SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M SERVICE MANUAL S5311SE68CPUT REFRIGERATOR-FREEZER Plasmacluster MODELS SJ-D59M-GL/GY/SLG SJ-P60M-GL/GY/SLG SJ-D64M-GL/GY/SLG SJ-P65M-GL/GY/SLG SJ-D69M-GL/GY/SLG SJ-P70M-GL/GY/SLG SJ-P60M SJ-P65M SJ-P70M SJ-D59M SJ-D64M SJ-D69M In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. DESTINATION .........................
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet. This may lead to the food freezing. cold air flow IN OUT 2. Some plastic parts were cracked or splitted.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M SPECIFICATIONS Items Type Outer dimensions Height Width Depth Rated storage volume [ ISO ] (Rated volume) Gross volume [ ISO ] Thai standard volume [ TIS ] Defrosting System Start Finish Temperature control No-frost freezer Interior lamp Caster Evaporating pan Refrigerator R glass shelf ass'y Compartment V glass shelf ass'y Vegetable case V parting plate R door pocket Egg tray Bottle pocket Utility case pocket Fresh case Tube stand Freezer Freezer shelf ass'y Co
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M DESIGNATION OF VARIOUS PARTS The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST. 29 1 1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass'y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6. Deodorizing unit 7. Freezer temp. control knob 8. Fresh case [Chilled case] 9. Refrigerator fan 10. Refrigerator temp. control knob 11.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M LIST OF ELECTRICAL PARTS ITEMS Thermostat TYPE NAME MM1-8123 Defrost thermostat Thermo. fuse F-fan motor R-fan motor (R-fan fuse) Defrost heater Door switch Damper thermostat Defrost timer S101 SF70E 3R00044B 3R00122A 123 MM6-4198 DSD-5 MM1-6176 ND1004M2 Lamp socket (F/R) F-lamp R-lamp R-fan thermo. R-fan thermo. ass'y R-fan thermo.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 587 90 174 INNER DIMENSIONS 294 450 264 603 90 587 630 177 125 110 615 355 285 110 b 615 310 607 a c 615 133 310 d 615 615 607 133 600 242 335 227 SJ-D59M,P60M a b c d SJ-D64M,P65M 466 566 180 135 121 180 185 171 ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails. 90 603 450 587 90 615 110 615 110 615 110 294 264 587 174 Fig.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. G BR OR Y R P B BK SB G-Y W : GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE CONNECTED IN TERMINAL BOX CONNECTOR DEF. TIMER (Br) R- 2PIN PLUG/ CORD MAIN PWB F- L FM LAMP (G) TM THERMOSTAT R-FM LAMP HEATER R F FM L THERMO.
L 8 G BR OR Y R P B BK SB G-Y W L FM 3 2 4 1 LAMP SOCKET : GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE R-LAMP (15W) R-FAN MOTOR R LAMP BOX ASS'Y R FAN THERMO. (R-FAN THERMO. HEATER) DEFROST TIMER TM 3 2 4 1 3 1 4 2 LEAD EV-COVER ASS'Y LAMP SOCKET 3 (PUSH CLOSE) 1 (NEUTRAL) 4 (PUSH OPEN) 2 (PUSH OPEN) R CONTROL COV. ASS'Y DOOR SWITCH DEF. HEATER ASS'Y FUSE ASS'Y DEF. THERMO. ASS'Y F-THERMOSTAT FAN MOTOR FM E.
L FM TM 9 G BR OR Y R P B BK SB G-Y W L FM 3 2 4 1 LAMP SOCKET : GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE R-LAMP (15W) R-FAN MOTOR R LAMP BOX ASS'Y R FAN THERMO. (R-FAN THERMO. HEATER) DEFROST TIMER 3 2 4 1 3 1 4 2 LEAD EV-COVER ASS'Y LAMP SOCKET 3 (PUSH CLOSE) 1 (NEUTRAL) 4 (PUSH OPEN) 2 (PUSH OPEN) R CONTROL COV. ASS'Y DOOR SWITCH DEF. HEATER ASS'Y FUSE ASS'Y DEF. THERMO.
LED1 ZD1 10 PC R21 (1/2W) 680 SW CN4 2 3 1 CN2 CN3 (MAIN PWB) PC : PLASMACLUSTER UNIT (IONIZER-K) (PANEL PWB) F-FM CN1 2 1 2 3 1 1 7 3 5 R17 (1/2W) 1.8 R11 1K R1 R2 VRS1 C15 100μ 10V R18 10K C13 0.1μ Q3 KTA1046 TRNS C10 1μ 50V R14 1K Q1 KRA101M C3 0.1μ 50V C7 0.1μ R7 1K (A/D) 13 C2 2200μ 35V 10 RS2 RS3 4.7K R20 RS1 R8 10K R19 OPEN I IC1 C16 0.1μ O I IC2 O G C18 0.1μ 7805 C19 1000μ 25V 11 CST4.00MGW C5 1μ 50V C20 100μ 10V PST993E IC3 3 1 2 C6 0.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 2. DEFROSTING (1) No defrosting operation is necessary No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. (2) Where is melted frost brought 1.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted. 2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 5. PLASMACLUSTER (Only for SJ-P60M,P65M,P70M) (1) Plasmacluster is what thing. The ionizer inside the refrigerator will release cluster ions, which are collective mass of positive and negative ions, into the the freezer and refrigertor compartments. The cluster ions reduce airborne fungus. (2) Plasmacluster Panel 1.When the refrigerator will be operated, the Plasmacluster lamp of the panel will ight up. 2.By pushing the button, the lamp gose out or lights up. 3.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Defrost timer Plasma harness Plasma holder RA sealer C R fan thermo. ass'y RA sealer B Nylon band Ionizer-K Holder cover (Only for SJ-P60M,P65M,P70M) Fan cover R-C box cover R-temp.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (2) Sticking of sealers to R air guider A. [Front side] [Back side] RA sealer A OVERLAP 15mm OVERLAP 15mm Dial sealer RA sealer A RA sealer B RA sealer A RA sealer C RA sealer A [Bottom side] RA sealer A RA sealer A Figure A-3 (3) Fixing of the Ionizer-K.(Only for SJ-P60M, P65M, P70M) (3)-1 Connect Ionizer-K and connector of the lead wire. (3)-2 Insert Ionizer-K to Plasma holder. (3)-3 Insert the (3)-2 assembly to R air guider A.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (4) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover. R fan thermo ass’y R-C box cover Nylon band Defrost timer G 10 + 5mm Cut G R fan thermo. ass’y Nylon band Fan cover SEC. G-G Figure A-5 2.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (1) Fixing of Lamp and Lamp socket. (1)-1 Screw Lamp 15W into Lamp socket. (1)-2 Fix Lamp socket on R lamp box by tapping screws. (2)-4 Set Fan clamp to Propeller fan 80 and insert it to the shaft of R-fan motor. Tapping screw F Lamp socket Fan clamp ALUMINUM TAPE Lamp 15W Propeller fan 80 2.3 + 0.5mm Shaft R lamp box Figure A-7 Detail of F (1)-3 Insert the terminal of Lamp socket to R-fan motor.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 3. E.V COVER ASSEMBLY U-sealer handle Motor cushion Fan motor Propeller Fan 100 Fan motor holder B E.V cover sealer A Fan clamp Defrost thermo. ass’y L-band C E.V cover Fan motor holder A E.V cover sealer C Lead E.V-cover ass’y E.V cover sealer B Fuse ass’y F-thermostat E.V cover sealer D (2 pieces) Figure A-12 (1) Sticking of Sealers to E.V cover E.V cover sealer B E.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 7 + 2mm C 0 + 1mm U-sealer handle C U-sealer handle SEC. C-C Figure A-14 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor. (2)-3 Fix two Motor cushions to R-fan motor, and set it at Fan motor holder A and B. Then fix with Tapping screw.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C E Lead E.Vcover ass’y Tapping screw more than 3.5mm Aluminum tape Set metal side below Aluminum tape [FRONT SIDE] F Take out lead wire from square hole to front, and seal with E.V cover sealer C. F Fuse ass’y Defrost thermo. ass’y E.V cover ATTENTION Fuse ass’y cut 10 + 5mm more than 3.5mm Defrost thermo.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (5) Setting of F-thermostat 20mm (5)-1 Form capillary tube of F-thermostat. R10mm 230mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-20 (5)-2 Insert terminal of Lead EV-cover ass'y. RED (front side) BROWN (back side) Figure A-21 (5)-3 Set to E.V cover. F SEC.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1.
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M Dryer Capillary tube Charge pipe Hot pipe Back condenser Evaporator Backcon connector Connector pipe Charge pipe Compressor Suction pipe S.P. connector Sub. condenser Figure C-2. Location Suction pipe ass'y to S.P connector Backcon connector to Hot pipe Back condenser to Backcon connector Connector pipe to Back condenser Absorbent rubber A Compressor butyl Charge pipe to Dryer Hot pipe to Dryer Dryer Dryer support L-band C S.
