SSG OPERATOR’S MANUAL ■ SSG-503027E/G ■ SSG-503537E/G ■ SSG-603537E/G For technical assistance or the SHARK dealer nearest you visit our website at www.shark-pw.
CONTENTS Introduction and Important Safety Information 4-5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8-9 Detergents and Clean Up Tips 10 Shut Down and Clean-Up 11 Storage 11 Maintenance 12-14 Troubleshooting 15-18 Maintenance and Oil Change Charts 19 Exploded View, Left Side 20 Exploded View, Right Side 21 Exploded View, Parts List 22-24 Steam Pump, Exploded View and Parts List 25 Control Panel, Exploded View 26 Control Panel, Exploded View Parts
PRESSURE WASHER OPERATOR’S MANUAL INTRODUCTION AND IMPORTANT SAFETY INFORMATION Thank you for purchasing our pressure washer. All information in this manual is based on the latest product information available at the time of printing. We reserves the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer.
8. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result. WARNING 9. Eye safety devices, safety clothing; hand and foot protection must be worn when using this equipment. 10. Never make adjustments on machine while it is in operation. WARNING: Spray gun kicks back. Hold with both hands. 11. Grip cleaning wand securely with both hands before starting the cleaner.
PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION SMALL Flue Adapter Optional 7-10049 Insulation Gasket Optional 7-01471 Water Supply Hose (not included) Pressure Nozzles Quick Coupler Detergent Valve Adjustable Thermostat Burner Switch Discharge Nipple Hour Meter Pump Unloader Valve Burner Fuel Tank Trigger Spray Gun High Pressure Hose Nozzle Quick Coupler Wand Starter Grip Pump — Delivers a specific gpm to the high pressure nozzle which develops pressure.
Pressure Nozzle Spray Gun Pressure Nozzle Wand Coupler Wand Coupler Safety Latch High Pressure Hose Wand Collar STEP 2: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle. Dipstick High Pressure Hose Discharge Fitting STEP 3: Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
PRESSURE WASHER OPERATOR’S MANUAL OPERATING INSTRUCTIONS Gas Tank Oil Dipstick STEP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine.
Burner STEP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position. STEP 9: Turn the burner “ON”. Turn temperature control dial to the 210° mark. OPERATOR’S MANUAL Temperature Control PRESSURE WASHER OPERATING INSTRUCTIONS CAUTION: Small engines may kick back.
PRESSURE WASHER OPERATOR’S MANUAL APPLYING DETERGENT & GENERAL OPERATING TECHNIQUES WARNING WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Use detergent designed specifically for pressure washers. Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent.
PRESSURE WASHER SHUTTING DOWN AND CLEAN-UP Engine On-Off Switch STEP 2: Turn off the engine. STEP 3: Turn off water supply. Water Inlet High Pressure Outlet OPERATOR’S MANUAL STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Open detergent metering valve. Pull trigger on spray gun and siphon water for one minute. Close detergent valve. Safety Latch STEP 4: Press trigger to release water pressure.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE PREVENTATIVE MAINTENANCE 1. Check to see that water pump is properly lubricated. 2. Follow winterizing instructions to prevent freeze damage to pump and coils. 3. Always neutralize and flush detergent from system after use. 4. If water is known to have high mineral content, use a water softener in your water system, or de-scale as needed. 5. Do not allow acidic, caustic or abrasive fluids to be pumped through system. 6.
Removal of Soot from Heating Coil: Burner Nozzle: In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe, and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following the coil removal steps (See Coil Removal section).
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE Coil Removal: Removal of coil because of freeze breakage, or to clean soot from it can be done quickly and easily. 1. Disconnect hose from pump to inlet side of the coil. 2. Carefully disconnect the thermostat sensor making sure you do not crimp the capillary tube. 3. Remove burner assembly from combustion chamber. 4. Remove the 3-3/8" bolts from each side of coil and tank assembly (these bolts are used to fasten tank to chassis). 5.
PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger supply hose; clean filter at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Belt slippage Tighten or replace; use correct belt. Plumbing or hose leak Check plumbing system for leaks. Retape leaks with teflon tape. Faulty or misadjusted unloader valve Adjust unloader for proper pressure.
PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT (continued from previous page) Flex coupling slipping on fuel pump shaft or burner motor shaft Replace if needed. On-Off switch defective Check for electrical current reaching burner assembly with burner switch on. Heavy sooting on coil and burner can cause interruption of air flow and shorting of electrodes Clean as required. Improper electrode setting Check and reset according to diagram in Operator's Manual.
PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Replace with clean and proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump pressure. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build-up on coils not allowing heat transfer Clean coils. Improper burner nozzle See burner specifications. Incoming water to machine warm or hot Lower incoming water temperature.
Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION OIL DRIPPING Oil seal worn Check and replace if necessary. EXCESSIVE VIBRATION IN DELIVERY LINE Irregular functioning of the valves Check and replace if necessary. DETERGENT NOT DRAWING Air leak Tighten all clamps. Check detergent lines for holes. Restrictor in float tank is missing Replace restrictor. Check for proper orifice in restrictor. Filter screen on detergent suction hose plugged Clean or replace.
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW 25 50 25 112 82 66 104 82 50 11 14 114 73 75 72 64 67 62 71 63 63 22 25 74 65 77 114 14 78 76 56 113 70 105 61 27 68, 69 106 60 For Detail See Float Tank Illus. See Control Panel Illus. For Detail 104 Line To Pump 117 99 53 70 20 SHARK SSG • 97-6134 • REV.
PRESSURE WASHER EXPLODED VIEW 102 111 2 110 OPERATOR’S MANUAL 95 79 108 8 Oil Cooler Assy.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION 1 95-07200055 Coil, Rodless 1 31 2-300816 Pump Protector, 3/8" FNPT 1 2 95-07200010 2-01104 Top Wrap, SS ▲ Trim 1 6 ft. 32 4-02047716 Pressure Hose 3/8" x 16" 33 4-02110000 Hose 1/2" Push On 17 in 3 7-01484 Insulation/Blanket, Die Cut 28" x 24" 1 34 4-02110000 Hose, 1/2" Push On 2 ft.
ITEM 49 PART NO.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION 85 2-9013 Clamp, 1/2" Ro-Clip 1 102 90-1034 86 4-02110000 Hose, 1/2" Push-on 1 ft. Bolt, M6 x 1.0 12 x Metric 8.
PRESSURE WASHER STEAM PUMP EXPLODED VIEW 2 1 3 4 OPERATOR’S MANUAL 9 11 5 6 12 11 7 To Detergent Valve 8 9 10 STEAM PUMP PARTS LIST ITEM 1 2 PART NO. DESCRIPTION 2-1081 Bushing, 3/4" x 1/2" (Legacy Only) 2-0051 QTY ITEM PART NO.
PRESSURE WASHER CONTROL PANEL EXPLODED VIEW 18 (Reversed View of Label) 19 27 10 21 4 1 OPERATOR’S MANUAL Detergent Valve 4 24 4 11 3 23 14 To Pump 2 9 5 15 16 6 13 22 20 7 8 17 29 12 25 To Detergent Valve 26 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION QTY ITEM PART NO.
ITEM PART NO.
PRESSURE WASHER FLOAT TANK EXPLODED VIEW 2 8 1 OPERATOR’S MANUAL 10 13 11 4 9 3 12 7 5 6 To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION QTY 1 2-01164100 Tank, Float, 2-1/2 Gal., Blank1 2 2-3011 Valve, Float Brass, ITEM PART NO.
PRESSURE WASHER HOSE & SPRAY GUN EXPLODED VIEW 4 2 OPERATOR’S MANUAL 1 3 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. 1 4-020750C 2 DESCRIPTION QTY Hose 3/8" x 50', Black 2 Wire W/Coupler 4-02073450RC Hose, 3/8" x 50', Blue 2 Wire w/Coupler 4-01246 Spray Gun, Shut Off, 10 GPM @ 4000 PSI ITEM PART NO. DESCRIPTION 3 4-0111021 Lance, Spray, Insulated, 35.
PRESSURE WASHER Specifications SPECIFICATIONS PARTS SPECIFICATIONS: LEGACY PUMP ENGINE PUMP Machine Model Pump Pulley Number Unloader Bushing Engine Engine Engine Pulley Part # Bushing Part # Size Part # Pulley GT6035 5-1932 5-3208 2BK90H 5-4050900 25MM 5-512025 16 HP 5-0309 2BK34H 503027E/G GT6035 5-1932 5-3208 2BK90H 5-4050900 25MM 5-512025 16 HP 5-0309 3TB34 503537E/G GT6035 5-1932 5-3208 2BK100H 5-40510001 25MM 5-512025 20 HP 5-01093 3TB34 603537E/G GT6035
CONTROLS ENGINE Pulley Bushing Belt Belt Pulley Belt Model Part # Bushing Part # Size Part # Pulley Part # Belts Part # Bushing 503027E 5-40503401 Hx1 5-511100 BX 43 5-604043 NA NA NA NA NA 503027E/G 5-407034 P2 X 1 5-531112 BX 43 5-604043 BK34H 5-4050340 BX32 5-604032 5-511063 503537E/G 5-407034 P2 X 1 5-531112 BX 44 5-604044 BK34H 5-4050340 BX34 5-604034 5-511063 603537E/G 5-407036 P2 X 1-1/8 5-531113 BX 44 5-604044 BK36H 5-4040360 BX34 5-604034 5-51106
PRESSURE WASHER Specifications SPECIFICATIONS BECKETT BURNER SPECIFICATIONS Burner Assy No. Fuel Nozzle 503027E 7-00030 7-0103 7-515242 7-21699 7-00098 7-21854U 7-5780 503027E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703 503537E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703 603537E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703 Fuel/Pump Solenoid/Cord Fuel Solenoid Coil Electrode Model No.
WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period.
Form #97-6134 • Revised 7/05a • Printed in U.S.A.
