EcoPro G2 Cabinets FD1-11 Controller & Display Original Service Manual By Appointment to Her Majesty Queen Elizabeth II Suppliers of Commercial Refrigeration Foster Refrigerator, King’s Lynn English March 2012 Version 1 ISO 9001 A Division of ITW Ltd Foster Refrigerator, Oldmedow Road, King’s Lynn, Norfolk, PE30 4JU United Kingdom ISO 14001 Call: +44 (0)843 216 8800 Fax: +44 (0)843 216 4700 Email: support@foster-uk.com www.fosterrefrigerator.co.
GB Manual Information & Health & Safety Notes Environmental Management Policy Disposal Requirements & Electrical Safety EcoPro G2 Cabinet Description Display Icons & Switches Start up, Standby, User Adjustments Temperature Sensitivity, Key Security, Light Function, Downloading, Defrost Function & Reduced Energy Control.
GB Product Support and Installation Contractors. Foster Refrigerator recognises that its activities, products and services can have an adverse impact upon the environment. The organisation is committed to implementing systems and controls to manage, reduce and eliminate its adverse environmental impacts wherever possible, and has formulated an Environmental Policy outlining our core aims. A copy of the Environmental Policy is available to all contractors and suppliers upon request.
GB The EcoPro G2 range comes as a Full Gastronorm format in a variety of capacities and temperatures. A standard unit comes with 2/1 shelves (3 with a single model, 6 with a double model). The fish model comes fitted with fixed racking to take 7 fish boxes (198kgs) as standard whereas the wine version comes with a racking assembly that holds either 140x75cl bottles (for a single model) or 280 x 75cl (for a double model).
GB Initial Set Up After unpacking clean and allow the cabinet to stand for 2 hours before turning on. Ensure the cabinet is situated where neither hot nor cold air sources will affect its performance. Make sure that a minimum clearance of 310mm above and 50mm around the cabinet is available for ventilation and effective operation. Initial Start up Connect the unit to a suitable mains power outlet and turn the supply on. Please do not plug or unplug the unit with wet hands.
GB If you require the cabinet to have a more accurate or increased sensitivity to temperature and the warnings this controls, the controller is able to measure temperature in 1/10 ths of a degree (0.1°) instead of whole degrees. With parameter ‘SC’ set to ‘1C’ the display will show the temperature as 1/10ths of a degree on the scale between -9.9°C to +9.9°C. Also, with parameter ‘SC’ set to ‘1F’ the controller has the facility to show the temperature in Fahrenheit (between 58°F to 99°F).
GB Power Supply FD1-11 230Vac±10%, 50/60Hz, Operating 3.2W, Standby 0.9W Relay Output Compressor - 16(8) A 240Vac Defrost - 16(4) A 240Vac Evap. Fan - 16(4) A 240Vac Auxiliary Loads 1 - 8(2) A 240Vac Input NTC 10KΩ@25°C Measurement Range -50…120°C, -55…240°F -50 / -9.9…19.9 / 80°C (NTC 10K Only) Measurement Accuracy <0.
GB Para SL SH SP CH HY CR Cond Range -50 … SH SL … 90° SL … SH RF – HE 1 … 9.
GB RT DH FD LT ‘DM’ = ‘TM’ or ‘FR’ DD SP DF 0 … 60min YS NO FR -50 … 90° FS 0 … 90min NO FM TP TM FT -9.9 … 0° FH 1 … 9.9° F1 0 … 90sec 0 … 90sec F2 0 … 90sec F3 0 … 90sec FP NO AB AT AH LD HD ‘AM’ = ‘RL’ AL ‘AM’ = ‘AB’ RL -50 … 90° -50 … 90° -9.9 … 0° 0 … 9.9° Defrost display mode: Real (actual) air temperature Last temperature display before start of defrost The current set point value Display will show ‘dp’. Defrost display delay period.
AI ‘AM’ = ‘AB’ or ‘RL’ GB T1 T2 T3 AD 0 … 90min AO 0 … 30min PF 0 … 30° NO AM AP ST AS -50 … 90° AP AF ST SA AC 0 … 52 wks. NO IIM AU IIS IIT IIP IIY IIM = ‘AU’ or ‘D2’ D2 1 … 90min 1 … 10° 1 … 50° 1 … 10° Alarm Probe: Air temperature probe used for alarm detection Evaporator temperature probe used for alarm detection (if ‘T2’ = ‘YS’). Third temperature probe used for alarm detection (if ‘D2’ = ‘T3’).
GB NO TP IID IIM = ‘AU’ or ‘D2’ IIF TM 0 … 90 Hrs RT IIE LT IIP DC YS NO SB YS NO NO DS DO AO AC NO DS D1 AO AC NO DS AO D2 AC HP IIM T3 Evaporator fan control during ‘Reduced Energy’ operation: Fan(s) run continuously Temperature based control. When compressor is on, fans are on. When compressor is off, fans run as long as temperature difference Te-Ta > ‘FT’. Fans on again with ‘FH’. Time based control. When compressor is on, fans are on.
T3 O3 ‘D2’ = ‘T3’ GB DP CD -9.9 … 9.9°C NO MN LM 0O 1O 2O 2C NO EF DF LM R2 01 AO AC NO EF DF LM R3 01 AO AC T3 probe function (only when ‘D2’ = ‘T3’): T3 probe temperature displayed Condenser temperature measurement T3 probe temperature offset (only when ‘D2’ = ‘T3’): Light control mode (if ‘R3’ = ‘LM’): Light control mode disabled (always off) Light output operation is activated/deactivate by switch (L5 illuminated). Light output is switched on when door is opened (if ‘D1’ = ‘DS’).
GB NO EF DF LM R4 01 AO AC O1 -9.9 … 9.9°C T2 YS NO O2 -9.9 … 9.9°C SC SM AR 1C 2C 1F 0 … 99 1 … 64 Relay 4 operation: Output disabled (always off). Control of evaporator fan. Control of defrost heater/device (activated when ‘DY’ = ‘EL’ or ‘GS’), Output enabled for light control. Contacts open/close with ‘Standby’/’on’ mode (‘SB’ = ‘1’) Contacts open when an alarm condition occurs Contacts close when an alarm condition occurs (Relay contacts open when in standby mode).
HI 5 2 6 4 1 TM 6 YS 15 20 OF HI 5 0 CR C1 C2 CS DM DB DF DL DT DY DS ST DP 3 YS 5 3 TM DH FD FR FS FM 1 4 3 HY SP 6 RF DD -1 1.5 SP CH DN 1 3 TM 3 5 YS 3 SP 1 0 TM 3 5 YS 3 SP 1 0 5 HI OF 20 20 OF 15 YS 6 TM 1 4 6 2 3 RF 1.5 3 1 2 EP700G 15 YS 6 NO 1 2 2 RF 1 1 SL SH FD1-11 Default 1 EP700F Version Par GB EP1440G & EP700PG TM 3 5 YS 3 SP 1 0 5 HI OF 20 15 YS 6 TM 1 4 6 2 3 RF 1.
5 T1 90 AI AD DS NO NO DP 0 D0 D1 D2 T3 O3 YS 12 SB TM IIF IID LT LT 3 IIY NO 12 2 IIP IIE LT TM 6 DC 12 3 20 IIT 0 DP NO NO DS YS NO 2 6 20 0 0 DP NO NO DS YS NO TM 3 2 6 20 AU IIS 0 NO 0 AU ST 65 NO 10 5 90 T1 IIM ST 65 NO 10 5 90 5 -5 8 -3 RL RL -3 20 20 30 10 20 10 3 -1 2 AC ST -5 LD HD AF 8 AH 65 -3 AL NO T1 RL AT AS 5 20 AM -5 20 F3 FP 5 8 30 F2 10 20 10 F1 PF 30 3 AO -1
0 2C 0 2C 5 1 O2 SC SM AR 1 5 NO 0 NO NO 0 NO R4 NO NO R3 NO NO T2 EF R2 1 O1 NO LM Version GB 1 5 2C 0 NO 0 NO LM EF MN 2 1 5 2C 0 NO 0 NO LM EF MN 3 1 5 2C 0 NO 0 NO LM EF MN 4 1 5 2C 0 NO 0 NO LM EF MN 5 1 5 2C 0 NO 0 NO NO EF NO 6 1 5 2C 0 NO 0 NO NO EF NO 7 1 5 2C 0 NO 0 NO NO EF NO 8 1 5 2C 0 YS 0 01 DF EF NO 9 1 5 2C 0 NO 0 NO NO EF NO 10 1 5 2C 0 NO 0 NO NO EF
Cabinet Models EP700 & 1440 HU EP700 & 1440 MU EP700 & 1440 LU EP1440W EP1440G EP1440M & EP1440M4 EP1440L & EP1440L4 EP1440H & EP1440H4 EP700W EP700G EP700M & EP700M2 EP700L & EP700L2 EP700H & EP700H2 GB TBC TBC TBC TBC TBC 50 60 50 50 50 60 50 50 50 60 50 50 50 50 50 50 60 50 50 50 60 50 50 60 50 50 50 50 50 50 R134a R134a R290 R404 R404 R404 R290 R134 R134a R134a R290 R134a R290 R134a R290 R134a R134a R404 R290 R404 R404 R290 R134a R134a R404 R290 R134a R290 R134a R290 TBC Hertz Gas
G1440M G1440L G1440H G700M G700L G700H Cabinet Models Hertz 50 50 50 50 50 50 50 50 50 50 50 50 Gas R134A R290 R404 R290 R134a R290 R134a R290 R404 R290 R134a R290 265 grms 95 grms TBC 120 grms TBC 95 grms 340 grms 150 grms TBC 135 grms TBC 150 grms Gas Charge EMT6160Z EMT6144U NEK2168GK NEK2150U EMT6160Z EMT6144U NEK6214Z NEK6213U NT2192GK NT2180U NEK6214Z NEK6213U Compressor 0.042” ID x 0.93” OD x 3.5m 0.042” ID x 0.93” OD x 3.5m 0.047” ID x 0.085” OD x 2.5m 0.042” ID x 0.93” OD x 3.0m 0.
GB 18
GB 19
GB 20
GB Problem Audible & Visual Alarms/Warnings Possible Cause > Low temperature alarm > High temperature alarm > T1 Air probe failure > T2 Evaporator probe failure# > T3 Condenser probe failure# > Condenser clean warning# > Condenser high temperature alarm# > High pressure alarm# > Door open alarm# > Mains power failure# Solution > Cancel audible alarm and investigate cause. > Cancel audible alarm and investigate cause.
GB > Compressor motor has a winding open or shorted > Compressor stuck > Temperature control contacts are open > Incorrect wiring > Fuse blown or circuit breaker tripped.
GB > Too many door openings > Fuse blown or circuit breaker tripped > Advise user to decrease if possible > Advise user not to put in products that are too hot. > Check to see if condensation or ice crystals have formed on the suction line. If so, charge with the correct amount of gas. > Find the location of gas leak in order to seal and replace the defective component. Change the drier. Perform a good vacuum and recharge unit. > Check electrical connections and make sure that the fan blade isn’t stuck.
GB Extreme condensation inside the refrigerator > Controller is set at a very cold position > The outside environment’s relative humidity is very high (over 75%) > The refrigerator door won’t shut completely > The refrigerator had been placed at an inadequate location Condensing unit runs for long periods of time > Set the controller to a warmer position & check to see if compressor stops as should. > This type of occurrence is caused by local climatic conditions and not by the refrigeration unit.
GB Foster European Operations France Foster Refrigerator France SA Tel: (33) 01 34 30 22 22. Fax: (33) 01 30 37 68 74. Email: info@foster-fr.com Germany Foster Refrigerator Gmbh, Tel: (49) 781 990 7840. Fax (49) 781 990 7844. Email: info@foster-gmbh.de Foster Refrigerator Oldmedow Road Kings Lynn Norfolk PE30 4JU Tel: 0843 216 8833 Fax: 0843 216 4707 Website: www.fosterrefrigerator.co.uk Email: support@foster-uk.
