SGP OPERATOR’S MANUAL SGP-3020 SGP-3530 LIS T E D SGP-3025 SGP-3530E SGP-3030 SGP-4035E ® For technical assistance or the SHARK dealer nearest you, call 1-360-833-9100, 1-800-771-1881 or visit our website at www.shark-pw.
CONTENTS Introduction & Important Safety Instructions 4-5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8-9 Detergents and Cleaning Tips 10 Shut-Down and Clean Up 11 Storage 11 Maintenance 12-14 Troubleshooting 15-17 Maintenance & Oil Change Charts 18 Exploded View- 3020, 3025 19 Exploded View- 3030, 3530, 3530E, 4030E 20-21 Exploded View Parts Lists 22-24 Control Panel- 3020, 3025 & Parts List 25 Control Panel- 3030, 3530, 3530E, 4030E & Parts List 2
PRESSURE WASHER INTRODUCTION WARNING Thank you for purchasing a Hot Water Pressure Washer. All information in this manual is based on the latest product information available at the time of printing. We reserves the right to make changes at any time without incurring any obligation. This series was designed for maximum use of 4 hours per day, 5 days per week. OPERATOR’S MANUAL Owner/User Responsibility: RISK OF EXPLOSION: DO NOT SPRAY FLAMMABLE LIQUIDS.
WARNING USE PROTECTIVE EYEWEAR WHEN OPERATING. WARNING: High pressure can cause paint chips or other particles to become airborne and fly at high speeds. 9. Eye safety devices and foot protection must be worn when using this equipment. WARNING: Use only in well ventilated areas. Failure to observe this warning could cause a loss of consciousness or death. This machine was designed for outdoor use only. Use high pressure RISK OF extension hose to clean indoors. ASPHYXIATION.
PRESSURE WASHER COMPONENT IDENTIFICATION Gasoline Tank Detergent Injector OPERATOR’S MANUAL Pressure Switch Collar Discharge Nipple Unloader Quick Coupler Water Supply Hose (not included) Pump Battery Box Wand Coupler Nozzle Quick Coupler Spray Gun Swivel Connector Variable Pressure Control wand Trigger High Pressure Hose Control Wand Handle Pump — Develops high pressure. Starter Grip — (Not Shown) Used for starting the engine manually.
Spray Gun Pressure Nozzle Soap Nozzle Wand Coupler Wand Coupler Safety Latch Wand Collar High Pressure Hose STEP 2: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle. DipStick STEP 3: Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly. Cold Water Source OPERATOR’S MANUAL STEP 1: Attach the high pressure hose to the spray gun using teflon tape on hose threads.
OPERATOR’S MANUAL PRESSURE WASHER OPERATING INSTRUCTIONS Oil Dipstick Gas Tank STEP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine.
PRESSURE WASHER OPERATING INSTRUCTIONS Throttle STEP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position. CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand. OPERATOR’S MANUAL STEP 7: Turn the engine to "Run" position.
PRESSURE WASHER OPERATOR’S MANUAL APPLYING DETERGENT AND GENERAL OPERATING TECHNIQUES WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Connect detergent injector to discharge nipple on machine, Connect high pressure hose to injector with quick coupler (check to make sure locking coupler sleeves are in proper position before applying water pressure.
STEP 2: Turn off the engine. STEP 3: Turn off water supply. High Pressure Outlet Safety Latch Water Inlet STEP 4: Press trigger to release water pressure. OPERATOR’S MANUAL STEP 1: Remove detergent suction tube from container and insert into 1 gallon of fresh water. Turn variable pressure wand handle for low pressure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE the washer must be stored or operated outdoors under freezing conditions. PREVENTATIVE MAINTENANCE 1. Check to see that the water pump is properly lubricated. 2. Follow Winterizing Procedures to prevent freeze damage to the pump and coils. 3. Always neutralize and flush detergent from system after use. 4. If water is known to be high in mineral content, use a water softener in your water system or de-scale as needed. 5.
Rupture Disk: Burner Nozzle: If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst allowing high pressure to be discharged through hose to ground. When disk ruptures it will need to be replaced. The replacement rupture disk should be torqued to 35 ft. lbs. Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE Fuel Pressure Adjustment: Coil Reinstallation: To adjust fuel pressure, turn the adjusting screw clockwise to increase, counterclockwise to decrease. Do not exceed 200 psi. NOTE: When changing the fuel pump, a bypass plug must be installed in the return port or the fuel pump will not prime. Reinstall by reversing the above steps 4 through 1.
PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Water supply is insufficient Use larger supply hose; clean filter at water inlet. Spray nozzle is old, worn or incorrect Match the nozzle number to the machine and/or replace with new nozzle. Belt slips Tighten or replace belt; use correct belt. Plumbing or hose is leaking Check plumbing system for leaks. Retape leaks with teflon tape. Unloader is faulty or misadjusted Adjust unloader for proper pressure.
Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT (continued from previous page) Burner nozzle is clogged Clean as required. Thermostat has malfunctioned Test and replace if needed. Fuel solenoid has malfunctioned Test and replace if needed. MACHINE SMOKES Fuel is improper or water is in fuel Drain tank and replace contaminated fuel. Air adjustment is improper Readjust air bands on burner assembly.
PROBLEM POSSIBLE CAUSE SOLUTION DETERGENT NOT DRAWING Air is leaking Tighten all clamps. Check detergent lines for holes. Injector head may be blocked, dirty or damaged Clean and make sure ball and spring behind detergent hose barb or injector body are working properly. Filter screen on detergent suction Clean or replace. hose is plugged Detergent has high viscosity Dilute detergent to specifications. Not using soap nozzle Insert soap nozzle into wand coupler.
Troubleshooting Guide PRESSURE WASHER MAINTENANCE CHARTS PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.
9 11 6 5 12 1 62 8 2 13 7 96 59 14 118 47 48 109 21 10 71 17 116 OPERATOR’S MANUAL 22 99 76 26 70 2 3 117 25 23 27 103 61 29 119 2 28 18 14 60 4 24 58 91 92 54 63 113 98 65 PRESSURE WASHER EXPLODED VIEW - 3020, 3025 MODELS 15 64 19 52 39 54 57 20 38 73 112 46 For Brake Detail See Reversed View A-A (Enlarged) Pg.12 16 19 For Detail See Control Box Illus.
PRESSURE WASHER EXPLODED VIEW - 3030, 3530, 3530E, 4030E MODELS 5 8 62 6 76 116 7 2 2 1 118 3 OPERATOR’S MANUAL 117 3 11 10 9 61 12 14 59 94 13 17 48 14 For 18 Detail See Control Box Illus. 19 16 60 4 20 39 15 37 57 78 52 19 37 73 105 36 36 54 38 18 38 20 86 100 106 50 31 31 107 88 31 87 45 93 31 84 43 101 For Brake Detail See View A-A (Enlarged) 41 89 20 54 53 72 51 Reversed View of Component 90 97-6132, 97-6151 • REV.
31 32 47 97 21 Steam Option 2 64 71 79 58 23 9 96 24 115 25 91 58 54 92 111 80 65 63 82 26 27 28 30 83 49 29 32 31 31 115 32 44 31 77 35 34 22 95 31 Steam Option OPERATOR’S MANUAL 113 114 PRESSURE WASHER EXPLODED VIEW - 3030, 3530, 3530E, 4030E MODELS 70 33 68 55 108 Electric Start Model Only 66 33 67 56 110 69 74 81 104 81 46 75 46 40 20 74 81 20 85 19 18 View A-A (Enlarged) 18 21 97-6132, 97-6151 • REV.
PRESSURE WASHER EXPLODED VIEWS PARTS LIST ITEM 1 2 PART NO. DESCRIPTION 95-07290029 Tank Head Assembly, 16" Dia. x 8" Stack 10-02025A 1 ITEM 22 PART NO.
ITEM 36 37 PART NO. DESCRIPTION 2-01053 Mount, Rubber Vibration, 40 Duro (Blue Dot) 2-01052 QTY 2 Mount, Rubber Vibration, 30 Duro 2 38 95-07290007 Tab, Outer Wrap 4 39 2-0103 Grommet, Rubber, Nozzle Holder 4 Bolt, Carriage, 1/4" x 1" 4 90-100472 41 Burner Assy, See Burner Spec's Page 31 42 90-2025 Nut, 5/16" Wing (3530E, 4035E) 4 4 PART NO.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEWS PARTS LIST PART NO.
PRESSURE WASHER CONTROL PANEL EXPLODED VIEW - 3020, 3025 MODELS 24 4 6 5 18 7 9 10 OPERATOR’S MANUAL 17 20 3 22 15 12 2 8 11 21 20 Reversed View 1 16 13 19 23 14 3020, 3025 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION PART NO.
PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL - 3030, 3530, 3530E, 4035E MODELS 1, 23 28 2 25 13 4 8 24 14 25 7 19 6 28 26 9 15 21 10 22 19 5 27 3 18 16 29 17 11 20 30 26 97-6132, 97-6151 • REV.
ITEM PART NO. DESCRIPTION QTY 1 4-05088 Thermostat, Adjustable, 302°F 1 2 95-07102228 Cover, Electric Box ITEM PART NO.
PRESSURE WASHER HOSE & SPRAY GUN ASSEMBLY 7 8 1 2 Pressure Nozzle OPERATOR’S MANUAL 3 6 4 5 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION 1 2-2002 2-0121 Coupler, 3/8" Female Quick Coupler O-Ring LG QTY 2 4-02093450BC Hose, 3/8" x 50', 1 Wire, Blue w/Coupler (All Except 4035) 1 4-02073450RC Hose Only, 3/8" x 50', 2 Wire, Red w/Coupler (4035) 1 1 1 ITEM PART NO. DESCRIPTION 8 4-12803515 Nozzle, SAQMEG 1503.5, Yellow (3020, 3025, 4035) 1 Nozzle, SAQMEG 2503.
1 2 PRESSURE WASHER DOWNSTREAM INJECTOR ASSEMBLY OPERATOR’S MANUAL 3 4 2 DOWNSTREAM INJECTOR PARTS LIST ITEM 1 PART NO. DESCRIPTION 3-12021 Injector, Detergent, Non-Adjust #3, (4-011184) 1 Injector, Detergent, Non-Adjust #2, (4-011183) 1 3-1202 QTY 2 2-9040 Clamp, Hose, UNI .46 - .54 2 3 4-02080000 Tube, 1/4" x 1/2", Clear Vinyl 6 ft. 4 2-1904 Strainer, 1/4", Hose Barb 1 29 97-6132, 97-6151 • REV.
PRESSURE WASHER HOSE REEL OPTION 1 5 6 OPERATOR’S MANUAL 4 3 2 HOSE REEL PARTS LIST ITEM PART NO. DESCRIPTION 1 2-2002 Coupler, 3/8", Female, Brass QTY 1 2 4-02047736 Hose, 3/8", 2 Wire Pressure Loop 1 3 4-02755030 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 1 4 90-1996 Screw, 3/" x 3/4" HH NC, Whiz Loc 4 5 90-20040 Nut, 3/8" Flange, Whiz Loc, NC4 6 95-072900891 Bracket, E-ZEE Hose Reel Right, Wrinkle Black 1 30 97-6132, 97-6151 • REV.
BECKETT BURNER SPECIFICATIONS Model # Burner Assy # Fuel Nozzle Burner Motor Fuel Pump/ Solenoid/Cord Fuel Solenoid Coil Electrode 302017 302517 7-00007 7-00007 7-01260 7-01260 7-515242 7-515242 7-21699 7-21699 7-00098 7-00098 7-21754U 7-21754U 7-578727 7-578727 303031 303037 7-00031 7-00031 7-01215 7-01215 7-515242 7-515242 7-21699 7-21699 7-00098 7-00098 7-21754U 7-21754U 7-578727 7-578727 353031 353037 7-00031 7-00031 7-0101 7-0101 7-515242 7-515242 7-21699 7-21699 7-00098 7-
WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
Form #97-6132 • Revised 11/04 • Printed in U.S.A.