and distributes its products worldwide. In an effort to meet the demands of the market, Setra Systems continues to improve its products following the guidelines set forth by various governmental bodies and regulatory agencies. One such guideline has been established by the European Community, effective 1 January 1996. This guideline is known as the EMC Directive.
Results of Compliance Testing for EMC Directives Products: Top Loading Balances Model Model Model Model Model Model Model Model EL-200S EL-410S BL-410S EL-2000S EL-4100S BL-4100S EL-410D EL-4100D EMC Directive 1994 EN 50081-1 and EN 50081-2 Electromagnetic Compatibility Generic Emission Standard for Industrial, Scientific and Medical Equipment Test No.