SJ-44L SJ-48L SERVICE MANUAL S9333SE47JPT1 REFRIGERATOR-FREEZER MODELS SJ-44L-WH1/WH2 SJ-48L-WH1/WH2 In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. SJ-44L SJ-48L DESTINATION ........................1, 2 Refrigerant; HFC-134a Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant. TABLE OF CONTENTS page CAUTIONS AND INFORMATIONS .
SJ-44L SJ-48L CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet. This may lead to the food freezing. cold air flow IN OUT 2. Some plastic parts were cracked or splitted.
SJ-44L SJ-48L SPECIFICATIONS Items Type Outer dimensions Height Width Depth Rated storage volume (Rated volume) Gross volume Defrosting System Start Finish Temperature control No-frost freezer Interior lamp Caster Evaporating pan Refrigerator Refrigerator tray Compartment Vegetable tray Vegetable case V parting plate R door pocket Egg tray R door pocket S Bottle pocket Bottle stopper Door pocket Fresh case Freezer Freezer tray Compartment Ice cube maker Ice storage box Door pocket Deodorizing unit RAT
SJ-44L SJ-48L PLUG TYPE Items Plug cord Plug type SJ-44L-WH1,SJ-48L-WH1 3 pin A-2 (UL type) SJ-44L-WH2,SJ-48L-WH2 3 pin C-1 Destination mark 1 2 COLOR Items Outside color Inside color -WH1, -WH2 White White 4
SJ-44L SJ-48L DESIGNATION OF VARIOUS PARTS The names are the denominations used in the REPLACEMENT PARTS LIST. 18 1 19 2 3 20 4 5 6 7 5 8 21 22 23 9 24 10 11 12 13 14 25 26 20 15 16 17 21 Figure D-1. External Description 1. Freezer temp. control knob 2. Freezer shelf(Freezer tray) 3. Ice cube maker 4. Ice cube box(Ice storage box) 5. Deodorizing unit 6. Fresh case 7. Refrigerator temp. control knob 8. Light(Lamp) 9. Refrigerator shelf(Refrigerator tray) 10. Lever 11. Shelf(Vegetable tray) 12.
SJ-44L SJ-48L DIMENSIONS OUTER DIMENSIONS AND CLEARANCE more than 60 more than 680 more than 60 1 more than 680 60 73 16 1320 1022.5 1700 1260 9.5 595 90 660 470 1210 1: Include the badge Not include the handle (Unit : mm) Fig. E-1(SJ-44L) more than 60 more than 680 60 more than 680 60 1320 1260 9.5 1 1820 470 73 16 1142.5 595 90 more than 660 1210 1: Include the badge Not include the handle Fig.
SJ-44L SJ-48L INNER DIMENSIONS 502 229 The dimensions between shelves can be changed by setting the shelves on the other rails. 89 232 518 118 89 112 531 242 510 269 (125) 99 242 524 246 (168.5) 99 269 (165) 126 225 502 320 226 524 526 508.5 502 321 210 502 82 188 526 (Unit: mm) 502 229 Fig. E-3(SJ-44L) 89 232 518 99 242 99 242 510 269 (185) 126 524 502 82 526 320 226 526 225 246 269 (175) 524 (218.5) 112 531 628.
SJ-44L SJ-48L LIST OF ELECTRICAL PARTS SJ-44L-WH1,SJ-48L-WH1 ITEMS TYPE NAME Thermostat MM1-8149 Defrost thermostat Thermo. fuse Fan motor Defrost heater Door switch Damper thermostat Defrost timer S101 SF70E 3R00171 MM1-4266 DSD-5 MM1-6173 TMDFX04FB2 Lamp socket Lamp Compressor — — FGI85HAK RATING 125V 6A 250V 3A 250V 8A 250V 10A 110-120V 60Hz 120V 94.5Ω 125V 0.5A — 110-127V 50/60Hz 250V 1A 130V 15W 115V/60Hz SPECIFICATIONS (At normal notch) ON/OFF : -20 / -25˚C Open/Close : 8 / 1˚C Working temp.
SJ-44L SJ-48L WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. GY BR OR Y R P BL BK SB G-Y W : GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE(neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE CONNECTED IN TERMINAL BOX CONNECTOR Defrost timer (BR) (GY) (R) F-Thermostat TM Lamp L FM Source Plug Thermo.
SJ-44L SJ-48L Cabinet ass'y E.V. cover ass'y Lead EV-cover ass'y Fan motor FM F-thermostat Def thermo. ass'y Fuse ass'y Def.
SJ-44L SJ-48L Cabinet ass’y E.V. cover ass’y Lead EV-cover ass’y Fan motor FM F-thermostat Def thermo. ass’y Fuse ass’y Def.
SJ-44L SJ-48L FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods. PURPOSE KNOB SETTING MAX(Coldest) For making ice rapidly or fast freezing. When restocking with fresh food.
SJ-44L SJ-48L 2. DEFROSTING (1) No defrosting operation is necessary No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. (2) Where is melted frost brought 1.
SJ-44L SJ-48L (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted. 2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.
SJ-44L SJ-48L ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-AIR GUIDER ASSEMBLY Damper thermo. A-sealer ag1 R air guider S Thermo. cap. sealer A-sealer ag3 A-sealer ag2 Dial sealer R air guider Figure A-1 Less than 160 mm (1) Forming sensor of Damper thermo. 8 +1 mm 5 +1 mm Damper thermostat Less than 12 mm After forming, fix it to the refrigerator. Stick thermo. cap.
SJ-44L SJ-48L 2. FAN LOUVER AND E.V COVER ASSEMBLY 2-1. How to remove the Fan louver (1) Take out 2 screws. (2) Insert the screwdriver into the air hole of the Fan louver. (3) Press the Fan louver to the left side with the screwdriver,and pull it toward yourself to take off the Fan louver. Fan louver Claw Claw (1) Screw Claw (3) Claw (1) Screw (2) Figure A-4 2-2. E.v cover assembly Motor cushion Fan motor holder B Fan motor holder A E.v cover sealer C Defrost thermo. ass’y L-band C E.
SJ-44L SJ-48L (2)-2 Insert the terminals of Lead EV-cover ass'y to Fan motor. (2)-3 Fix two Motor cushions to Fan motor, and set it at Fan motor holder A and B. Then fix with Tapping screw. (2)-4 Set Fan clamp to Propeller fan 100 and insert it to the shaft of Fan motor. Fan clamp Fan motor holder B D Motor cushion Fan clamp Fan motor holder A Tapping screw Slit Propeller fan 100 Slit of each Fan clamp and Propeller fan should not be at same position. Fan motor 4 + 0.
SJ-44L SJ-48L (4) Inserting of pins After inserting, fix with vinyl tape. F-thermostat 2 (RED, inserted) Defrost thermo. 3 (PINK) Fuse 8 (WHITE) Fan motor 1 , 5 WIRE COLOR FOR FAN MOTOR 100-110V : WHITE 127V : YELLOW 220-240V : BLUE 1 2 3 4 5 6 7 8 F-thermostat 6 (BROWN, inserted) Vinyl tape Fuse 8 (BLACK) Defrost thermo. 7 (BLUE) Note Pins should be inserted surely, and check by pulling it. Figure A-11 Figure A-12 (5) Setting of F-thermostat (5)-3 Set to E.V cover. Stick E.
SJ-44L SJ-48L (2) Replacement of Def. heater ass'y. (2)-1 Remove the center screw of Drain support al to take it off from the food liner. 3. DEFROST HEATER (1) Taking-out Evaporator (1)-1. Take out E.v cover ass'y (Fig. A-16). Drain support al Evaporator Screw Food liner convex part Fig. A-19 Fig. A-16 (2)-2 Raise the protrusion part of Drain support al. Then remove Heater cover. (1)-2. As shown in Fig.
SJ-44L SJ-48L (2)-4. Replace Def. heater ass'y with new one. (2)-7. Stick the longer wire to the Drain support by aluminum tape (2 pieces), and wind vinyl tape (2 pieces) to lead wires of Def. heater ass'y by aluminum tape as shown in Fig. A-25. Note: Glass cloth tape part shall be both side of Drain support to protect the lead wire from damaged. Heater cover Glass cloth tape Glass cloth tape Def.heater ass’y A A Sec. AA [back side] aluminum tape (W25 X L40) Drain support al Fig.
SJ-44L SJ-48L (3) Installing of Evaporator (3)-1. Install Evaporator as shown in Fig. A-16 in the reverse order of Fig. A-17. (3)-2. Correct the deformed fin. NOTE 1. When installing Evaporator, take care not to deform significantly and break the pipes. 2. Take care not to damage the lead wires and hurt yourself by the fin of Evaporator.
SJ-44L SJ-48L Dryer Capillary tube Charge pipe Hot pipe Evaporator Charge pipe Compressor Suction pipe S.P. connector Eva-pan pipe Back condenser Figure C-2.
SJ-44L SJ-48L REPLACEMENT PARTS LIST(SJ-44L/48L-WH1/WH2) REF. NO. PART NO.
SJ-44L SJ-48L REF. NO. PART NO. DESCRIPTION Q'TY SJ-44L SJ-44L -WH1 -WH2 2-70 2-71 2-72 2-73 2-77 2-78 2-79 2-80 2-83 2-84 2-87 2-91 2-93 2-98 2-99 2-100 2-101 PSEL-C135CBEZ PSEL-A552CBE0 PSEL-C078CBEZ PSEL-C079CBEZ LHLD-A359CBFA LPLTMA399CBP0 LBND-A019CBE0 PBOX-A132CBFA PSEL-C080CBEZ PSEL-C081CBEZ LBND-A018CBE0 HGRL-A202CBFA PCAP-A068CBFA LHLD-A391CBE0 PSEL-A562CBE0 PSEL-C138CBEZ PSEL-C139CBEZ E.
SJ-44L SJ-48L REF. NO. PART NO. DESCRIPTION Q'TY SJ-44L SJ-44L -WH1 -WH2 6-9 6-9 6-11 6-11 6-18 6-19 6-19 6-21 6-21 6-24 6-25 6-26 6-28 6-29 PSPAFA034CBE0 PSPAFA047CBEZ PPIPCA386CBEZ PPIPCA400CBEZ PPIPCA252CBE0 FPIPCA172CBKZ PPIPCA399CBEZ PCOVPA246CBE0 PCOVPA271CBEZ PGUM-A004CBF0 QTAN-A045CBE0 FPIPCA162CBKZ LANG-A058CBPZ PGUM-A003CBF0 Sleeve Sleeve S.p connector S.p connector Charge pipe Discharge p. ass'y Discharge p.
SJ-44L SJ-48L 1 A 2 3 4 5 6 DOOR PARTS A 3-6 3-5 3-10 3-5-2 B 3-7 B 3-12 3-9 3-8 C C 3-10 3-5-4 3-7 3-11 3-5-5 5-3 3-9 3-5-3 3-15 3-5-1 D 5-5 D 3-15-2 3-10 5-4 3-7 3-11 90-15 3-9 5-2 E 3-19 E 5-2 5-35 3-10 F 3-7 F 3-11 3-9 5-1 5-3 3-17 G G 3-15-3 3-15-1 SJ-44L SJ-48L H 1 2 3 4 26 5 H 6
SJ-44L SJ-48L 1 A 2 3 4 5 6 CABINET PARTS A 5-9 B B 5-31 5-6 2-29 2-13 5-17 C C 5-32 2-93 5-18 2-36 2-91 D D 2-93 5-19 1-10 2-49 2-36 4-3 2-15 E 2-49 E 5-24 5-25 2-32 F F 5-15 2-14 2-7 2-93 5-13 2-7-2 2-7-1 2-8 2-8-2 2-7-1 5-16 G G 2-93 SJ-44L SJ-48L H 1 2 3 4 27 5 H 6
SJ-44L SJ-48L 1 2 3 4 5 6 CABINET PARTS A A 2-19 1-6 2-63 2-64 2-19 2-23 2-17 2-16 1-5 2-65 4-1 2-100 1-20 2-20 4-1 2-21 2-68 2-28 B B 1-17 2-22 2-101 1-1 2-4 1-9 2-70 2-46 2-44 2-69 2-2 C C 2-66 2-84 1-21 4-11(4-12) 1-4 2-72 2-67 2-39 2-99 2-41 2-24 2-78 2-79 6-18 1-3 6-5 2-83 (only for " -WH1") 2-73 D 2-71 2-46 2-38 2-80 2-98 2-27 2-45 D 2-77 1-22 2-87 2-84 2-50 2-31 6-28 6-24 1-7 E E 1-8 6-26 6-29 90-2 5-14 2-57 2-26 F 6-11 6-1 2-56 6-19
