Loveland Fire/Rescue Pumper Production Specification Table of Contents LIABILITY INSURANCE ........................................................................................................................................................ 11 INTERNET IN-PROCESS SITE ............................................................................................................................................ 11 VEHICLE STABILITY SUPPLIED WITH CAB/CHASSIS ...................................................
Loveland Fire/Rescue Pumper Production Specification CAB PAINT EXTERIOR ........................................................................................................................................................ 24 CAB PAINT MANUFACTURER ............................................................................................................................................ 24 CAB PAINT PRIMARY/LOWER COLOR .......................................................................................
Loveland Fire/Rescue Pumper Production Specification MIDSHIP PUMP GEARBOX DROP ..................................................................................................................................... 34 MIDSHIP PUMP LOCATION C/L SUCTION ........................................................................................................................ 34 PUMP SHIFT CONTROLS ......................................................................................................................
Loveland Fire/Rescue Pumper Production Specification FRAME CLEAR AREA .......................................................................................................................................................... 43 FRAME PAINT ...................................................................................................................................................................... 43 FRONT BUMPER .........................................................................................
Loveland Fire/Rescue Pumper Production Specification STEP TRIM ........................................................................................................................................................................... 50 INTERIOR DOOR TRIM ....................................................................................................................................................... 50 DOOR TRIM KICKPLATE ................................................................................
Loveland Fire/Rescue Pumper Production Specification ALTERNATOR ...................................................................................................................................................................... 58 BATTERY CONDITIONER ................................................................................................................................................... 58 BATTERY CONDITIONER DISPLAY ...............................................................................
Loveland Fire/Rescue Pumper Production Specification CHASSIS MODIFICATIONS ................................................................................................................................................. 68 LUBRICATION AND TIRE DATA PLATE ............................................................................................................................. 68 VEHICLE DATA PLATE ............................................................................................................
Loveland Fire/Rescue Pumper Production Specification EXTERIOR COMPARTMENT DOORS ................................................................................................................................ 79 ROLL-UP DOOR CONSTRUCTION - ROBINSON (ROM) .................................................................................................. 79 BODY HEIGHT MEASUREMENTS ..................................................................................................................................
Loveland Fire/Rescue Pumper Production Specification TWO STAGE FIRE PUMP .................................................................................................................................................. 100 TWO STAGE TRANSFER VALVE...................................................................................................................................... 101 UNDERWRITERS LABORATORIES FIRE PUMP TEST ....................................................................................
Loveland Fire/Rescue Pumper Production Specification RIGHT SIDE RUNNING BOARD – HOSE WELL ............................................................................................................... 118 PUMP ENCLOSURE ACCESS DOOR - LEFT SIDE UPPER ............................................................................................ 118 PUMP ENCLOSURE ACCESS DOOR - RIGHT SIDE UPPER .........................................................................................
Loveland Fire/Rescue Pumper Production Specification LIABILITY INSURANCE Bidder shall furnish with the bid a certificate of insurance for; Workman's Compensation and Employer's Liability Insurance covering all employees. General Liability each occurrence of $1,000,000.00, General Aggregate of $2,000,000.00 including Products Completed / Operations Aggregate. Personal Injury of $1,000,000.00, Fire damage of $50,000.00 and Medical expense of $10,000.00. Automobile liability of $1,000,000.
Loveland Fire/Rescue Pumper Production Specification LOAD DISTRIBUTION The apparatus manufacturer shall calculate the load distribution for the apparatus, and that load distribution plan shall be delivered with the fire apparatus. The manufacturer shall engineer the fire apparatus to comply with the gross axle weight ratings (GAWR), the overall gross vehicle weight rating (GVWR), and the chassis manufacturer’s load balance guidelines.
Loveland Fire/Rescue Pumper Production Specification CONSTRUCTION DOCUMENTATION The contractor shall supply, at the time of delivery, at least one (1) copy of the following documents: The manufacturers record of apparatus construction details, including the following information: 1) Owner’s name and address 2) Apparatus manufacturer, model, and serial number 3) Chassis make, model, and serial number a) GAWR of front and rear axles and GVWR b) Front tire size and total rated capacity in pounds (kilograms) c)
Loveland Fire/Rescue Pumper Production Specification OPERATIONS AND SERVICE DOCUMENTATION The contractor shall deliver with the fire apparatus at least two (2) sets of complete operation and service documentation covering the completed apparatus as delivered and accepted. The documentation shall address at least the inspection, service, and operations of the fire apparatus and all major components thereof.
Loveland Fire/Rescue Pumper Production Specification STATEMENTOF EXCEPTIONS The contractor shall deliver with the fire apparatus either a certification that the apparatus fully complies with all requirements of this standard or, alternatively, a Statement of Exceptions specifically describing each aspect of the completed apparatus that is not fully compliant with the requirements of this standard at the time of delivery.
Loveland Fire/Rescue Pumper Production Specification A final Body Manufacturer’s certification of the GVWR or GCWR, along with a certification of each GAWR, shall be supplied on a label affixed to the vehicle. Equipment Allowance lb. kg. 2,000 910 Apparatus Type Storage Areas Apparatus Size Pumper Fire Apparatus Equip. minimum of 40 cu ft Less than 250 cu ft (1.1 cu mt) of enclosed ( 7 cu mt) compartmentation. compartment space Hose minimum of 30 250 cu ft (7 cu mt) 2,500 1,135 cu ft (0.
Loveland Fire/Rescue Pumper Production Specification LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST The vehicles low voltage electrical system shall be tested and certified by the manufacturer. The certified test results shall be delivered with the completed vehicle. Tests shall be performed when the air temperature is between 0°F and 110°F (– 18°C and 43°C). TEST SEQUENCE The following three (3) tests shall be performed in the order in which they appear below.
Loveland Fire/Rescue Pumper Production Specification LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST DOCUMENTATION The manufacturer shall deliver the following with the fire apparatus: 1) Documentation of the electrical system performance tests 2) A written electrical load analysis, including the following: a) The nameplate rating of the alternator b) The alternator rating c) Each of the component loads specified that make up the minimum continuous electrical load d) Additional electrical loads that, when
Loveland Fire/Rescue Pumper Production Specification The foam system is then operated at the corresponding foam percent setting, flow rate, and pressure as recommended by the foam proportioning system manufacturer. A test sample is the collected at an adequate distance downstream from the foam proportioner being tested. When the test sample has been collected its conductivity is measured and recorded by the Testing Official.
Loveland Fire/Rescue Pumper Production Specification STRUCTURAL WARRANTY - TEN (10) YEARS The body shall be free of structural or design failure or workmanship for a period of ten (10) years, or 100,000 miles whichever occurs first, starting thirty (30) days after the original invoice date.
Loveland Fire/Rescue Pumper Production Specification DELIVERY AND DEMONSTRATION The contractor shall be responsible for the delivery of the completed unit to the Loveland Fire & Rescues location.
Loveland Fire/Rescue Pumper Production Specification MODEL The chassis shall be a Metro Star model. The cab and chassis shall include design considerations for multiple emergency vehicle applications, rapid transit and maneuverability. The chassis shall be manufactured for heavy duty service with the strength and capacity to support a fully laden apparatus, one hundred (100) percent of the time. MODEL YEAR The chassis shall have a vehicle identification number that reflects a 2010 model year.
Loveland Fire/Rescue Pumper Production Specification CAB STYLE The cab shall be a custom, enclosed model, built specifically for use as an emergency response vehicle by a company specializing in cab and chassis design for all emergency response applications. The cab shall be manufactured for heavy-duty service utilizing superior strength and capacity for the application of protecting the occupants of the vehicle. The cab shall be of a modular design offering improved strength, durability and reduced weight.
Loveland Fire/Rescue Pumper Production Specification The first step for the driver and officer area shall measure approximately 10.88 inches deep X 31.50 inches wide. The intermediate step shall measure approximately 8.63 inches deep X 33.00 inches wide. The height from the first step to the intermediate step and the intermediate step to the cab floor shall not exceed 11.00 inches. The first step for the crew area shall measure approximately 10.88 inches deep X 21.50 inches wide.
Loveland Fire/Rescue Pumper Production Specification CAB PAINT PRIMARY/LOWER COLOR The primary/lower paint color shall be PPG FBCH 910784 red CAB PAINT WARRANTY The cab and chassis shall be covered by a limited manufacturer paint warranty which shall be in effect for ten (10) years from the first owner’s date of purchase or in service or the first 100,000 actual miles, whichever occurs first.
Loveland Fire/Rescue Pumper Production Specification CAB TEST INFORMATION The cab shall have successfully achieved survival of the International crash test ECE-29, Addendum 28, Revision 1 as indicated below. As part of the ECE regulation 29 test, the frontal area of the cab is struck by a 3,700 pound pendulum weight. The weight is brought back to a sixty degree angle and then the weight is released and allowed to swing forward, imparting some 32,600 pounds foot of force to the cab front face.
Loveland Fire/Rescue Pumper Production Specification DATA RECORDING SYSTEM The chassis shall have a Weldon Vehicle Data Recorder system installed. The system shall be designed to meet NFPA 1901 and shall be integrated with the Weldon Multiplex electrical system.
Loveland Fire/Rescue Pumper Production Specification ENGINE The power plant for the vehicle shall offer a high pressure performance, turbo charged engine which shall feature a high pressure common rail fuel system. This system shall be coupled with a proven Holset turbo which delivers outstanding performance at ratings up to 425 HP.
Loveland Fire/Rescue Pumper Production Specification AUXILIARY ENGINE BRAKE CONTROL An engine compression brake control device shall be included. The electronic control device shall monitor various conditions and shall activate the engine brake only if all of the following conditions are simultaneously detected: • A valid gear ratio is detected. • The driver has requested or enabled engine compression brake operation. • The throttle is at a minimum engine speed position.
Loveland Fire/Rescue Pumper Production Specification ENGINE FAN DRIVE The engine cooling system fan shall incorporate a thermostatically controlled, Horton clutched type fan drive. When the clutched fan is disengaged it shall facilitate improved vehicle performance, cab heating in cold climates, and fuel economy. The fan clutch design shall be fail safe so that if the clutch drive fails the fan shall engage to prevent engine overheating due to the fan clutch failure.
Loveland Fire/Rescue Pumper Production Specification ENGINE COOLANT The cooling package shall include Extended Life Coolant (ELC). The use of ELC provides longer intervals between coolant changes over standard coolants providing improved performance. The coolant shall contain a 50/50 mix of ethylene glycol and de-ionized water to keep the coolant from freezing to a temperature of -34 degrees F.
Loveland Fire/Rescue Pumper Production Specification ENGINE EXHAUST SYSTEM The exhaust system shall include a diesel particulate filter and a diesel oxidation catalyst to meet current EPA standards. The system shall utilize 0.065 inch thick stainless steel exhaust tubing between the engine turbo and the diesel particulate filter. This section of the exhaust system shall be wrapped with a thermal cover in order to retain the necessary heat for system regeneration.
Loveland Fire/Rescue Pumper Production Specification TRANSMISSION FEATURE PROGRAMMING The EVS group package number 127 shall contain the 198 vocational package in consideration of the duty of this apparatus as a Pumper. This package shall incorporate an automatic neutral with selector override. This feature commands the transmission to neutral when the park brake is applied, regardless of drive range requested on the shift selector.
Loveland Fire/Rescue Pumper Production Specification TRANSMISSION COOLING SYSTEM The transmission shall include an air to oil cooler integrated into the lower portion of cooling package. The transmission cooling system shall meet all transmission manufacturer requirements. The transmission retarder application shall feature a separate water to oil cooling system consisting of a tube bundle cooler installed into the transmission hydraulic circuit to provide additional cooling for the retarder.
Loveland Fire/Rescue Pumper Production Specification PUMP SHIFT CONTROL PLUMBING Air connections shall be provided from the air supply tank to the pump shift control valve and from the pump shift control valve to the frame mounted bracket. The frame mounted bracket shall include labeling identifying the pump and road connection points with threaded .0375 NPT fittings for attaching the customer installed pump. The air supply shall be pressure protected from service brake system.
Loveland Fire/Rescue Pumper Production Specification FUEL TANK FILL PORT The fuel tank fill ports shall be offset with the right fill port located in the forward position and the left fill port located in the middle position of the fuel tank. FRONT AXLE The front axle shall be a Meritor Easy Steer Non drive front axle, model number MFS-20. The axle shall include a 3.74 inch drop and a 71.00 inch king pin intersection (KPI). The axle shall include a conventional style hub with a standard knuckle.
Loveland Fire/Rescue Pumper Production Specification STEERING COLUMN/ WHEEL The cab shall include a Douglas Autotech steering column shall be a seven (7) position tilt and 2.25 inch telescopic type with an 18.00 inch steering wheel located on the left side of the cab designating the driver’s position. The steering wheel shall be covered with black absorbite padding. The steering column shall contain a horn button, self-canceling turn signal switch, four-way hazard switch and headlamp dimmer switch.
Loveland Fire/Rescue Pumper Production Specification REAR AXLE WARRANTY The rear axle shall be warranted by Meritor for two (2) years with unlimited miles under the general service application. Details of the Meritor warranty are provided on the PDF document attached to this option. REAR AXLE DIFFERENTIAL LUBRICATION The rear axle differential shall be lubricated with oil. REAR WHEEL BEARING LUBRICATION The rear axle wheel bearings shall be lubricated with oil.
Loveland Fire/Rescue Pumper Production Specification TIRE PRESSURE INDICATOR There shall be a voucher provided with the chassis for a pop up style tire pressure indicator at each tire valve stem. The indicator shall provide visual indication of pressure in the specific tire. The tire pressure indicators shall be redeemed upon the vehicle manufacturer’s receipt of the voucher for installation by the customer. FRONT WHEEL The front wheels shall be Alcoa hub piloted, 22.50 inch X 12.
Loveland Fire/Rescue Pumper Production Specification BRAKE SYSTEM A rapid build-up air brake system shall be provided. The air brakes shall include a two (2) air tank, three (3) reservoir system with a total of 4152 cubic inch of air capacity. A floor mounted treadle valve shall be mounted inside the cab for graduated control of applying and releasing the brakes. An inversion valve shall be installed to provide a service brake application in the unlikely event of primary air supply loss.
Loveland Fire/Rescue Pumper Production Specification PARK BRAKE CONTROL A Meritor-Wabco manual hand control push-pull style valve shall operate the parking brake system. The control shall be yellow in color. The parking brake actuation valve shall be mounted on the left hand dash to the right of the steering column within easy reach of the driver.
Loveland Fire/Rescue Pumper Production Specification AIR SUPPLY LINES A dual air system plumbed with color coded reinforced nylon tubing air lines shall be installed on the chassis. The primary (rear) brake line shall be green, the secondary (front) brake line red, the parking brake line orange and the auxiliary (outlet) will be blue. Brass compression type fittings shall be used on the nylon tubing. All drop hoses shall include fiber reinforced neoprene covered hoses.
Loveland Fire/Rescue Pumper Production Specification FRAME WARRANTY The frame and cross members shall carry a limited lifetime warranty to the original purchaser. The warranty shall include conditional items listed in the detailed warranty document which shall be provided upon request. FRAME CLEAR AREA The chassis frame shall be left clear of chassis mounted components inside or outside the frame rails within the first 30.00 inches behind the cab to allow space for OEM installed components.
Loveland Fire/Rescue Pumper Production Specification FRONT BUMPER APRON The 18.00 inch extended front bumper shall include an apron constructed of 0.19 inch thick embossed aluminum tread plate. The apron shall be installed between the bumper and the front face of the cab affixed using stainless steel bolts attaching the apron to the top bumper flange. MECHANICAL SIREN The front bumper shall include an electro mechanical Federal Q2B™ siren, which shall be streamlined, chrome-plated and shall produce 123.
Loveland Fire/Rescue Pumper Production Specification CAB TILT SYSTEM The entire cab shall be capable of tilting 45.00 degrees to allow for easy maintenance of the engine and transmission. The electric-over-hydraulic lift system shall include an ignition interlock and red cab lock down indicator lamp on the tilt control which shall illuminate when holding the “Down” button to indicate safe road operation.
Loveland Fire/Rescue Pumper Production Specification GLASS TINT FRONT DOOR The windows located in the left and right front doors shall have a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. GLASS REAR DOOR RH The rear right hand side door shall include a window which is 27.00 inches in width X 26.00 inches in height. This window shall roll up and down manually utilizing a crank style handle on the inside of the door.
Loveland Fire/Rescue Pumper Production Specification GLASS TINT SIDE MID LH The window located on the left hand side of the cab between the front and rear doors shall include a dark gray automotive tint which shall allow forty-five percent (45%) light transmittance. The dark tint shall aid in cab cooling and help protect passengers from radiant solar energy.
Loveland Fire/Rescue Pumper Production Specification UNDER CAB INSULATION The underside of the cab tunnel surrounding the engine shall be lined with multi-layer foam insulation, engineered for application inside diesel engine compartments. The insulation shall act as a noise barrier, absorbing noise thus keeping the decibel level in the cab well within NFPA recommendations. As an additional benefit, the insulation shall assist in sustaining the desired temperature within the cab interior.
Loveland Fire/Rescue Pumper Production Specification HEADER TRIM The cab interior shall include the header above the driver and officer positions which shall be constructed of vacuum formed ABS panel. INTERIOR TRIM SUNVISOR The header shall include two (2) sun visors, one each side forward of the driver and officer seating positions above the windshield. Each sun visor shall be constructed of Masonite and covered with padded vinyl trim.
Loveland Fire/Rescue Pumper Production Specification AUXILIARY POWER POINT COMPARTMENTS The cab interior shall include two (2) 12 volt cigarette lighter type receptacles wired directly to the batteries. These receptacles shall be provided to act as a power source for additional portable or mobile items and shall be located one (1) in the glove compartment within the dash, and one (1) under the officer side seat inside the seat box riser. STEP TRIM Each cab entry door shall include a three step entry.
Loveland Fire/Rescue Pumper Production Specification INTERIOR GRAB HANDLE FRONT DOOR Each front door shall include one (1) ergonomically contoured 9.00 inch cast aluminum handle mounted horizontally on the interior door panels. The handles shall feature a textured black powder coat finish to assist personnel entering and exiting the cab. INTERIOR GRAB HANDLE REAR DOOR A black powder coated cast aluminum assist handle shall be provided on the inside of each rear crew door. A 30.
Loveland Fire/Rescue Pumper Production Specification SEAT COLOR All seats supplied with the chassis shall be gray in color. All seats shall include red seat belts. SEAT BACK LOGO The seat backs shall include the logo for SVI. The logo shall be centered on the standard headrest of the seat back and on the left side of a split headrest. SEAT DRIVER The driver's seat shall be an H.O. Bostrom Firefighter Sierra model seat. The seat shall feature eight-way electric positioning.
Loveland Fire/Rescue Pumper Production Specification SEAT OFFICER The officer's seat shall be a H.O. Bostrom Firefighter series. The seat shall feature a tapered and padded seat, and cushion. The seat shall be mounted in a fixed position. The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt and automatic retractor as an integral part of the seat assembly.
Loveland Fire/Rescue Pumper Production Specification SEAT CREW REAR FACING OUTER The crew area shall include a seat in the rear facing outboard position which shall be a H.O. Bostrom Firefighter series. The seat shall feature a tapered and padded seat, and cushion. The seat shall be mounted in a fixed position. The seat shall feature an all belts to seat (ABTS) style of safety restraint.
Loveland Fire/Rescue Pumper Production Specification SEAT CREW FORWARD FACING CENTER The crew area shall include a seat in the forward facing center position which shall be a H.O. Bostrom Firefighter series. The seat shall feature a tapered and padded seat, and cushion. The seat and cushion shall be hinged and compact in design for additional room and shall remain in the stored position until occupied. The seat shall feature an all belts to seat (ABTS) style of safety restraint.
Loveland Fire/Rescue Pumper Production Specification CAB FRONT UNDERSEAT STORAGE ACCESS The left and right under seat storage areas shall have a solid aluminum hinged door with non-locking latch. SEAT COMPARTMENT DOOR FINISH All underseat storage compartment access doors shall have a Zolatone #20-72 silver gray texture. WINDSHIELD WIPER SYSTEM The cab shall include a parallel arm wiper system which shall clear the windshield of water, ice and debris.
Loveland Fire/Rescue Pumper Production Specification REARVIEW MIRRORS Retrac Aerodynamic West Coast style single vision mirror heads model 613285 shall be provided and installed on each of the front cab doors. The mirrors shall be mounted via 1.00 inch diameter tubular stainless steel arms to provide a rigid mounting to reduce mirror vibration. The mirrors shall measure 8.00 inches wide X 19.00 inches high and shall include an 8.
Loveland Fire/Rescue Pumper Production Specification BATTERY The single start electrical system shall include (6) Harris BCI 31 950 CCA batteries with a 210 minute reserve capacity and 4/0 welding type dual path starter cables per SAE J541. The cables shall have encapsulated ends with heat shrink and sealant. BATTERY TRAY The batteries shall be installed within two (2) steel battery trays located on the left side and right side of the chassis, securely bolted to the frame rails.
Loveland Fire/Rescue Pumper Production Specification ELECTRICAL INLET A Kussmaul 20 amp super auto-eject electrical receptacle shall be supplied. It shall automatically eject the plug when the starter button is depressed. A single item or an addition of multiple items must not exceed the rating of the electric inlet that it’s connected to. Amp Draw Reference List: Kussmaul 1000 Charger - 3.5 Amps Kussmaul 1200 Charger - 10 Amps Kussmaul 35/10 Charger - 10 Amps 1000W Engine Heater - 8.
Loveland Fire/Rescue Pumper Production Specification HEADLIGHT AND MARKER LIGHT ACTIVATION The headlights and marker lights shall be controlled via a virtual button on the Vista display. There shall be a virtual dimmer control on the Vista display to adjust the brightness of the dash lights. GROUND LIGHTS Each door shall include an incandescent NFPA compliant ground light mounted to the under side of the cab step below each door.
Loveland Fire/Rescue Pumper Production Specification INTERIOR OVERHEAD LIGHTING The cab shall include a two-section incandescent dome lamp with a red and clear lens located over each door. The dome lamps shall be rectangular in shape and shall measure approximately 9.50 inches in length X 5.00 inches in width with a black colored bezel.
Loveland Fire/Rescue Pumper Production Specification FRONT WARNING SWITCH The front warning lights shall be controlled through a virtual control on the MUX display. This switch shall be clearly labeled for identification. INTERSECTION WARNING LIGHTS The chassis shall include two (2) Code 3 65BZ LED 4.00 inch X 6.00 inch intersection warning lights, one (1) each side, which shall offer multiple flash patterns. INTERSECTION WARNING LIGHTS COLOR The intersection lights shall be red.
Loveland Fire/Rescue Pumper Production Specification HORN RING SELECTOR SWITCH A virtual button on the MUX display shall allow control to either the air horn or the electric horn from the steering wheel horn button. The electric horn shall sound by default when the selector switch is in either position which is in accordance with FMVSS requirements. AIR HORN ACTIVATION The air horn actuation shall be accomplished by the steering wheel horn button and a black push button on the switch panel.
Loveland Fire/Rescue Pumper Production Specification One (1) four function gauge with engine oil pressure, coolant temperature, transmission oil temperature and a voltmeter shall be included. The scale on the engine oil pressure gauge shall read from 0 to 140 pounds per square inch (PSI). The engine oil pressure scale shall be non-linear to expand the scale in the region of normal operation. A red indicator light in the gauge shall indicate low engine oil pressure.
Loveland Fire/Rescue Pumper Production Specification The instrumentation system shall provide a constant audible alarm for the following situations: Low air pressure. Low engine oil pressure. High engine coolant temperature. High transmission oil temperature. Low coolant level. (1) High or low system voltage Critical engine fault (Stop Engine).
Loveland Fire/Rescue Pumper Production Specification The instrumentation system will provide a 160 millisecond second alarm every 880 milliseconds for the following situations: Seat Belt Air Filter Water in Fuel (1) Cab Ajar Low Oil Level Door Ajar The instrumentation system will provide a 160 millisecond second alarm every 5 seconds for the following situation: Turn Signal Reminder (turn signal left on for more than one (1) mile) (1) Feature only available when optionally equipped.
Loveland Fire/Rescue Pumper Production Specification ENGINE AND TRANSMISSION OPERATION MANUALS There shall be two (2) sets of engine operation and maintenance manuals and two (2) sets of transmission operation manuals specific to the models ordered included with the final vehicle in the ship loose items. ENGINE SERVICE MANUALS There shall be one (1) set of the following Cummins ISC/ISL engine service reference manuals which shall be provided with the final vehicle.
Loveland Fire/Rescue Pumper Production Specification CHASSIS MODIFICATIONS LUBRICATION AND TIRE DATA PLATE A permanent label in the driving compartment shall specify the quantity and type of the following fluids used in the vehicle and tire information: Engine oil Engine coolant Chassis transmission fluid Pump transmission lubrication fluid . . (if applicable) Pump priming system fluid, if applicable . .
Loveland Fire/Rescue Pumper Production Specification OVERALL HEIGHT, LENGTH DATA PLATE (US) The fire apparatus manufacturer shall permanently affix a high-visibility label in a location visible to the driver while seated. The label shall show the height of the completed fire apparatus in feet and inches, the length of the completed fire apparatus in feet and inches, and the GVWR in pounds.
Loveland Fire/Rescue Pumper Production Specification AIR HORN(S) The air horn(s) shall be supplied and installed by the cab/chassis manufacturer. FRONT TOW PROVISIONS The front tow provisions shall be supplied and installed by the cab/chassis manufacturer. EXHAUST The exhaust system shall be as provided by cab/chassis manufacturer. No other alternation or modifications are required.
Loveland Fire/Rescue Pumper Production Specification BODY DESIGN The importance of public safety associated with emergency vehicles requires that the construction of this vehicle meet the following specifications. These specifications are written to establish the minimum level of quality and design. All Bidders shall be required to meet these minimum requirements. It is the intent of these specifications to fully describe the requirements for a custom built emergency type vehicle.
Loveland Fire/Rescue Pumper Production Specification All exterior seams in sheet metal below frame, and around the rear wheel well area shall be welded continuous to prevent moisture from entering compartments. All other interior seams and corners shall be sealed with silicone based caulk prior to painting. Only stainless steel bolts, nuts, and sheet metal screws shall be used in mounting exterior trim, hardware and equipment.
Loveland Fire/Rescue Pumper Production Specification REAR TOW EYES There shall be two (2) heavy duty rear mounted tow eyes securely attached to the chassis frame and mounted below the apparatus body. The tow eyes shall be fabricated from 3/4" thick steel plate and shall have a black powder coat paint finish. GROUND LIGHTS Two (2) OnScene Solutions 9" LED Nightstik ground lights shall be mounted below the bumper.
Loveland Fire/Rescue Pumper Production Specification ALUMINUM BODY PAINT SPECIFICATIONS BODY PAINT PREPARATION After the body and components have been fabricated they shall be disassembled prior to painting so when the vehicle is complete there shall be finish paint beneath the removable components. The body shall be totally removed from chassis during the pain process to insure the entire unit is covered.
Loveland Fire/Rescue Pumper Production Specification PAINT FINISH - SINGLE COLOR The body shall be painted with a single color of PPG Delfleet® Evolution paint as described above. Prior to the assembly and reinstallation of exterior components; i.e. warning and DOT lights, handrails, steps, door hardware, and miscellaneous items, an isolation tape, or gasket shall be used to prevent damage to the finish painted surfaces.
Loveland Fire/Rescue Pumper Production Specification REFLECTIVE STRIPE - CAB SIDE A retroreflective stripe(s) shall be affixed to at least 50 percent of the cab and body length on each side. The stripe or combination of stripes shall be a minimum of 4 in. (100 mm) in total width. The 4 in. (100 mm) wide stripe or combination of stripes shall be permitted to be interrupted by objects (i.e.
Loveland Fire/Rescue Pumper Production Specification REFLECTIVE STRIPE - BODY SIDES A 4" minimum reflective stripe shall be affixed to the sides of the body. The stripe material shall be 3M Scotchcal 680. This reflective stripe shall be white in color. There shall be a 1" Scotchcal reflective stripe located approx. 1" above the main stripe. This reflective stripe shall be blue in color. The stripe shall remain in a straight line from the front of the vehicle to the rear.
Loveland Fire/Rescue Pumper Production Specification LETTERING The following lettering shall be furnished and installed on the completed unit: SIDE CAB DOOR LETTERING There shall be thirty six (36) 4" high SuperGold letters furnished and installed on the vehicle. Lettering shall have a clear 3M UV Protective Over Laminate applied before installation. The lettering shall state: “LOVELAND” “FIRE” “RESCUE” There shall be two (2) 10" high reflective letters furnished and installed on the vehicle.
Loveland Fire/Rescue Pumper Production Specification EXTERIOR COMPARTMENT DOORS ROLL-UP DOOR CONSTRUCTION - ROBINSON (ROM) The apparatus shall be equipped with Robinson ROM Series III roll-up exterior compartment doors.
Loveland Fire/Rescue Pumper Production Specification BODY HEIGHT MEASUREMENTS The vertical body dimensions shall be as follows: AHEAD OF REAR AXLE Description A Bottom of Subframe to Top of Body B Bottom of Subframe to Bottom of Body C Vertical Door Opening -with roll-up door ABOVE REAR AXLE Description D Vertical Door Opening - Above Rear Wheel -with roll-up door BEHIND REAR AXLE Description E Bottom of Subframe to Bottom of Body F Vertical Door Opening -with roll-up door GENERAL Description G Bottom of Dr
Loveland Fire/Rescue Pumper Production Specification STREETSIDE COMPARTMENT - FRONT (S1) The interior useable compartment width shall be approximately 41.0" wide. The compartment door opening shall be approximately 34.0" wide. This compartment shall have a ROM roll-up door. The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.
Loveland Fire/Rescue Pumper Production Specification STREETSIDE COMPARTMENT - ABOVE REAR WHEELS (S2) The interior useable compartment width shall be approximately 59.0" wide. The compartment door opening shall be approximately 52.0" wide. This compartment shall have a ROM roll-up door. The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.
Loveland Fire/Rescue Pumper Production Specification STREETSIDE COMPARTMENT - REAR (S3) The interior useable compartment width shall be approximately 49.0" wide. The compartment door opening shall be approximately 42.0" wide. This compartment shall have a ROM roll-up door. The roll-up door shall have an unpainted satin aluminum finish on the door slats and the door trim components.
Loveland Fire/Rescue Pumper Production Specification CURBSIDE COMPARTMENT - FRONT (C1) The interior useable compartment width shall be approximately 41.0" wide. The compartment door opening shall be approximately 34.0" wide. This compartment shall have a ROM roll-up door. The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.
Loveland Fire/Rescue Pumper Production Specification CURBSIDE COMPARTMENT - ABOVE REAR WHEEL (C2) The interior useable compartment width shall be approximately 41.0" wide. The compartment door opening shall be approximately 34.0" wide. This compartment shall have a ROM roll-up door. The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.
Loveland Fire/Rescue Pumper Production Specification CURBSIDE COMPARTMENT - REAR (C3) The interior useable compartment width shall be approximately 49.0" wide. The compartment door opening shall be approximately 42.0" wide. This compartment shall have a ROM roll-up door. The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.
Loveland Fire/Rescue Pumper Production Specification REAR COMPARTMENT - CENTER (RC1) The rear center compartment shall be transverse to both side rear compartments. The rear center compartment shall start at the bottom of the body and extend up to bottom of hose bed, and extend as deep as possible up to fuel tank allowing for body mounts. The interior useable compartment width shall be approximately 41.0" wide. The compartment door opening shall be approximately 34.0" wide.
Loveland Fire/Rescue Pumper Production Specification PLASTIC FLOOR AND SHELF TILE All compartment floors, shelves, and trays shall be covered with Dri-Dek plastic interlocking grating. The plastic floor tile shall be black. The plastic edge trim shall be red. LADDER LIFT SYSTEM, CURBSIDE A Ziamatic 12 volt DC, 60 amp, HLAS (Horizontal Ladder Access System, Part no. 3097-500-000) shall be provided above the exterior side body compartments, on the curbside.
Loveland Fire/Rescue Pumper Production Specification HOSEBED ACCESS HANDRAIL There shall be two (2) handrail(s) mounted on rear of body to assist in access to hosebed storage area. Handrails shall be NFPA compliant 1-1/4" extruded aluminum tubing with chrome plated end stanchions. FOLDING STEP(S) There shall be nine (9) NFPA approved folding step(s) furnished and installed.
Loveland Fire/Rescue Pumper Production Specification COMPARTMENT LIGHTING Each enclosed equipment compartment greater than 4 ft3 (0.1 m3) in volume and having an opening greater than 144 in.2 (92,900 mm2) shall have sufficient compartment lighting to provide a minimum of 2 fc (20 lx) at any location on the floor of the compartment without any shelves, dividers, or equipment in the compartment.
Loveland Fire/Rescue Pumper Production Specification All circuits shall otherwise be wired in conformance with SAE J1292, Automobile, Truck, Truck-Tractor, Trailer, and Motor Coach Wiring. Wiring and Wire Harness Construction All insulated wire and cable shall conform to SAE J1127, Low Voltage Battery Cable, or SAE J1128, Low Voltage Primary Cable, type SXL, GXL, or TXL.
Loveland Fire/Rescue Pumper Production Specification Minimum Continuous Electrical Load The minimum continuous electrical load shall consist of the total amperage required to simultaneously operate the following in a stationary mode during emergency operations: 1) The propulsion engine and transmission 2) All legally required clearance and marker lights, headlights, and other electrical devices except windshield wipers and four-way hazard flashers 3) The radio(s) at a duty cycle of 10 percent transmit and 9
Loveland Fire/Rescue Pumper Production Specification 12 VOLT MULTIPLEX CONTROL CENTER The apparatus shall have a multiplexed 12 volt electrical system that will provide complete diagnostic capability. The system shall have the capability of delivering multiple signals via a CAN bus, utilizing specifications set forth by SAE J1939. The system shall be node based to maximize stability so that failure of one node does not affect the operation of the other nodes.
Loveland Fire/Rescue Pumper Production Specification BATTERY SWITCH One (1) battery "On/Off" switch in cab located within easy reach of Driver with green "BATTERY ON" pilot light that is visible from the driver’s position shall be provided. The switch and pilot light shall be supplied and installed by the cab/chassis manufacturer. BATTERY SOLENOID Battery switch shall consist of a minimum 200 ampere, constant duty solenoid to feed from positive side of battery.
Loveland Fire/Rescue Pumper Production Specification CAB STEP LIGHTS / GROUND LIGHTS The step lights and/or ground lights shall be supplied and installed by the cab/chassis manufacturer. Light(s) shall be capable of providing illumination at a minimum level of 2 fc (20 lx) on ground areas within 30 in. (800 mm) of the edge of the vehicle in areas designed for personnel to climb onto or descend from the vehicle to the ground level.
Loveland Fire/Rescue Pumper Production Specification COMMAND LIGHT - SHADOW - RT The apparatus shall be equipped with one (1) all-electric floodlight tower(s). The unit shall not require an AC generator system, or tapping into vehicle braking system to be operated, eliminating the chance for vehicle brake problems. Hydraulic or pneumatic type floodlights are not acceptable alternatives to the all-electric light tower specified, NO EXCEPTIONS.
Loveland Fire/Rescue Pumper Production Specification WARNING LIGHT PACKAGE Each apparatus shall have a system of optical warning devices that meets or exceeds the requirements of this section. The optical warning system shall consist of an upper and a lower warning level. The requirements for each level shall be met by the warning devices in that particular level without consideration of the warning devices in the other level.
Loveland Fire/Rescue Pumper Production Specification ZONE A - FRONT WARNING LIGHT There shall be one (1) Code 3 model 2169NFPA1, 69" long lightbar permanently mounted on cab roof.
Loveland Fire/Rescue Pumper Production Specification LOWER LEVEL OPTICAL WARNING DEVICES To define the clearance lines of the apparatus, the optical center of the lower-level optical warning devices in the front of the vehicle shall be mounted on or forward of the front axle centerline and as close to the front corner points of the apparatus as is practical.
Loveland Fire/Rescue Pumper Production Specification PUMP MODULE / PLUMBING SPECIFICATIONS PUMP MODULE COMPARTMENT There shall be an enclosed compartment located above the pump module. The compartment shall be transverse to the pump module and include hinged doors with access from both sides to store long handled tools and equipment. The compartment sides shall be fabricated from smooth plate aluminum painted body color.
Loveland Fire/Rescue Pumper Production Specification TWO STAGE TRANSFER VALVE The transfer valve shall be of the latest ball type design. The valve shall be all bronze construction and incorporate a hydraulically balanced seal to minimize leakage around the ball and assure maximum pump efficiency. The transfer valve shall operate smoothly without sticking, even when it is exposed to sandy or dirty water.
Loveland Fire/Rescue Pumper Production Specification IMPELLERS The pump impellers shall be bronze, specifically designed for the fire service and accurately balanced for vibration free running. The stripping edges shall be located on opposite sides of the impellers to reduce shaft deflection. The impeller shaft shall be stainless steel, accurately ground to size and supported at each end by oil or grease lubricated anti-friction ball bearings for rigid, precise support.
Loveland Fire/Rescue Pumper Production Specification AIR OPERATED PUMP SHIFT The pump shift actuating mechanism shall be air operated from a valve in the cab identified as "PUMP SHIFT". Full instructions for shifting the pump shall be inscribed on the valve plate. MANUAL OVERRIDE PUMP SHIFT A manual override system shall be supplied for the pump shift should a problem develop in the chassis air brake system.
Loveland Fire/Rescue Pumper Production Specification PUMP LUBRICATION Grease zerk(s) shall be installed in a convenient location and connected to the pump lubrication points by copper tubing. HEAT EXCHANGER The engine; (chassis), providing power to drive the fire pump, shall have a supplementary cooling system that uses water from the discharge side of the pump to cool the engine coolant through the use of a closed heat exchanger. The water from the pump and the engine coolant shall not be intermixed.
Loveland Fire/Rescue Pumper Production Specification SUCTION STREETSIDE The streetside suction inlet shall be equipped with a 6" mechanically actuated valve installed on the pump inlets. The valves shall be mounted behind the side panels and shall be controlled by a hand crank adjacent to the inlets. The valves shall have open and closed indicators. The suction shall terminate with a 6" NSTM. One (1) 6" NSTF x 5" Storz elbow and 5" Storz cap shall be provided.
Loveland Fire/Rescue Pumper Production Specification Means shall be provided for pre-selection of measurement units: U.S. Gallons, Imperial Gallons or Liters Remote Activation The system can be activated from an external 12 or 24-volt electrical source, such as a pump-in-gear circuit or engine ignition power which can eliminate one step in the operational sequence.
Loveland Fire/Rescue Pumper Production Specification Process Manifold – 2”, 2.5” or 3” ID The foam system process manifold shall be constructed of Schedule 10 316 stainless steel. Victaulic groove connections shall be provided at each end of the manifold for connection to the apparatus plumbing.
Loveland Fire/Rescue Pumper Production Specification Installer Supplied Items The Advantus 3 system includes the major components required for installation with the exception of the following which are to be supplied by the installer: 1. Foam Concentrate Supply Line(s) Hose(s) and fittings that run from the foam tank to the foam pump inlet should be a minimum of ¾” inside diameter, depending upon the viscosity of the foam concentrate(s) to be used.
Loveland Fire/Rescue Pumper Production Specification STAINLESS STEEL INTAKE MANIFOLD The suction manifold assembly shall be fabricated with Schedule #10 type 304 stainless steel. All threaded fittings shall be a minimum of Schedule 10 stainless steel. The suction manifold assembly shall have radiused sweep elbows to minimize water turbulence into the suction volute. The suction manifold shall be welded and pressure tested prior to installation.
Loveland Fire/Rescue Pumper Production Specification Each valved intake shall be equipped with a bleeder valve having a minimum 3/4 in. (19 mm) pipe thread connection to bleed off air or water. The bleeder valve shall be operational without the operator having to get under the apparatus. If a valved appliance is attached to an intake, it shall be equipped with a 3/4 in. (19 mm) bleeder valve on each intake. Bleeder valves for valved intakes 4 in.
Loveland Fire/Rescue Pumper Production Specification STREETSIDE INTAKE There shall be one (1) 2½” gated intake(s) located on the streetside of the apparatus. Each 2½” intake shall terminate with a 2½” NSTF chrome plated swivel adapter. There shall be one (1) 2½” NSTM chrome plated plug and chain for each intake. Each intake shall include: One (1) Akron Brass 8000 series, 2½” valve(s) - Valve(s) shall be controlled with a swing type handle for direct valve operation through the pump operators panel.
Loveland Fire/Rescue Pumper Production Specification TANK TO PUMP VALVE A 3" full flow ball valve shall be installed between the fire pump and the water tank. The connection between the tank and the pump shall be capable of the flow recommendations as set forth in the latest edition of NFPA 1901. The valve shall be flanged to bolt directly to the pump and shall incorporate a chromium plated bronze ball. The remaining internal moving parts shall be stainless steel for years of dependable service.
Loveland Fire/Rescue Pumper Production Specification TANK FILL There shall be one (1) tank fill discharge. The discharge shall include: One (1) Akron Brass 8000 series, 2" valve(s) - Valve(s) shall be controlled with a push/pull type chromed "T" handle with adjustable linkage connected to the valve. The control handle shall be located adjacent to the plumbing connection. CURBSIDE PUMP MODULE DISCHARGE(S) There shall be two (2) 2½” gated discharge(s) located in this area.
Loveland Fire/Rescue Pumper Production Specification There shall be one (1) 3½” gated discharge(s) located in this area. Each discharge shall terminate with a 3½” NSTF X 3½” NSTM chrome 30 degree elbow and 3½” NSTF x 5” Storz adapter and cap. Each discharge shall include: One (1) Akron Brass 8000 series, 3½” valve(s) - Valve(s) shall be controlled with a hand wheel connected to the gear actuated valve. The hand wheel actuator with position indicator shall be located on the pump operator's panel.
Loveland Fire/Rescue Pumper Production Specification There shall be two (2) 3" gated discharge(s) located on the curbside rear of the apparatus. Each discharge will terminate with a 3” NSTF x 3” NSTM chrome 30 degree down sweep elbow and cap. Each discharge shall include: Two (2) Akron Brass 8000 series, 3" valve(s). - Valve(s) shall be controlled with a push/pull type chromed "T" handle with adjustable linkage connected to the valve.
Loveland Fire/Rescue Pumper Production Specification MISCELLANEOUS DISCHARGE(S) DECK GUN One (1) Akron #3433 1,200 GPM manual deck gun with #5160 automatic nozzle, and #2499 stack tips shall be provided and mounted on the deck gun discharge pipe. The discharge shall terminate with a 6-bolt flange with NSTM threads.
Loveland Fire/Rescue Pumper Production Specification BOOSTER REEL HOSE GUIDE ROLLERS The Hannay booster reel shall be equipped with one (1) set(s) of FH-3 hose guide rollers. A clip type mounting bracket shall be provided in the reel compartment to hold a booster nozzle. At the corners of the compartment near the booster hose reel provide vertically installed heavy duty, stainless steel rollers to provide easy hose movement around the apparatus.
Loveland Fire/Rescue Pumper Production Specification RIGHT SIDE RUNNING BOARD - SIDE MOUNT PANEL The right side mount pump panel shall be equipped with side running board. The running board will extend along the width of the pump enclosure from the forward end of the body module to behind the chassis cab. The running board shall be constructed of aluminum tread plate, bolted in place with stainless steel fasteners. The step surfaces shall be in compliance to applicable sections of NFPA requirements.
Loveland Fire/Rescue Pumper Production Specification COLOR CODED PUMP PANEL LABELING AND NAMEPLATES Discharge and intake valve controls shall be color coded in compliance to guidelines of applicable sections of NFPA standards Permanent type nameplates and instruction panels shall be installed on the pump panel for safe operation of the pumping equipment and controls.
Loveland Fire/Rescue Pumper Production Specification AUXILIARY FUEL LEVEL GAUGE There shall be one (1) auxiliary fuel gauge mounted to the left side pump operators panel to display the chassis fuel level. TEST TAPS Test taps for pump intake and pump pressure shall be provided on the pump instrument panel and be properly labeled. UPF "L" POLY WATER TANK The water tank capacity shall be approximately 750 U.S. gallons.
Loveland Fire/Rescue Pumper Production Specification The tank shall have a lifetime warranty from UPF. TANK FILL / VENT The tank shall have a combination vent and manual fill tower marked "Water Fill." The fill tower shall be constructed of 1/2" PT2E polypropylene and shall be a minimum dimension of 8" x 8" at the outer perimeter. The tower shall be located in the left front corner of the tank. The tower shall have a 1/4" thick removable polypropylene screen and a PT2E polypropylene hinged-type cover.
Loveland Fire/Rescue Pumper Production Specification FOAM TANK LEVEL GAUGE One (1) Fire Research TankVision model WLA260-B00 tank remote indicator shall be installed. The indicator shall show the volume of Class A foam concentrate in the tank on nine (9) easy to see super bright LEDs. A wide view lens over the LEDs shall provide for a viewing angle of 180 degrees. The indicator case shall be waterproof, manufactured of aluminum, and have a distinctive green label.
Loveland Fire/Rescue Pumper Production Specification HOSE BED DIVIDER(S) Five (5) adjustable aluminum hose bed partition(s) shall be provided in the hose storage area. The partition(s) shall be constructed from 3/16” smooth plate aluminum with split aluminum tubing welded to the top and rear edges. Hand holes shall be provided along the outer edge to assist with movement in the hose bed area. ALUMINUM HOSE BED COVER A two-section hose bed cover shall be provided.
Loveland Fire/Rescue Pumper Production Specification EQUIPMENT PAYLOAD WEIGHT ALLOWANCE In compliance with NFPA 1901 standards, the pumper shall be designed for an equipment loading allowance of 2,500 lbs. of Loveland Fire & Rescue provided loose equipment based on the pumper body having more than 250 cu. ft. of storage space. Loveland Fire & Rescue has specified equipment weight of 4,500 pounds not inc. hose and ladders.
Loveland Fire/Rescue Pumper Production Specification Two (2) 5" x 10' clear PVC suction hose with Storz fittings shall be provided with completed unit. One (1) 5" NST barrel strainers with foot valve to match hard suction hose provided shall be provided with completed unit. − The suction hose(s) shall be mounted on streetside above wheels in formed aluminum hard suction tray(s).
