CD-M4000W/CP-M4000 sr-uUH= SERVICE MANUAL No. S9156CDM4000W MINI COMPONENT SYSTEM MODEL CD-M4000W SPEAKER SYSTEM DIGITAL AUDIO MODEL CP-M4000 9 In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used. / -. CONTENTS Page SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... VOLTAGE SELECTION .....................................
Cd-M4000W/CP-M4000 SAFETY PRECAUTION FOR SERVICE MANUAL WARNINGS THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS IMPORTANTTHATTHE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICING TO PROTECT YOUR EYES AGAINST EXPOSURE TO THE LASER BEAM.
CD-M4000W/CP-M4000 AC POWER SUPPLY CORD AND AC PLUG ADAPTOR QACCA0003AWOO BzjggK QACCL0005AWOO a 0 G-Dj 1 QACCE0008AWOO I I 1 K= QPLGA0004AWZZ QPLGA0003AWZZ FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL. SPECIFICATIONS n Tuner Frequency range FM: 88 - 108 MHz AM: 531 1,602 kHz w Cassette deck Frequency response n Amplifier MPO: 520 W (260 W + 260 W) (10 % T.H.D.
CD-M4000W/CP-M4000 n Front panel 1. Disc Tray P.Timer Set Indicator 3.On/Stand-by Button 4. Tape 2 Cassette Compartment 5. Tape 1 Cassette Compartment 6. Equalizer Mode Select Button 7. Volume Control 8. Monster Bass/Demo Mode Button (with Indicator) 9. Disc Tray Open/Close Button lO.Disc Number Select Buttons (with indicator) 11 .Disc Skip Button lZ.Tuning and Time Up Button 13.Tape 2 Reverse Play Button (with Indicator) 14.CD Button 15Tuner (Band) Button 16.Tape (1 - 2) Button 17.
CD-M4000W/CP-M4000 n Rear panel 1. FM 75 Ohms Aerial Terminal 2. FM Aerial Earth Terminal 3. AM Loop Aerial Socket 4. Span Selector Switch S.Video/Auxiliary (Audio Signal) input Sockets 6. Speaker Terminals 7. AC Power Lead 8. AC Voltage Selector 1 n Remote control 1. Remote Control Transmitter 2. Echo Level Up and Down Buttons 3. Karaoke Mode Button 4. Disc Number Select Buttons 5. CD Clear Button A 2 * 3 6. Tape 2 Record Pause Button 7.
Cd-M4000W/CP-M4000 n Speaker system 1 1. Tweeter 2. Super Tweeter 3. Midrange 4. Woofer 5. Bass Reflex Due 6. Speaker Terminals 5 4 2 3 OPERATION MANUAL System Connections n Setting the AC voltage selector n Setting the FM/AM span selector Check the setting of the AC voltage selector located an the rear panel before plugging the unit into a wall so&et. If necessary, adjust the selector to correspond to the AC power voltage used I”your area.
CD-M4000W/CP-M4000 Setting the Clock 4 Press the TUNlNGfrlME (v or A) button to adjust the hour and then press the MEMORY/SET button. . Press the TUNlNG,TlME (v or A) button once to advance the time by 1 hour. Hold it down to advance contnuousiy. Press the TUNING/TIME (v or A) button to adjust the minutes and then press the MEMORYISET button. ._ \I 1, I /3;30,:- * In this example, the clock is set for the 24.hour CO:001 disolav. Press the ON/STAND-BY button to turn the power on. .
CD-M4000W/CP-M4000 Troubleshooting Chart Many potential problems can be resoived by the owner without calling a service technicran. If something is wrong with this product, check the following before calling your authorn?d SHARP dealer or service centre. n General Symptom . The clock IS not on time. . Possible cause Did a power failure occur? Reset the n Cassette deck Symptom . Cannot record. . Cannot record tracks with proper sound quality. l Ca nno t l Sound skipping.
CD-M4000W/CP-M4000 DISASSEMBLY Caution on Disassembly Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance: 1. Take cassette tape and compact disc out of the unit. 2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit. 3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit.
CD--M4000W/CP-M4000 Clamp Lever CD Player Unit (Top View) Cam Gear Rib Figure 10-l (E3) x1-y b w Figure 1 O-4 urntable Figure 1 O-2 Figure 10-5 (Nl) x 3 (Push iPush 1 Figure 1 O-3 Figure 10-6
CD-M4000W/CP-M4000 Mechanism Figure 1 l-l Figure 11-2 &moxAss! Net . . . . . . . . . . . . . . . . . . . . . . . 2. Catching Holder . . . . . (A2) x4 3. Screw ..................... (A3) x4 Front Panel, 11-5 2 Super Tweeter 1. Screw ..................... (Bl) x2 3 Woofer 1. Screw ..................... (Cl) x4 1 l-5 4 Tweeter 1. Screw ..................... (Dl) x4 11-5 5 Midrange 1. Screw .....................
CD-M4000W/CP-M4000 REMOVING AND REINSTALLING .THE MAIN TART;S TAPE MECHANISM SECTION TAPE 2 Perform steps 1 to 7 and 9 of the disassembly method to remove the tape mechanism. How to remove the record/playback and erase heads (TAPE 2) (See Fig. 12-I) 1. When you remove the screws (Al) x 2 PCS., the recording/ playback head and three-dimensional head of the erasing head can be removed. Erase Head How to remove the playback head (TAPE 1) (See Fig. 12-2) 1. When you remove the screws (Bi) x 2 PCS.
CD-M4000W/CP-M4000 CD MECHANISM SECTION CD Loading Motor Perform steps 1, 2, 3, 12, 13, 14 and 15 of the disassembly method to remove the CD mechanism. How to remove the CD loading motor (See Fig. 13-1) 1. Bend the hooks (Al) x 5 PCS., to remove the CD loading motor. 2. Remove the drive belt (A2) x 1 pc. Figure 13-1 How to remove the pickup (See Fig. 13-2) 1. Remove the stop washer (Bl) x 1 PC., to remove the gear (B2) x 1 pc. 2. Remove the screws (B3) x2 PCS., to remove the shaft (84). 3.
CD-M4000W/CP-M4000 . FM RF Signal generator: 1 kHz, 40 kHz dev., FM modulated TUNER SECTION fL: Low-range frequency fH: High-range frequency l AM IF/RF Signal generator: 400 Hz, 30%, AM modulated Test Stage Frequency Frequency Display AM IF 450 kHz AM Band Coverage AM Tracking 990 kHz *l . Input: Antenna *2.
CD-M4000W/CP-M4000 TEST M,ODE Setting the test mode Any one of test mode can be set by pressing several keys as follows. + + TEST:CD operation test l Function:-CD test mode. -Enter test mode. OPEN/CLOSE operation is using manual. c~~77, ’ IL isn’t done ccc+> buttons’make pick’s slide possible. <> key input. Do TOC IL. Do normal play When these following key is input into PLAY key, track number can be appoint directly <> key input Laser ON.
CDh/l4000W/CP-M4000 Standard Specification of Stereo System Error Message Display Contents Error Contents Display Output while Device Protection Operation ‘PROTECT Notes 00: While in Protect Circuit Operate 01: Over Current Detection 02: DC Detection 03: TAPE Mechanism Error ‘E R-TA**’ 00: Tape Mechanism Error 01: Initial Error 02: 03: CDIVCD Pickup Mechanism Error ‘ER-CD**’ 00: Pickup Mechanism Error 01: PU-IN SW Detection NG 02: 03: CD Changer Mechanism Error ‘ER-CD**’ 10: Changer Error 11:
CD-M4000W/CP-M4000 TO DISPLAY SECTION c 61 CE 62 CL - 63 DI 64 DO 65 wmo 6 VRES 6 DRF ICI LC78645E CD SERVO CONSTANT VOLTAGE SW4 PICKUF IN Figure 17 BLOCK DIAGRAM (i/3) -17-
+B4 f- AM LOOP ANTENNA ICKl M65656SP MIC AMP. JKl vr, I - - I 4.
CD-M4000W/CP-M4000 FL701 FL DISPLAY JOG701 RX701 II - II y-+B5 -I - SW701 -SW703 sw709-SW717 SW722-SW734 IC701 (l/2) _IXO46OAW _ _. II S Y S T E M M I C R O C O M P U T E R -“--El‘1 / I ‘ “& +B5 ’ 4.1943 MHz SP. DET. 1 Q901.
CD-M4000W/CP-M4000 .---e---w CD SER” O PWB-C PICKUP-UNIT-z--l I r-----~----~--. )) CD SIGNAL ]VCC 1 VREF E *“1 EC E I - LASER DRIVER I C ~ m 2 d Y J 1 2 3 4 5 6 7 6 Cl L 11 1 I t i L--------I ^ ._ I I III’ E I,/ / 1111 I PUIN GND Y-- I NP3 F L I I// I I...Fk=L-w G H l NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
CD-M4000W/CP-M4000 $ I I[ WRQ, DRF, 9 CE=@ DoI @ n, h CNPT ..- _ 2TtNi E ICl ’ C78645E hrrs\Ih ASDFIN ASDACK ASLRCK 1 GMOUT EFLG c51 I 0.022 T R-CH, , AGND 8 L-CH _ - DGND- yc-II- - , +5v _ 5 ,C42 ’ I3.01 +5v _ 6 1 r- f53trwu I CNP; C48 D.022 +I- m KTC%03 Y l The numbers @ to @ are waveform numbers shown in page 40.
CDrM4000W/CP-M4000 IC601 LC75341 AUDIO PROCESSOR r -- l NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
CD-M4000W/CP-M4000 __-------- ~__-_--_------_-__-_----_I) w > N DD FM SIGNAL PLAYBACK SIGNAL RECORD SIGNAL CD SIGNAL VIDEO SIGNAL / MAIN PWB-~(l/z) ( -_---_-_-_-_-_ CNPGD1---I 1 7 8 9 10 Figure 23 SCHEMATIC DIAGRAM (4/l 0) -23- 11 12 I
CDiM4000W/CP-M4000 NSPLAY PWB-Bl A B C MICRC D IC704 KIA4558P OPE AMP. E F -- G H l : NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
CD-M4000W/CP-M4000 II 3 R7W ,“ / I I I i” i i i i >K INPUTiOUTPUTEXPANDER 7 8 9 10 Figure 25 SCHEMATIC DIAGRAM (6/l 0) - 25 - 11 12 I
CD;M4000W/CP-M4000 .-_-__-------__-__-__ ----P-F_- POWER AMP II_-_-_ POWER PWB-Di Ad -------_. l NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
CD-M4000W/CP-M4000 .---- .--_-____------* FM SIGNAL .
CD-*iil4000W/CP-M4000 1 ------- ,-P-P--_-_ so301 FM ANTENNA TERMINAL -----_-_ MAIN PWB-A (2/2) r- A c314 0.0047 ---I? c315 0.0047 ^^.” ^^^^ D305,DS1SSW FM FRONT END - 3 R316 (fS 47K AM SIGNAL I - 22P R309 (WI iOK CF303 FM SIGNAL _., I -e s IC302 LC72131 PLL(TUNER‘ D E F IC303 LA1 8328 IF DET./FM MPX./AM IF FM - G .I H l NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
CD-M4000W/CP-M4000 MIC PW@-H / bD MIC SIGNAL I I ! ---.--~--~-‘ ----------------------------------- l NOTES ON SCHEMATIC DIAGRAM can be found on page 39. Figure 29 SCHEMATIC DIAGRAM (IO/lo) MAIN PWB P30 6-A 7 a 9 Figure 29 WIRING SIDE OF P.
TO MIC PWB P29 12-G TO CD SERVO PWB P36 5-A 2345678910 -I>I>I>T> A >3o3fl3:a3fl B C r FM 75 OHM! so301 FM ANTENNA TERMINAL L- GND D AM LOOP ANTENNA E $! SPAN SELECTOR 9 kHdf i0 kHz r - - R606 g - 2 - L10 kHd’100 kHz F R613e3 l - - e - G ----i%L 1 H L ~ 1 2 3 4 ,I Figure 30 WIRING SIDE OF P.W.
CD-M4000W/CP-M4000 TO DISPLAY PWB P33 11-A 3122 ,--------------------------------I I I I I I I I I I R156 EEi -IF+ 40 R158 R146 EE‘ *‘ -I-4’ 42 E33R132 ‘ u&L..TV” - C14Om -jtC124 + R142B + -ii-C136 t--.-. 3 s mR126 j : 102 R124 lcllt m .). , CNS102 -___ -___ EERlO5 - - 1 EElR?o6 -II-c154 11-F/ IP37 TA:: 2 RECORD/PLAYBACK ERASE HEAD ---I P37 10-F/ FROM TAPE 1 PLAYBACK HEAD -+-%607--f l -k-C621 -ii-C609 + +- C625 C629 l . cd59 ’ - ----.
DISPLAY PWB-Bl CNS CNS P34 3-G tflcs713 S7025 . ’ J . CNP702 r ,-------2 ‘ q%702 J&q MONSTER BASS PWB-B3 TO TAPE f-,Bl704 , MEC@;‘SM i31k ------_---- ------ -----------_-----_- 1 2 3 4 Figure 32 WIRING SIDE OF P.W.
CD-M4000W/CP-M4000 TO MAIN PWB P31 9-A j5Fzi-j t FC701 1 IIII,IIIIIII1,/,,,,,,,/2, ---------n701---R~27e .------------------ R728= - .._ : ., :. I - _‘ - .: r-7 I t ‘L-: 1 I rilY”rn %! R789m 788EE[ 787m Fi768m I ss: “ & I I k II .r7,-v, I\-b-r-b LL6ciccrra . zz .-I .A L--J LED722 R76483 R763ttJ R765ffl . I -, ., STAND-BY . * l . . l J EE RD03 r - 7 ’ ‘ -: ‘SW723 $ * JTAPE - EEI D36f3 Dl3B LED702 N716 &U.+LIZER -.\ ‘+ .,’ I -_J SW734 .TUNER r--i I ,-\ I I ‘. -,’ I SK22 .w...
CD-M4000W/CP-M4000 TRANSFORMER PWB-D3 1 f I AC POWER SUPPLY CORD AC I 1 Oil 27/220/ 230-240 V.50160 Hz COLOR TABLE 1 /VL i VIOLET 1 I T801 : POWER , TRANSFORMER HEADPHONES PWB-B2 I I I / I-- -----1 i JK670 HEADPHONES ; --- c~q!.--~ ----- 1 fk5-J I 1 2 3 4 Figure 34 WIRING SIDE OF P.W.
CD-M4000W/CP-M4000 MD01 FAN MOTOR BR CNS904 J t + Cf 0908~---+--- 1 . I ,mw, P3, 7-H CNS903 8’ +-- I_ -i-- --iT-- I II$ I T--- i I-7 - ; Bl903 R949 I + ++ * C946 D913 Fl950+ c952 i I I ++w R943e 1234 7 8 I CNS902 10 9 Figure 35 WIRING SIDE OF P.W.
$D-M4000W/CP-M4000 P32 1-B FROM DISPLAY PWB P30 4-A FROM MAIN PWB / CD SERVO PWB-C / / PICKUP UNIT(306) j CNSBA CNSBB l CNSlA CNSll CNS2A CNS: The numbers @ to @ are waveform numbers shown in page 40 1 I 2 I I 3 4 Figure 36 WIRING SIDE OF P.W.
CD-M4000W/CP-M4000 TAPE MECHANISM PWB-F SOLENOID SOLENOID jTAPdlJ PLAYBACK HEAD ITAPE2/ RECORDIPLAYBACWERASE HEAD P31 12-D FROM MAIN PWB P31 12-F TO MAIN PWB A 7 M3 CD LOADING MOTOR PWB-E a 9 10 Figure 37 WIRING SIDE OF P.W.
CD-iVi4000W/CP-M4000 VOLTAGE - 38 -
CD-M4000W/CP-M4000 NOTES ON SCHEMATIC DIAGRAM 9 The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given. 1. In the tuner section, indicates AM indicates FM stereo 2. In the main section, a tape is being played back. 3. In the deck section, a tape is being played back. ( ) indicates the record state. 4. In the power section, a tape is being played back. 5. In the CD section, the CD is stopped.
CD-M4000W//CP-M4000 WAVEFORMS OF CD CIRCUIT Q ICl@ Q Cl@ Q ICI@ Q lCl@ Q Cl @ CH4 @ ICl @I . ..~...~...,~,IIII.,.l.l....~...I..,.,.,,,,,,.,.,, @ Cl @ $ DRF @ ICl @ 40- : cum” Hold’on : 0.
CD-M4000W/CP-M4000 TROUBLESHOOTING When the CD does not function When the CD section does not operate when the objective lens of the optical pickup is dirty, this section may not operate. Clean the objective lens, and check the playback operation. When this section does not operate even after the above step is taken, check the following items. Remove the cabinet and follow the trouble shooting instructions..
CD-M4000W//CP-M4000 ‘,‘. : :.(I) ,Focus-HF system.check. Although a CD is inserted and the cover is closed, “NO DISC” is displayed. r- Press the OPEN/CLOSE switch (SWl) without inserting a disc, and try starting the playback operation. Figure 42-1 c I 1. Does the pickup move to the PICKUP-IN Switch (SW4) oosition ? No Sled motor (MZ). I- 2. Does the focus (lens) move up and down ? (Waveform drawing Figure 42-l) t-4 No Check the focus peripheral circuit. I No 3. Is the laser lit ? No 4.
CD-M4000W/CP-M4000 If the waveform shown in Figure 43-1 appears and soon after NO DISC appears ? “Initialization” is possible, but play is not possible ? Yes 1 1 Yes t The tracking servo is not activated. Check the peripheral circuits at pins 14, 15 and 20 on IC1, and CNSl A/B. -) A normal jump operation cannot be completed or the beginning of the track cannot be found. Check the around pin 20 on ICl. No v “Initialization” is not possible. I Data cannot be read. Check the VCO-PLL system.
CD-iu14000W//CP-M4000 When a disc is loaded, start play operation. I The HF waveform is normal, but the TOC data cannot be read. 1 Check the PDO waveform. (Figure 44-l) ix3 CH4 0.W” 0.W” Check around pins 73-78 on ICl. Figure 44-1 The HF waveform is normal and the time is displayed normally, but no sound is produced. Or the sound has dropouts. No & There are too many error flags on a damaged disc which makes error correction impossible. 1. When playing at normal speed.
CD-M4000W/CP-M4000 FUNCTION TABLE OF IC ICl VHiLC78645E-1: CD Servo (LC78645E) (l/2) For slice level 8 FIN2 Input - B+D signal input terminal. 9 TIN1 Input - E signal input terminal. IO TIN2 Input - F signal input terminal. 11 VREF output 12 REFI Input RFVDD/2 - 13’ FE output 14 TEC 15% TE 16 RFMON 17 JR-K 18 ADAVDD 19 ADAVSS VREF voltage output terminal. Reference supply setting terminal. FE signal monitor terminal.
CD-M4000W//CP-M4000 lC1 1 VHiLC78645E-1: CD Servo (LC78645E) (2/2) enera purpose lnpu output terminal 7. set it as the input terminal and open 1 LDD / Output / ~~ - In this unit, the terminal with asterisk mark (*) is (open) terminal which is not connected to the outside. Be sure to supply the same potential to each power terminal.
CD-M4000W/CP-M4000 ICl VHiLC78645E-1: CD Servo (LC78645E) E.
CDhIl4000W//CP-M4000 IC7pl RH-iX0460AWZZ: System Microcomputer (llX0460AW) (i/2) 8 j P31 9 P30 / DRF WRQ 20 P24 CD CE output CD DSP CE output. 21 P23 CE output CE output. 22 P22 CLK output Clock output. Data output. I Input CD RF level detection. Input CD DSP write request. 23 P21 DI output 24 P20 DO 25 AVSS AVSS Input - Analog ground. 26 AN17 o/c SW Input CD open/Close switch. DISC NO SW Input CD disc number switch.
CD-M4000W/CP-M4000 IC701 RI+iX0460AWZZ: System Microcomputer (IX0460AW) (2/2) j Pl15 57 58 / P114 Input MIC SW / LCKO 1 1 Mic switch. Output 1 LED driver Ick. 59 I PI13 1 DISTOUT 1 Output 1 D e s t i n a t i o n o u t p u t . 60 1 FIP39 t NO USE 1 OUtDUt 1 61 1 FIP38 I KARAOKE LATCH I I FIP32 I P22 I Output / F L d i s p l a y d r i v e r .
CD;M4000W//CP-M4000 IC6pl VHiLC75341bl: Audio Processor (LC75341) +- -* i E LOUT 4 ’ LBASS 0.1 UF LTRE LIN 5 h -+ : F l - : I1 ROUT g RBASS O.
CD-M4000W/CP-M4000 ICKl VHjM65856SF1: Mic Amp. (M65856SP) (l/2) Input - Microphone SW L: MIC OFF, H: MIC ON 1 MIC SW 2 MCLKCONT 3 VALC 4 MlCl IN 5* ALCl 6* MlClNFlN Input 7’ MlCl OUT output 8 MICI VOLIN Input Microphone 1 volume input. To connect capacitor to reduce noise generated at time of volume change. 9 MIC2 IN Input Microphone 2 input. To connect MIC 2.
Cd-M4000W//CP-M4000 Et<1 VHiM65856SP-1: Mic Amp. (M65856SP) (2/2) Pin No. Port Name Input/Output Function Monaural input for external KEYCONTROL IC. Input/Output interface terminal for external KEYCONTROL IC. 33+ KEYCONIN 34’ SOURCEOUT output 3.6 R OUT output Rch mixing output. 36 L OUT Lch mixing output. 37 VCF IL output - 38* PSI Input Phase shift input 1. Determines a constant at time of phase shift. 39’ PS2 Input Phase shift input 2.
CD-M4000W/CP-M4000 FL DISPLAY FL701 VVKBJll LM02Ti : FL Display 11G 6’ IOG Sl d Si q Sl ( , gf
CD-M4000W/CP-M4000 SHARP COPYRIGHT @ 2001 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.