Rebar Cutter Instruction & Parts Breakdown DC SERIES PORTABLE REBAR CUTTERS DC-16LZ, DCC-1618, DC-16W, DC-20WH, DC-25X, DC-32WH • • • • • • • • • BN Products USA, LLC 3450 Sabin Brown Road Wickenburg, AZ 85390 (800) 992-3833 Fax: (928) 684-7041 mail@bnproducts.com www.bnrebartools.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE YOUR TOOL! Not knowing the proper operating procedures can lead to accidents. If you have any questions about any procedures, contact the nearest authorized distributor/agent or call Benner-Nawman, Inc.(800) 992-3833 or 928-684-2813.
GENERAL SAFETY PRECAUTIONS GUARD AGAINST ELECTRIC SHOCK 2. When the oil is warm, run the piston out just before it returns and stop. Use rebar cutters on maximum Grade 60 steel reinforcing bars only. These tools are not to be used in cutting other kinds of metal or materials. Do not cut ungraded rebar. To avoid possible shock, do not handle cutter with wet hands or use cutter in the rain or damp places.
PRE-USE CHECKS 1. Check oil level. (See Maintenance) 2. Check condition of cutter blocks and tightness of cutter block bolts. (See Maintenance) - CHECK FOR CRACKS IN HOUSING CAUTION: Using loose or cracked cutter blocks may result in injury to operator as well as damage to the tool. 3. Check that the power source is appropriate to the cutter. WARM-UP POINTS OF ATTENTION In cold weather you should warm up the tool unit for 30-60 seconds so that the hydraulic oil reaches the proper viscosity.
MAINTENANCE ON CUTTER BLOCKS Before using, always check that the two bolts on each cutter block are properly tightened. Using a loose block will result in damage to block and housing. Also check condition of cutter blocks. If either cutting edge is dull or chipped, remove retaining bolts and rotate both blocks so that two new edges come into use. Replace and tighten bolts. (Each block has four cutting edges.
OVERHAUL Return the unit to an authorized agent for overhaul at least once every two years, sooner if subjected to heavy use. Call (800) 992-3833 GENERAL SAFETY RULES WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
DCC-1618 DCC-1618 Rebar Cutter 32 1C2044601 CYLINDER 64 7302337 RING GEAR 1 1C2059500 HOUSING 33 7SP03010 SPRING PIN 65 1C2062100 DISTANCE PIECE 2 7CB05035 CAP BOLT M5x35 34 1C4196500 RELEASE VALVE 66 7CB05065 CAP BOLT M5x65 3 7CW1005F0 SEAL WASHER M5 35 7ORS4 O RING S4 67 7GW005 WASHER M5 36 7635 BALL BEARING 68 1C2062000 DISTANCE PIECE 37 1C4103000 BEARING GUIDE 69 7NT05030 TAPPING SCREW M5x30 38 7RNAF81510 NEEDLE BEARING 70 7SW005 SPRING WASHER M5 39
DC-16LZ 25 70RG60 O RING 49 3V0001K MOTOR HOUSING 1 1C2025700 HOUSING (DC-16LZ) 26 1C1971 RAM 50 1CL001C BRUSH HOLDER 2 70RP30 O RING P30 27 1C1972 RAM RETURN SPRING 51 1C1361A CARBON BRUSH SET 3 1C16021 SEAL PACKING SKY30 28 1C1973 DELIVERY VALVE 52 3V0001P HOLDER PIECE 4 RB-16LZ CUTTER BLOCK SET 29 1C1331 DELIVERY VALVE SPRING 53 7NS04016 TAPPING SCREW D4X16 5 7CB05015 CAP BOLT M5XM15 30 1C13352 SPRING GUIDE 54 3V0001W CONDENSER 6 7SW0005 SPRING WASHER
DC-16W DC-16W Rebar Cutter 1 1CW0001 CYLINDER (DC 16X) 28 1C16012 HOUSING 56 4V0001K SLEEVE 29 1C1616 AIR BAG 57 4V0001L FOOT 58 7CB05080 CAP BOLT M5x80 2 1CW0003 BALL BEARING 698 30 1C1620 AIR BAG NUT 3 1C1327 RAM 31 7SW0008 SPRING WASHER M8 59 7SS04005 SET SCREW M4x5 4 1C1330 RAM RETURN SPRING 32 1CM2-28 AIR BAG SET BOLT 60 4V0001D BRUSH HOLDER 5 1C13281 DELIVERY VALVE 33 1C16142 CYLINDER PACKING 61 1C1961A CARBON BRUSH SET 6 1C1331 DELIVERY VALVE SPRI
DC-20WH DC-20WH Rebar Cutter No. Part No. 1 1CM20012 No. Part No. Part Name No. Part No.
DC-25X DC-25X Rebar Cutter No. Part No. Part Name No. Part No. Part Name 1C2610 RAM 52 1C2612G BRUSH CAP No. Part No.
DC-32WH DC-32WH Rebar Cutter 30 1C2521 Return valve spring 59 7340358F Stator coil 1 1C1022601 Housing (DC-32WH) 31 1C2519 Return valve 60 7312449 Motor housing 2 1C4172100 Sub handle 32 1C4139500 Steel ball 4.5 61 7984271 Tapping screw D5x75 3 1C4172000 Collar 33 7ORS4 O ring S4 62 7SW0005 P. Washer M5 4 7PW0008 P. Washer M8 34 1C4160600 Release valve 63 7CB05045 Cap bolt M5×45 5 7SW0008 S.
