North America METAL SHARK® 2 BD English Operator’s Manual Tectronix Systems Inc., 9 - 18812 96 Ave, Surrey BC, Canada, V4N 3R1 PH: +1 604-607-6028, FAX +1 604-607-6026 www.metal-shark.
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Index Index 3. 3.1. 3.2. 3.3. 3.3.1. 3.3.2. 3.3.3. 3.3.4. Safety Messages.................................................................................................. 7 Safety Symbols and Definitions...............................................................................................7 General Safety Instructions......................................................................................................7 Safety Instructions for the Metal Detector....................................
METAL SHARK® 2 BD Operator’s Manual 9.4. 9.4.1. 9.4.2. 10. Wiring Diagram Examples......................................................................................................32 Belt Controls STR1 and STL1................................................................................................ 32 Belt Controls STR2 and STL2............................................................................................... 33 Control Panel and Main Screens......................................
Index FACTORY MENU................................................................................................. 80 13.3. 14. Trouble Shooting................................................................................................. 81 14.1. 14.2. 14.2.1. 14.2.2. 14.3. 14.3.1. 14.3.2. 14.3.3. 14.3.4. 15. Maintenance and Regular Inspections........................................................... 85 15.1. 15.2. 15.3. 16. Error Messages....................................................
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Chapter 3 – Safety Messages 3. Safety Messages 3.1. Safety Symbols and Definitions In this manual we use the following safety symbols. These symbols are supposed to draw the readers attention especially to the text next to the safety symbol. General Danger! This Symbol indicates that there is a potential danger for life and health. Danger due to High Voltage! This symbol indicates that there is a potential danger for health and life due to high voltage.
METAL SHARK® 2 Operator’s Manual Keep the floor at your place of work clean. Remove oil and obstructions immediately. Open flames and smoking are not allowed. Motor control equipment and electronic controllers are connected to hazardous line voltages. Never touch any live parts. Electric shocks may lead to severe injury or death. Disconnect power before checking controllers or performing maintenance, be sure equipment is properly connected to Protective Earth (PE).
Chapter 3 – Safety Messages 3.3. Safety Instructions for the Metal Detector Attention! Smooth and safe running of METAL SHARK® BD Metal Detectors is only possible if the following measures have been taken. 3.3.1. Installation Instructions Always attach an earth clamp for welding equipment directly next to the weld. Never allow the welding current to flow through the housing of the metal detector. This would damage the metal detector beyond repair. 3.3.2.
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Chapter 4 – Getting Started 4. Getting Started Here we provide an overview of the actions you have to take before starting to work with the metal detector METAL SHARK® 2 BD. 1. Read the safety instructions. 2. Become familiar with the metal detector. 3. Move the metal detector to the location where you want to install it. Note: For more information read chapter “1. Safety Messages”. Note: For more information read chapter “4. Technical Description”. Note: For more information read chapter “5.
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Chapter 5 – Introduction 5. Introduction 5.1. General Information 5.1.1. Information about this Manual Validity: Manufacturer: Print date of this manual: 5.1.2. Metal detector type METAL SHARK® 2 BD BD CASSEL Messtechnik GmbH In der Dehne 10 37127 Dransfeld Germany 27. October 2009 Content of this Manual This manual contains all general information that is necessary for setting up and running METAL SHARK® 2 BD Metal Detectors.
METAL SHARK® 2 Operator’s Manual 5.1.4. Typographic Conventions Here the different text formats are explained. Example Type Histogram shows the last 232 signals and what they were about Important expressions Press MENU to open the menu. Press ESC to return to the main screen. Function Keys Select SYSTEM MENU... Menu Points dry: Products with low... Menu Parameters BAUDRATE RS232 (A040) sets... Parameter Code Note: Do not ... Hints Refer to chapter “3.2.
Chapter 5 – Introduction 5.2. Scope of Application and Qualification 5.2.1. Normal Use The Metal Detectors of the METAL SHARK® 2 BD series are solely designed for detecting foreign metal bodies in non-metal products. Metal can be detected in products that are in a yy solid, yy liquid or yy powder form. In addition you have to secure that the metal detector is only operated when standing in a stable position. Note: Refer to chapter “4.3. Technical Data” for more information. 5.2.2.
METAL SHARK® 2 Operator’s Manual 5.2.4. Requirements for Operating Staff To operate the Metal Detector METAL SHARK® 2 BD series no special knowledge of measuring technology, mechanical engineering or electrical engineering is necessary. However, the operating staff must be at least 18 years of age and, before working with the metal detector for the first time, must have received training from the owner of the machine.
Chapter 6 – Technical Description 6. Technical Description 6.1. Method of Operation METAL SHARK® BD Metal Detectors operate on the principle of inductance measurement, which is briefly described below. The sensor has two coils: yy the transmitter coil and yy the receiver coil. The pair of coils must be balanced before measuring. They are balanced automatically after switching on the metal detector. This is called „adjustment“.
METAL SHARK® 2 Operator’s Manual 6.3. Technical Data Nominal voltage 110 – 240 V, 50 – 60 Hz Nominal power rating 100 VA External fuse min. 10A (slow blow), max. 16A (slow blow) External wiring 1,5mm² or AWG 14 Internal fuse 240V / 1 A (slow blow) Power dissipation 20W typ. / 60 W max.
Chapter 6 – 6 6.4. Metal Detector METAL SHARK® 2 BD The metal detector METAL SHARK® 2 BD consists of at least two parts: yy sensor head, yy controller and yy optionally conveyor belt and reject device. Sensor Head Controller Aperture Display Keyboard Aperture Height Control Box Lid Mounting Bolt Software Version 1.
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Chapter 7 – Transport 7. Transport 7.1. Safety & Protection Instructions yy yy yy yy yy yy yy yy yy yy yy Danger ! To prevent damage to the machine and hazardous injuries when transporting and installing the machine it is absolutely essential that you keep in mind the following instructions: yyOnly qualified personnel considering safety instructions is allowed to transport and install the metal detector. The machine may only be lifted using the frame provided.
METAL SHARK® 2 BD Operator’s Manual 7.2. Lifting Choose suitable hoisting equipment. When choosing hoisting equipment always use padded cables or straps. Chains could lead to damage of the metal detector. Only lift the metal detector at the frame provided (marked green in figure below) Caution ! Never lift the entire set of equipment at the sensor head or other parts marked red (see figure below). The heavy weight of the entire set of equipment may cause damage to the sensor head.
Chapter 8 – Mechanical Installation 8. Mechanical Installation The following points require special attention during installation: yy Metal-free zone yy Consider a gap between product and sensor head yy Vibration yy Feed of belt through sensor head yy Mounting on conveyor / frame yy Keep conveyor belt clean yy Welding of transversal struts and contact points yy Installation of sensor head 8.1.
METAL SHARK® 2 BD Operator’s Manual 8.2. Minimum Distance Between Motor and Sensor Head Between motor and sensor head there must be a minimum distance of 1.5x aperture height. Otherwise the metal detector is affected by the magnetic field of the motor. 1.5x aper ture he 8.3. ight Gap Between Sensor Head and Product If the product has a strong product effect consider a 40 mm gap (minimum) between sensor head and product for best metal sensitivity. 8.4.
Chapter 8 – Mechanical Installation 8.5. Feed of Belt Through Sensor Head y The detector is installed in the upper run of a conveyor belt. y The transport belt is fed through the detector on a nonmetallic guide plate (such as a 16 mm plywood sheet) or tensioned to pass through the detector without contact. y A minimum clearance of 5 mm must be maintained between the guide plate and the detector. y The inside of the detector opening may not be touched by the guide plate, belt or fibre mat.
METAL SHARK® 2 BD Operator’s Manual 8.7. Keep Conveyor Belt Clean The transport belt must be kept absolutely clean. Even small metal particles and contamination could trigger a metal alarm on cycle of the transport belt. The conveyor must be cleaned of metal swarf and dust before installation. Do not unpack the belt until immediately before installation. y Do not walk on the conveyor belt without clean protective shoe covers or other protective measures.
Chapter 8 – Mechanical Installation 8.9. Isolation of Drums and Shafts All drums and shafts have to be mounted one side isolated, for example using a plastic flange housing or plastic sleeve (refer to figure). INTRALOX PU belt Software Version 1.
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Chapter 9 – Electrical Installation 9. Electrical Installation High Voltage! Only qualified electricians are allowed to perform work inside of electrical cabinets. High Voltage! Hazard of electrical shock. Disconnect incoming power before opening the control box lid. Use a metric Allen key 4 mm to unscrew the control box lid. Mainboard Power Board Supply Terminals of the Mainboard Terminals of the Power Supply Board Software Version 1.
METAL SHARK® 2 Operator’s Manual 9.1. Terminals of Power Supply Board Internal 0VDC +24V DC 45 46 47 48 49 50 45 - 47 48 - 50 relay K2 51 52 53 relay K1 54 51 - 53 55 Fuse L1 N PE 1A T (slow) L1 N PE PE 56 54 - 56 AC 47-63Hz Ground Ground potential for internal power supply + 24 V DC OUT Internal Power supply source 24V/300mA max (total max.
Chapter 9 – Electrical Installation 9.3. Terminal # Terminals on the Mainboard Name Ratings Function 0-10V DC Analogue input, application specific (when METAL SHARK® BIG pba = „Matt height, Board thickness, test stick diameter”) 2, 4, 6, AGND 8 0V Analogue Analogue Ground 3 AIN2 0-10V DC Analogue input, belt speed 5, 7 AOUT1, AOUT2 0-10V DC Analogue output, application specific 9, 11, 13, 15, IN1 - IN8 17, 19, 21, 23 24V DC, 10kΩ, 3mA Logic input, functions refer to chapter "13.2.5.
METAL SHARK® 2 BD Operator’s Manual 9.4. Wiring Diagram Examples This chapter shows two typical METAL SHARK® 2 wiring examples with CASSEL conveyor belt controls. The specific wiring diagram for your metal detector is shipped along with the documentation. 9.4.1. Belt Controls STR1 and STL1 Caution! The sum of all +24 VDC loads must not exceed 400mA, including all loads connected to mainboard (terminals 9 -40) and power supply board (terminals 48-50). 32 Software Version 1.
Chapter 9 – 9 9.4.2. Belt Controls STR2 and STL2 Caution! The sum of all +24 VDC loads must not exceed 400mA, including all loads connected to mainboard (terminals 9 -40) and power supply board (terminals 48-50). Software Version 1.
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Chapter 10 – Control Panel and Main Screens 10. Control Panel and Main Screens 10.1. The Control Panel This chapter describes the functions of the control panel's keys and LEDs. OK TEST TEACH OPTIMIZE MENU MOZZARELLA PRODUCT 5 Total Metal 7 0 0% 75 mV 168.50° ERROR ! LED indicates a malfunction (more information: chapter "13.1. Error Messages"). OK LED indicates that the metal detector is working properly.
METAL SHARK® 2 Operator’s Manual 10.2. The Main Screens The METAL SHARK® 2 has three graphic screen modes: y 2D plot (teach area), y bar graphs (histogram) and y scope (oscilloscope) Press on the main screen to change the screen mode. !MET MOZZARELLA 5 PRODUCT TEST TEACH OPTIMIZE MENU Total Metal 276 34 12 % 364 mV 16.97° bar graphs (default) We recommend to use the Bar Graph Screen for daily operation. It indicates how close the signals were to a metal alarm.
Chapter 10 – Control Panel and Main Screens 10.2.1. The Bar Graph's Screen Elements !MET MOZZARELLA PRODUCT 5 TEST TEACH OPTIMIZE MENU Total Metal 276 34 12 % 364 mV 16.97° Name of the currently chosen product. Number of the currently chosen product.
METAL SHARK® 2 Operator’s Manual 10.2.2. The 2D Plot's Screen Elements !MET MOZZARELLA PRODUCT 5 TEST TEACH OPTIMIZE MENU Total Metal 276 34 12 % 364 mV 16.97° Name of the currently chosen product. Number of the currently chosen product. Red dots show measured values that left the teach area. Normally, this happens with contaminated products. In case the products are not contaminated you have to optimize. Product signal dots show measured value of the product signal.
Chapter 10 – Control Panel and Main Screens 10.2.3. The Scope's Screen Elements !MET MOZZARELLA PRODUCT 5 TEST TEACH OPTIMIZE MENU Total Metal 276 34 12 % 116 mV 2.66° Name of the currently chosen product. Number of the currently chosen product. Red dots show signal amplitude of the X-channel. Green dots show signal amplitude of the Y-channel. t: shows the time interval of one grid square. X: indicates the grid spacing of the X-channel in millivolt.
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Chapter 11 – Initial Parameter Setup (all types, except BIG pba) 11. Initial Parameter Setup (all types, except BIG pba) After the mechanical and electrical installation you have to set up a few parameters. The steps below help you to put the metal detector into first operation. Note: Step 3, Step 4 and Step 5 are not required if the metal detector is supplied as ready-system, e.g. with pipeline, reject device or conveyor. CASSEL factory sets these parameters for ready-systems.
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Chapter 12 – Daily Operation Overview 12. Daily Operation Overview This chapter explains what steps you have to take in the daily operation of the metal detector. OK NO PRODUCT 1 Switch on the metal detector’s power supply. After having auto-calibrated itself the METAL SHARK® 2 displays the main screen. PRODUCT TEST Power on TEACH OPTIMIZE Total Metal MENU 0 0 More information: “8. Control Panel and Main Screens” 57 mV 123.
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Chapter 11 – Daily Operation 11. Daily Operation You always need these functions in the daily operation of the metal detector. 11.1. PRODUCT – Select & Edit Existing Products Step Operation Screen 1. Return to Press ESC to return to the main screen. Main Screen 2. Open product list Press PRODUCT to open the product list. Press to navigate through the product list.
METAL SHARK® 2 Operator’s Manual 11.2. TEST – Check Metal Detector's Performance Step Operation Screen 1. Return to Press ESC to return to the main screen. Main Screen 2. Start TEST Press TEST to start the PVS Test (Performance Val- Feed test balls with no product through sensor OK MOZZARELLA idation System Test). PVS TEST PRODUCT The screen prompts the required test stick size. FE 0.7 mm TEST The help text indicate whether you are to feed Waiting the test stick with or without a product sample.
Chapter 11 – Daily Operation 11.3. Step TEACH – Add New Product Operation Screen 1. Return to Press ESC to return to the main screen. Main Screen 2. Start teach assistant Press TEACH to start the teach assistant. Use to navigate through the menu. Set product and press NEXT OK NO NAME NEXT 1 TEACH Step 1: Set Product PRODUCT NR. PRODUCT NAME PRODUCT IS... FREQ. SELECT TEACH MODE 001 NO NAME dry 300000 precise EXIT 3. Choose PRODUCT NR. Total Metal 0 0 25 mV 166.
METAL SHARK® 2 Operator’s Manual Step Operation Screen 5. Select product characteristics Set product and press NEXT Go to PRODUCT IS... (D015). 5 OK MOZZARELLA Press OK. TEACH Step 1: Set Product Press +/- to choose the characteristic that PRODUCT NR. 005 PRODUCT NAME MOZZARELLA describes your product: PRODUCT IS... salty NEXT dry Products with lit tle residual moisture like powder and solid products EXIT wet Products with high amount of moisture, but few salt or spice content, e.g.
Chapter 11 – Daily Operation Step Operation Screen 6. Select frequency Go to FREQ. SELECT (D020). Press OK. Press +/- to select the desired frequency. Single-Frequency-Sensor: This parameter cannot be changed. Dual- or Four-Frequency-Sensor and AUTO FREQUENCY (D115) set to yes: FREQ. SELECT is determined automatically. You cannot change it. Dual- or Four-Frequency-Sensor and AUTO FREQUENCY (D115) set to no: You can choose between the available sensor frequencies (only technicians). Confirm with OK.
METAL SHARK® 2 Operator’s Manual Step Operation Screen 9. Feed products through sensor Feed product samples through the sensor. The Please Feed Product number of products depends on what you have OK MOZZARELLA TEACH Step 2: Learning set up for TEACH MODE: quick 3 to 7 product samples - precise 8 to 14 product samples - 5 EXIT 10. Teach successful Total Metal 2 0 0% 344 mV 182.
Chapter 11 – Daily Operation 11.4. OPTIMIZE – Improve Stability & Sensitivity Below two ways are described how to optimize the METAL SHARK® 2's sensitivity and stability. Typically, use OPTIMIZE after TEACH in case the result of the teach assistant is not satisfactory. Note: For products with PRODUCT IS... set to neutral refer to "11.4.3. Optimize with PRODUCT IS... set to neutral". 11.4.1. Optimize with the Histogram Step Operation Screen 1. Return to Press ESC to return to the main screen.
METAL SHARK® 2 Operator’s Manual Step Operation Screen 5. Check result and adjust Due to increasing TOL. X all signals are in the Set TOL. X to make X max. 80% range below 80%. All histograms are now green. OK MOZZARELLA TOL. X 1.4 Irregular products do not cause metal alarms. TOL. Y 1.3 They are within the tolerance range. The metal detector is now set up optimally. Only contaminated products cause metal alarms. EXIT 52 Software Version 1.10a and higher Total Metal 907 38 4% 575 mV 1.
Chapter 11 – Daily Operation 11.4.2. Optimize with the 2D Plot = product effect = tolerance range = teach area = PRODUCT Y TOL. Step Operation Screen 1. Return to Press ESC to return to the main screen. Main Screen 2. Choose 2D plot screen and press OPTIMIZE Press until the 2D plot screen is shown. Note: For more information on the 2D plot refer to chapter "8.2.2. The 2D Plot's Screen Elements ". In the example an irregular product causes a wrong metal alarm (!MET).
METAL SHARK® 2 Operator’s Manual Step Operation Screen 3. Increase Now you have two options: Either you increase tolerance or the tolerance (as described in the previous !MET MOZZARELLA press FREEZE chapter) or you can press FREEZE which gives TOL. X 1.2 you the following options: TOL. Y 1.2 Simple Freeze Records product signals over a longer period of time. This way you see how good the teach area describes the product. Fo r mo re I nfo rmati o n refer to “11.4.2.1. Simple Freeze”.
Chapter 11 – Daily Operation 11.4.2.1 Optimize with the 2D Plot – Simple Freeze Step Operation Screen 1. Start Simple Freeze Press OK to start Simple Freeze Mode. Note: Please read chapter “11.4.2. Optimizing with the Teach Area” first. Simple Freeze displays all product signals since you have started Simple Freeze. It shows how optimally the metal detector is adjusted to your product. 2. Increase/ decrease tolerance In the example the turquoise dots mark the product signals that were recorded.
METAL SHARK® 2 Operator’s Manual 11.4.2.2 Step Optimize with the 2D Plot – Add to Teach Area Operation Screen 1. Start Add This mode lets you modify and extend an existto Teach Area ing teach area. Press + to start Add to Teach Area Mode. Note: Please read “11.4.2. Optimizing with the Teach Area” first. 2. Feed irregular products Now add the signals of irregular products to the teach area by feeding these irregular products OK MOZZARELLA through the sensor.
Chapter 12 – MENU – Daily Operation Setup MENU – Daily Operation Setup 12. Preset and automize the functions for the daily operation of the metal detector. Step Operation Screen 1. Return to Press ESC to return to the main screen. Main Screen Press MENU to open the menu. 5 OK MOZZARELLA Navigate through the menu and submenus with PRODUCT MAIN MENU ✔ Level 2 . REPORT MENU ✔ ✔ IFS/HACCP TEST MENU Open the respective menu with OK.
METAL SHARK® 2 Operator’s Manual IFS/HACCP REPORT 12.1.1. The IFS/HACCP REPORT (A005) shows detailed information about the production. It consist of three parts that are described below: SUMMARY, METAL, EVENTS. You can switch between the different types with +/-. With you can scroll up and down. Press ESC to return to the main menu. Press OK to print the IFS/HACCP REPORT. Note: Set the parameter PRINT to report to set up a printer connected to the RS232 interface. More information "11.1.6. PRINT".
Chapter 12 – MENU – Daily Operation Setup METAL REPORT 12.1.2. METAL REPORT (A010) shows the same information like the IFS/HACCP REPORT - METAL plus two additional information. Press + to display these. With you can scroll up and down. Press ESC to return to the main menu. Press OK to print the METAL REPORT. Note: Set the parameter PRINT to report to set up a printer connected to the RS232 interface. More information "11.1.6. PRINT". OK MOZZARELLA METAL REPORT PRODUCT 0034 P005 245 mV 132.
METAL SHARK® 2 Operator’s Manual PRINT 12.1.6. OK MOZZARELLA PRODUCT IFS/HACCP MENU TEST EXIT REPORT MENU 276 34 Note: Refer to "12.2.5. IN/OUT MENU" and "7.3. Terminals on the Mainboard" to connect a printer to the METAL SHARK® 2. ✔ Level 2 IFS/HACCP REPORT METAL REPORT EVENT REPORT METAL COUNTER TOTAL COUNTER PRINT INTERFACE BAUDRATE RS232 Total Metal PRINT (A030): Protocol mode of optional printer. 5 12 % 34 276 one by one RS232 115200 25 mV 154.26° Default: off 12.1.7.
Chapter 12 – MENU – Daily Operation Setup TEST MENU 12.2. OK MOZZARELLA PRODUCT IFS/HACCP MENU TEST EXIT TEST MENU ✔ Level 2 AUTO PVS TEST PVS FE mm PVS FE max % PVS NonFE mm PVS NonFE max % PVS SS mm PVS SS max % PVS FREQ hrs Total Metal 276 34 AUTO PVS TEST (B005) 12 % yes 0.7 1000 1.0 1000 1.2 1000 8 25 mV 154.26° 5 Use the TEST MENU to adjust the settings of the PVS test, explained in “10.2. TEST – Check Metal Detector’s Performance“.
METAL SHARK® 2 Operator’s Manual PASSWORD (MENU) 12.3. PRODUCT-SELECT, TEST OK MOZZARELLA PRODUCT IFS/HACCP MENU PASSWORD 5 ✔ Level 2 OPEN LEVELS LEVEL 1 PASSWORD LEVEL 2 PASSWORD LEVEL 3 PASSWORD LOGOUT 2 *** *** *** OPEN LEVELS (C005) TEST Total Metal EXIT 276 34 Level 1: e.g.
Chapter 12 – MENU – Daily Operation Setup PRODUCT MENU 12.4. OK MOZZARELLA PRODUCT IFS/HACCP MENU TEST EXIT PRODUCT MENU ✔ Level 2 PRODUCT NR. PRODUCT NAME PRODUCT IS... FREQ. SELECT TEACH MODE REJECT MENU TEACH SETUP ADVANCED 005 MOZZARELLA Total Metal 276 34 12 % salty 300000 precise ✖ ✖ ✖ 25 mV 154.26° 5 Use the PRODUCT MENU to preset all products with the same settings or if you want to change settings of an existing product. Refer to "10.3.
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Chapter 13 – MENU – General Settings MENU – General Settings 13. These settings adapt the METAL SHARK® 2 controller to hardware like pusher, conveyor, sensor head etc. 13.1. PRODUCT MENU 13.1.1. REJECT MENU OK MOZZARELLA PRODUCT IFS/HACCP MENU REJECT MENU ✔ Level 3 DELAY mm DURATION ms METAL CONTACT PUSHER TOL mm METAL-PHOTO mm BELT STOP PUSH 5 The REJECT MENU sets up the timing for reject devices and photo cell triggering.
METAL SHARK® 2 Operator’s Manual programs the function of the metal alarm outputs. METAL CONTACT (D045) pulse Metal alarm as a pulse with the duration DURATION ms. Use e.g. when pneumatic nozzles separate the metal gf1 Drives reject flaps with gravity feed applications. Error = flap in reject - position gf2 Drives reject flaps with gravity feed applications.
Chapter 13 – MENU – General Settings TEACH SETUP 13.1.2. OK MOZZARELLA PRODUCT IFS/HACCP MENU TEST EXIT TEACH SETUP ✔ Level 3 SENSE MIN mV TEACH SENSE mV QUICK COUNT PRECISE COUNT TEACH TIME s TEACH EXTERN TEACH REJECT REMOTE PRODUCT Total Metal 276 34 SENSE MIN mV (D065) 12 % 10 25 3 10 15 yes no no 5 In the TEACH SETUP you adjust the settings for the teach assistant. For more information refer to chapter "11.3. TEACH Add New Product". 25 mV 154.
METAL SHARK® 2 Operator’s Manual yes: sets PRODUCT 0 – 20 remotely according input voltage 0-10V at terminal AIN1.. REMOTE PRODUCT (D100) Note: Refer to Service Manual for detailed information. Note: Available only for conveyors supplied by CASSEL Default: no AUTOMATIC TEACH (D105) yes: only one product sample is required for the teach process. The conveyor belt goes back and forth feeding the product through the sensor automatically. Note: Make sure that CONV. LENGTH mm is set up correctly.
Chapter 13 – MENU – General Settings adds a tolerance range around the product effect. The tolerance range prevents false alarms from irregular products. Increasing PRODUCT X TOL. increases the teach area at the X-axis. PRODUCT X TOL. is automatically added as a factor to the result of the teach assistant. It is not altered by the teach assistant. Thus, it allows to preset a larger tolerance range than the teach assistant automatically considers. = product effect PRODUCT X TOL.
METAL SHARK® 2 Operator’s Manual AMPLIFICATION Refer to AMPLIFICATION X. Y (D140) ATTENUATION (D145) attenuates the signal received from the sensor head. Default: 1/1 Values: 1/1, 1/3, 1/10 The setting of the product phase helps to blank out any product effect. It is set automatically during the TEACH process. PHASE (D150) Note: PHASE is only available with product 1 - 120, not with PRODUCT 000. Default: 0.
Chapter 13 – MENU – General Settings SYSTEM MENU 13.2. OK MOZZARELLA PRODUCT IFS/HACCP MENU TEST EXIT SYSTEM MENU 276 34 SPEED mm/s (E005) Note: Most parameters here are factory preset. Only adjust SPEED mm/s and LANGUAGE, unless you need to adapt the metal detector to any special requirements. ✔ Level 3 SPEED mm/s LANGUAGE DATE/TIME MENU AUTOSPEED MENU CIP MENU BRC MENU IN/OUT MENU FILTER MENU Total Metal The SYSTEM MENU sets general and basic settings.
METAL SHARK® 2 Operator’s Manual AUTOSPEED MENU 13.2.2. OK MOZZARELLA PRODUCT IFS/HACCP MENU AUTOSPEED MENU AUTOSPEED BELT STOP mV CAL SPEED mm/s SPEED mm/s Total Metal 276 34 12 % Only use the AUTOSPEED MENU if you know that a 0-10V or 4 - 20 mA speed signal is connected to the AIN2 (input terminal #3). ✔ Level 3 yes 500 1800 300 The speed signal at AIN2 must be calibrated. The calibration defines which speed corresponds to how many millivolts.
Chapter 13 – MENU – General Settings CIP MENU 13.2.3. OK MOZZARELLA PRODUCT CIP MENU IFS/HACCP CIP Reject s CIP Normal s CIP Timeout min ✔ Level 3 1 1 5 MENU 5 The CIP MENU (CIP = Clean In Place) is for pipeline models only (METAL SHARK® IN LIQUID). If activated, the reject device toggles between positions “NORMAL” (production) and “REJECT” as long as the CIP input is in state HIGH. Cleaning fluid running through the product pipes cleans all interior surfaces of the reject device.
METAL SHARK® 2 Operator’s Manual BRC MENU 13.2.4. OK MOZZARELLA PRODUCT BRC MENU IFS/HACCP REJECT CONFIRM BIN FULL LOW AIR 5 ✔ Level 3 no no no The BRC MENU allows you to configure the metal detector in order to comply with the British Retail Consortium (BRC) Food Technical Standard. MENU TEST EXIT Total Metal 276 34 12 % 25 mV 154.26° yes enables reject monitoring (using optional photo eyes). It thus checks whether the contaminated product was indeed rejected.
Chapter 13 – MENU – General Settings Terminals on SHARK mainboard corresponding to INPUT LINE 1 - INPUT LINE 8: INPUT LINE 1 = Terminal 9 INPUT LINE 3 = Terminal 13 INPUT LINE 5 = Terminal 17 INPUT LINE 7 = Terminal 21 INPUT LINE 2 = Terminal 11 INPUT LINE 4 = Terminal 15 INPUT LINE 6 = Terminal 19 INPUT LINE 8 = Terminal 23 Functions of INPUT LINE 1 - INPUT LINE 8 (E080 - E115): met/err reset HIGH: Return to normal operation mode after METAL or ERROR conveyor on/off Belt control push button in
METAL SHARK® 2 Operator’s Manual test no reject HIGH: activates metal test mode (only with option: key switch). During test mode the conveyer is immidiately stopped when metal ist detected (output 'error CW') - however, the metal alarm is neither counted nor entered in the event report. Timeout of the test mode is controlled by CIP Timeout min - after this time has elapsed normal metal detection continues. While the test mode is active TEST is displayed. input off Input is not active.
Chapter 13 – MENU – General Settings Terminals on SHARK mainboard corresponding to OUTPUT LINE 1 - OUTPUT LINE 8: OUTPUT LINE 1 = Terminal 25 OUTPUT LINE 3 = Terminal 29 OUTPUT LINE 5 = Terminal 33 OUTPUT LINE 7 = Terminal 37 OUTPUT LINE 2 = Terminal 27 OUTPUT LINE 4 = Terminal 31 OUTPUT LINE 6 = Terminal 35 OUTPUT LINE 8 = Terminal 39 Functions of OUTPUT LINE 1 - OUTPUT LINE 8 (E120 - E155): metal HIGH if metal detected, refer to “13.1.5.
METAL SHARK® 2 Operator’s Manual FILTER MENU 13.2.6. OK MOZZARELLA PRODUCT IFS/HACCP MENU FILTER MENU ✔ Level 3 VIBRATION mV VIBRATION FILTER BP FILTER LP FILTER GF MODE 5 The FILTER MENU sets filters to improve the detection reliability and suppress noise. 5 off CCF off off TEST EXIT Total Metal 276 34 12 % 25 mV 154.26° To set VIBRATION mV: 1. Set PRODUCT 000, AMP X% 100, AMP Y% 100 2. Run the production line or the conveyor, but without products and without VIBRATION mV metal. (E160) 3.
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METAL SHARK® 2 Operator’s Manual FACTORY MENU 13.3. OK MOZZARELLA PRODUCT FACTORY MENU IFS/HACCP SENSOR CALIB. UTILITIES ✔ Level 4 ✔ ✔ MENU 5 The FACTORY MENU adopts the electronic cards to the sensor head. Note: Never touch these parameters. All parameters here are factory preset. Therefore, Password Level 4 is required to change settings in the menu. Level 3 users can enter the menu and read the parameters. TEST EXIT 80 Total Metal 276 34 12 % 25 mV 154.26° Software Version 1.
Chapter 14 – Trouble Shooting 14. Trouble Shooting 14.1. Error Messages Error 14: Receiver Clipping !ERR MOZZARELLA PRODUCT TEST TEACH OPTIMIZE MENU Total Metall 276 34 12 % 344 mV 1.97° 5 In case of an error: y the Error-LED lights up, y the screen indicates !ERR, y an error message is displayed. Note: Please write down the number of the error and talk to the company technician or call a service technician of CASSEL Messtechnik. Error # Error Text Cause Remedy Error 1: Comp.
METAL SHARK® 2 BD Operator’s Manual Error # Error Text Cause Error 9: Keyboard yy Key is jammed or yy Contact techni- yy Confirm with OK keyboa rd con cian yy E r ro r m e s s a g e nector is loose.
Chapter 14 – Trouble Shooting 14.3. Problem Solving 14.3.1. Problem: Still Considerable Metal Alarms After TEACH Solution: 1. TEACH again. If metal alarms occur again: 2. Switch main screen to 2D plot (refer to “8.2. The Main Screens”) 3. OPTIMIZE (refer to “11.4. OPTIMIZE – Improve Stability & Sensitivity”) 4. FREEZE (refer to “11.4.2. Optimizing with the 2D Plot”) 5. Add to Teach Area (+) (refer to “11.4.2.2. Add to Teach Area”) 14.3.2. Problem: Still Few Metal Alarms After TEACH Solution: 1.
METAL SHARK® 2 BD Operator’s Manual 84 Software Version 1.
Chapter 15 – Maintenance and Regular Inspections 15. Maintenance and Regular Inspections 15.1. Maintenance The metal detector is a sensitive measuring device which serves to protect other machinery from damage, thus preventing expensive, unscheduled interruptions of production. This manual describes how to install, operate and adjust the sensitivity. The conveyor belt upon which the metal detector is mounted is designed to ensure that the detector works accurately.
METAL SHARK® 2 Operator’s Manual 86 Software Version 1.
Chapter 16 – Annex 16. Annex 16.1. Declarations 16.1.1.
METAL SHARK® 2 Operator’s Manual 16.1.2.
Parameterbogen METAL SHARK® 2 Parameter List METAL SHARK® 2 BD/ Software Version 1.
METAL SHARK® 2 Bedienungsanleitung Code Name Read/ Write Description Setting TEST MENU (✔ 2) 1 yes 2 no B005 AUTO PVS TEST Performance Validation System Test R/W B010 PVS FE mm Size of FE-teststick to be used R/W B015 PVS FE max % Max signal, that is accepted as FE-teststick R/W B020 PVS NonFE mm Size of N-FE-teststick to be used R/W B025 PVS NonFE max % Max signal, that is accepted as N-FE-teststick R/W B030 PVS SS mm Size of SS-teststick to be used R/W B035 PVS SS max % Ma
Parameterbogen METAL SHARK® 2 Code Name Description Read/ Write Setting PRODUCT MENU REJECT MENU (✔ 3) D035 DELAY mm Reject delay in millimeter, calculated depending on SPEED R/W D040 DURATION ms Reject duration in milliseconds R/W 1 2 3 4 5 6 7 8 9 pulse gf1 gf2 mesep inline hold push1 push2 push3 D045 METAL CONTACT Programs the function of the metal alarm outputs R/W D050 PUSHER TOL mm Trigger tolerance for photo sensor R/W D055 METAL-PHOTO mm Distance metal detection – pusher’s
METAL SHARK® 2 Bedienungsanleitung Code Read/ Write Name Description E005 SPEED mm/s Speed of product through sensor. IMPORTANT – Must match with real speed.
Parameterbogen METAL SHARK® 2 Code Name Read/ Write Description Setting product 120 met/err key booster ok belt splice product LS test no reject conv. forward conv.
METAL SHARK® 2 Operator’s Manual Code Nom Lecture/ Ecriture Description MENU USINE (✔ 3) MENU USINE SENSOR CALIB. (✔ 3, NEVER CHANGE!) F005 SENSOR FIELD mm Dimensions du capteur R/W F010 BALANCE FACTOR Facteur régulation balance du capteur R/W F015 FREQUENCY 1[Hz] Frequence résonance capteur R/W F020 PHASE 1 CALIB. Phase zéro calibration capteur R/W F025 FREQUENCY 2[Hz] Frequence résonance capteur R/W F035 PHASE 2 CALIB.
About CASSEL Messtechnik GmbH As a manufacturer CASSEL is committed to highest quality standards. For more than ten years our goal has been to ensure the quality of your products. We have earned our reputation by protecting yours. We supply customers in different industries worldwide such as Foods, Plastics, Pharmaceuticals, Textile, Timber and Mining. Our headquarters and state of the art manufacturing facility are located near Hanover in the heart of Germany.
