User Manual
Table Of Contents
- PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
- WARNING TO SERVICE PERSONNEL
- MICROWAVE MEASUREMENT PROCEDURE
- FOREWORD AND WARNING
- PRODUCT DESCRIPTION
- GENERAL INFORMATION
- OPERATION
- TROUBLESHOOTING GUIDE
- TEST PROCEDURES
- [1] Procedure A: MAGNETRON ASSEMBLY TEST
- [2] Procedure B: POWER TRANSFORMER TEST
- [3] Procedure C: HIGH VOLTAGE RECTIFIER TEST
- [4] Procedure D: HIGH VOLTAGE CAPACITOR TEST
- [5] Procedure E: THERMAL CUT OUT TEST
- [6] Procedure F: SECONDARY INTERLOCK SWITCH TEST
- [7] Procedure F: PRIMARY INTERLOCK SYSTEM TEST
- [8] Procedure G: MONITOR SWITCH TEST
- [9] Procedure H: BLOWN MINITOR FUSE TEST
- [10] Procedure I: NOISE FILTER TEST
- [11] Procedure J: CONTROL PANEL ASSEMBLY TEST
- [12] Procedure L: RELAY TEST
- [13] Procedure M: FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
- TOUCH CONTROL PANEL ASSEMBLY
- PRECAUTIONS FOR USING LEAD-FREE SOLDER
- COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
- [1] WARNING
- [2] OUTER CASE REMOVAL
- [3] POWER TRANSFORMER REMOVAL
- [4] HIGH VOLTAGE RECTIFIER ASSEMBLY AND HIGH VOLTAGE CAPACITOR REMOVAL
- [5] MAGNETRON REMOVAL
- [6] CONTROL PANEL ASSEMBLY REMOVAL
- [7] OVEN LAMP AND LAMP SOCKET REMOVAL
- [8] POSITIVE LOCK CONNECTOR (NO-CASE TYPE) REMOVAL
- [9] ANTENNA MOTOR REMOVAL
- [10] COOLING FAN MOTOR REMOVAL
- [11] POWER SUPPLY CORD REPLACEMENT
- [12] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
- [13] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
- [14] DOOR PARTS REMOVAL
- [15] ANTENNA MOTOR SHAFT REPLACEMENT
- [16] INSTALLATION OF CERAMIC SHELF
- CIRCUIT DIAGRAMS
- Parts List
R21LCF
7 – 1
R21LCF
Service Manual
CHAPTER 7. TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of
trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the "Test Procedure "section.
IMPORTANT:
If the oven becomes inoperative because of a blown monitor fuse,
check the monitor switch, primary interlock relay (RY1), door sensing
switch and secondary interlock switch before replacing the monitor
fuse. If monitor fuse is replaced, the monitor switch must also be
replaced. Use part FFS-BA033WRKZ as an assembly.
IMPORTANT:
Whenever troubleshooting is performed with the power supply cord
disconnected. It may in, some cases, be necessary to connect the
power supply cord after the outer case has been removed, in this
event,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that the leads remain isolated from other components and
oven chassis by using insulation tape.
6) After that procedure, reconnect the power supply cord.
When the testing is completed,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect the leads to the primary of the power transformer.
5) Reinstall the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions.
[1] TROUBLESHOOTING CHART
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
TEST PROCEDUR E
CON DITIO N PROBLEM
POSSIBLE CASE
AND
DE F E CT IV E PAR T S
Home fuse or circuit breaker blows when
powercordis pluggedintowalloutlet.
Monitor fus e blows when power cord is
plugged into wall outlet.
Oven lamp does not light, and fan motor
and antenna motor do not operate.
O ven does not go into cook cycle when
Light Up Dial turned.
O ven s eems to be operating but little or
no heat is produced in oven load. (F ood
incompletely cooked or not cooked at all
at end of cook cycle.)
Oven goes into a cook cycle but
extremely uneven hea ting is produced in
oven load (food).
OFF
CONDITION
C OOKING
CONDITION
MAG N E TR ON
POWER TRANSFORMER
H .V. R E CTIFIE R AS S E MBL Y
HIG H V OL T AG E CAP ACIT O R
THE R MAL CUT -OUT
SEC O NDAR Y INT E R L OC K S W IT C H
PRIMARY INTERLOCK SYSTEM
MO NITOR S WITC H
MO NITOR FU S E
NOIS E FILTE R
CONTROL PANEL
RELAY (RY2)
FOIL PATTURN ON P.W.B.
LOW VOLTAGE
WR ONG OPE R ATION
DIRT Y O V EN CAV IT Y
SHORTED IN POWER CORD
OVE N LAMP OR S OCKE T
COOLING FAN MOTOR
ANTE NNA MOTOR
S H O R T O R O P E NE D W IR IN G
ABCDE FFGHI JKL
RE RE RE RE RE
CK CK CK