MODEL: HP OPERATING INSTRUCTION AND PARTS MANUAL ■ HP-5030D SHARK PRESSURE WASHERS ■ 4275 N.W. Pacific Rim Blvd. ■ Camas, WA 98607 ■ USA For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
MACHINE SPECIFICATIONS ● Pump Volume At Pump Head: HP-5030D 5 GPM ● Machine Voltage: HP-5030D 120V/1Ph ● Pump Pressure At Pump Head: HP-5030D 3000 PSI ● Total Machine Amperage: HP-5030D 15 Amps ● Burner Type: HP-5030D Oil Fired - 380,000 BTU/Hr. ● Shipping Weight: HP-5030D 315 Lbs. ● Burner Fuel Pressure: HP-5030D 120 PSI ● Exhaust Stack Size: HP-5030D 3.5" x 6.
CONTENTS Introduction............................................................. 4 Maintenance and Service .................................... 8-9 Important Safety Information ............................... 4-5 HP-5030D Exploded View .................................... 10 Installation ........................................................... 5,8 HP-5030D Exploded View Parts List ..................... 11 Component Identification, HP-5030D......................
HP SERIES 4 INTRODUCTION Thank you for purchasing a Shark HP. This manual covers the operation and maintenance of the HP-5030D heater module. All information in this manual is based on the latest product information available at the time of printing. The HP is designed to heat water from a cold water pressure washer. Maximum water flow is 5 GPM and maximum pressure is 3000 PSI. Flow rate of 3 GPM will achieve an average temperature of about 180°F.
HP SERIES 8. High pressure developed by the attached pressure washer can cause bodily injury or damage. Use caution when operating. Do not point the spray gun at anyone or at any part of the body. This machine is to be used only by qualified operators. 9. Never make adjustments on machine while it is in operation. WARNING PROTECTIVE EYEWEAR AND CLOTHING MUST BE WORN. WARNING RISK OF ASPHYXIATION. USE ONLY IN A WELL VENTILATED AREA.
HP SERIES 6 OPERATOR’S MANUAL COMPONENT IDENTIFICATION CAUTION HOT WATER: Must use insulated spray gun and wand. Pressure Washer 3,000 PSI Maximum (not included) Fresh Water Faucet Pressure Washer Coupler Garden Hose (not included) Diesel Fuel Tank Insulated Wand (not included) Insulated Spray Gun (not included) Pressure Washer to HP Inlet Hose Inlet Connection Outlet Connection Power Cord High Pressure Outlet Hose (not included) Shark HP • Rev.
HP SERIES 7 OPERATOR’S MANUAL Electrical: This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter. Placement: Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Allow enough space for servicing the machine. Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.
The areas around the HP should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids. The flow of ventilating air to the burner must not be blocked or obstructed in any manner. MAINTENANCE AND SERVICE Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions.
HP SERIES Burner Nozzle: Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season. Select nozzle size based on the pressure washer you will be using: Nozzle Pressure Washer GPM 1.50 2-3 1.75 3-4 2.00 - 2.
HP SERIES 10 OPERATOR’S MANUAL HP-5030D EXPLODED VIEW 31 25 12 33 14 1 35 37 36 8 16 29 29 11 10 28 4 38 13 39 21 PR ESS UR E WA SH ER 2 40 22 S 6 17 31 9 20 24 23 28 34 27 29 3 30 18 15 7 19 32 Shark HP • Rev.
HP SERIES 11 OPERATOR’S MANUAL HP-5030D EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 2-01167 Cap, Fuel Tank, Plastic QTY PART NO.
HP SERIES 12 OPERATOR’S MANUAL HP-5030D BURNER ASSEMBLY EXPLODED VIEW PARTS LIST 31 30 29 28 12 18 To Fuel Tank 4 26 15 5 7 17 14 20 27 21 19 10 9 8 3 Inlet 23 16 6 2 1 21 24 25 Outlet 13 11 22 Shark HP • Rev.
HP SERIES 13 OPERATOR’S MANUAL HP-5030D BURNER ASSEMBLY EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 2-0036 Tee, 1/2", Fem., Steel Pipe 2 2-0046 3 2-0052 4 5 PART NO.
HP SERIES PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT Disconnected or short in electrical wiring All wire contacts should be clean and tight. No breaks in wire. Burner motor thermal protector tripped If tripped, check voltage, connections and extensions for cause. Check fuel pump shaft rotation for binding, causing motor to overheat. ON/OFF switch defective Check continuity through burner switch.
HP SERIES PRESSURE WASHER OPERATOR’S MANUAL 15 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils using Shark's coil cleaner.
HP SERIES 16 PREVENTATIVE MAINTENANCE MAINTENANCE SCHEDULE Machine Clean Daily Water Lines Check Daily Fittings Check Daily Fuel Filter Clean Weekly Inlet Strainer Clean Weekly Fuel Nozzle Clean Weekly Fuel Tank Clean Weekly Electrodes Adjust Monthly Fuel Pump Strainer Clean Monthly Electrode Wires Check Monthly Shark HP • Rev.
HP SERIES HEATER MODULE WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881 Form #97-6133 • Revised 1/03 • Printed in U.S.A.