MODEL: HP OPERATING INSTRUCTION AND PARTS MANUAL ■ HP-5030D For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.
CONTENTS Introduction 4 Important Safety Information 4-5 Installation 5,7 Component Identification 6 Starting and Operating Instructions 7 Preventative Maintenance 7 Maintenance and Service 8-9 Field Service of Fuel Pump 9 Machine Assembly Exploded View 10 Machine Assembly Exploded View Parts List 11 Burner Assembly, Exploded View 12 Burner Assembly Exploded View Parts Lists 13 Troubleshooting 14-15 Preventative Maintenance 16 Warranty Model Number ______________________________
PRESSURE WASHER OPERATOR’S MANUAL INTRODUCTION & IMPORTANT SAFETY INFORMATION All information in this manual is based on the latest product information available at the time of printing. This machine is designed to heat water from a cold water pressure washer. Maximum water flow is 5 GPM and maximum pressure is 3000 PSI. Flow rate of 3 GPM will achieve an average temperature of about 180°F. Temperature is dependent on inlet water temperature and water flow rate.
Use caution when operating. Do not point the spray gun from the attached pressure washer at anyone or at any part of the body. This machine is to be used only by qualified operators. 8. Never make adjustments on machine while it is in operation. WARNING WARNING RISK OF ASPHYXIATION. USE ONLY IN A WELL VENTILATED AREA. 9. Eye safety devices must be worn when using this equipment. WARNING: Risk of asphyxiation — Use this product only in a well ventilated area. 10.
PRESSURE WASHER COMPONENT IDENTIFICATION CAUTION HOT WATER: Must use insulated spray gun and wand. OPERATOR’S MANUAL Pressure Washer 3,000 PSI Maximum (not included) Fresh Water Faucet Pressure Washer Coupler Garden Hose (not included) Diesel Fuel Tank Insulated Wand (not included) Insulated Spray Gun (not included) Pressure Washer to HP Inlet Hose Inlet Connection Outlet Connection Power Cord High Pressure Outlet Hose (not included) 6 97-6149, 97-6162, 97-6133 • REV.
Place machine in a convenient location providing ample support, drainage and room for maintenance. Remove bolts from pallet to foot bracket. Install rubber feet provided as shown on page 11, item #26. Placement: Location: Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.) The location should protect the machine from damaging environmental conditions, such as; wind, rain, and freezing. Allow enough space for servicing the machine.
PRESSURE WASHER OPERATOR’S MANUAL OPERATING INSTRUCTIONS STEP 1: Check fuel tank and pump oil levels on both machines and connect garden hose to pressure washer. CAUTION: Only use fresh water to this machine. STEP 2: Attach high pressure hose between pressure washer and machine. Turn garden hose water on. Additional adapters and couplers may be needed to connect your brand of pressure washer to the machine. STEP 4: For hot water washing, turn the machine burner switch to the ON position.
WARNING WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 2: With the motor running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
PRESSURE WASHER OPERATOR’S MANUAL SHUTTING DOWN AND CLEAN-UP STEP 1: If using an optional detergent injector, place the detergent line in a bucket of water allowing detergent to be flushed from system. STEP 2: Turn burner switch off and continue spraying water, allowing the water to cool. After water has cooled to less than 100°F, turn the attached pressure washer off. STEP 3: Turn garden hose water off. Open the spray gun to relieve remaining pressure.
PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT Disconnected or short in electrical wiring All wire contacts should be clean and tight. No breaks in wire. Burner motor thermal protector tripped If tripped, check voltage, connections and extensions for cause. Check fuel pump shaft rotation for binding, causing motor to overheat. ON/OFF switch defective Check continuity through burner switch.
Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils using Shark's coil cleaner.
The areas around the HP should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids. The flow of ventilating air to the burner must not be blocked or obstructed in any manner. MAINTENANCE AND SERVICE Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE AND SERVICE Fuel: Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation. Use Kerosene No. 1 or No. 2 Heating Fuel (ASTM D306) or diesel only. NEVER use gasoline in your burner tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel machine malfunction could result from contamination.
11. Test machine (make sure): ❑ ❑ ❑ ❑ ❑ ❑ ❑ Blower motor spins Fuel is on Machine has power to it Switch is on Flow of water through machine Thermostat is turned up PRESSURE WASHER FIELD REPAIR INSTRUCTIONS Flow switch is adjusted properly OPERATOR’S MANUAL 12. When HP is operating properly, turn machine off, tighten front panel, and install hood and 13 self tapping screws with recess washers. 15 97-6149, 97-6162, 97-6133 • REV.
PRESSURE WASHER EXPLODED VIEW OPERATOR’S MANUAL 31 25 12 33 14 1 35 16 11 29 10 28 4 39 13 37 21 2 36 - Reverse View 6 38 40 22 17 8 20 9 24 27 41 23 30 28 15 18 19 16 29 34 7 32 5 97-6149, 97-6162, 97-6133 • REV.
ITEM PART NO. DESCRIPTION QTY 1 2-01167 Cap, Fuel Tank, Plastic 1 2 2-99031 Filter, Diesel Fuel, Disposable 1 3 4-0303 Wheel & Tire, 6" Steel Rim 4 4-05088 Thermostat, Adjustable, 302°F 1 5 6-01062 GFCI, 120V 15A, w/36' 12-3 Cord 6 6-020240 Switch, Rocker, Carling w/Green Lens 2 ITEM PART NO.
PRESSURE WASHER BURNER ASSEMBLY EXPLODED VIEW 13 3 29 OPERATOR’S MANUAL 12 18 To Fuel Tank 28 14 4 5 15 30 7 31 26 20 21 19 23 8 10 Inlet 27 9 21 16 3 6 25 Outlet 1 2 22 11 24 31 8 32 11 18 97-6149, 97-6162, 97-6133 • REV.
ITEM PART NO. DESCRIPTION QTY 1 2-0036 Tee, 1/2", Fem.
WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
Form #97-6133 • Revised 11/04 • Printed in U.S.A.
